Fuel System. Table of Contents. Section 3B - Carburetor
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1 Ful Systm Crurtor Tl o Contnts Stion 3B - Crurtor Crurtor Spiitions...3B-2 Crurtor Componnts...3B-4 Crurtor Ajustmnts...3B-8 Hih Altitu Ajustmnts...3B-8 Tillr Hnl Link...3B-8 Rmot Control Link...3B-8 Il Sp...3B-10 Chok...3B-10 Alrtor Ajustmnt...3B-11 Crurtor Ciruits...3B-12 Il Ciruit...3B-12 O Il Ciruit...3B-12 Hih Sp Ciruit...3B-13 Alrtion Ciruit...3B-14 Col Strt Primin Ciruit (Tillr Hnl Mols)...3B-15 Chok Ciruit...3B-16 Crurtor Rmovl...3B-17 Rmot Control Mols...3B-17 Tillr Hnl Mols...3B-18 Crurtor Disssmly...3B-19 Clnin An Insption...3B-21 Crurtor Rssmly...3B-23 Flot Hiht Msurmnt...3B-24 Crurtor Instlltion...3B-25 Tillr Hnl Mol...3B-25 Rmot Control Mol...3B-27 3 B R01 JUNE 2005 P 3B-1
2 Crurtor Crurtor Spiitions Crurtor Spiitions 8 HP Vnturi 12 mm (0.47 in.) Throttl Bor 23 mm (0.91 in.) Min Jt #76 Min Air Jt #150 Min Nozzl I.D. 2.3 mm (0.09 in.) Slow Jt #39 Slow Air Jt #90 Il Sp 900 RPM Flot Lvl (Fln To Flot Bottom) 9.0 mm (0.35 in.) Crurtor Spiitions 9.9 HP Vnturi 17 mm (0.67 in.) Throttl Bor 23 mm (0.91 in.) Min Jt #92 Min Air Jt #135 Min Nozzl I.D. 2.6 mm (0.10 in.) Slow Jt #39 Slow Air Jt #70 Il Sp 900 RPM Flot Lvl (Fln To Flot Bottom) 9.0 mm (0.35 in.) P 3B R01 JUNE 2005
3 Nots: Crurtor R01 JUNE 2005 P 3B-3
4 Crurtor Crurtor Componnts P 3B R01 JUNE 2005
5 Crurtor Crurtor Componnts Torqu R. No. Qty. Dsription Nm l. in. l. t. 1 1 Crurtor 2 2 Srw Covr 4 1 Gskt 2 Il justmnt srw (15 mm) 5 2 Srw n sprin kit (18 mm) 1 Sprin (14 mm) 6 1 Sprin (11 mm) 7 1 Grommt 8 1 Flot vlv 1 Min nozzl (9.9) 9 1 Min nozzl (8) 1 Min nozzl (Bons) 1 Slow jt (#39) 10 1 Slow jt (Bons) 11 1 O rin 1 Min jt (#92) (9.9) 12 1 Min jt (#76) (8) 1 Min jt (#71) (8 Bons) 1 Plu (9.9) 13 1 Plu (8) 14 1 Flot pin rm 15 1 Flot 16 1 Srw Gskt 1 Flot owl ( tillr hnl) 18 1 Flot owl (rmot) 19 4 Srw (M4 x 12) Rtinin rin 21 1 Cp 22 1 Rur oot 23 1 Drin srw Gskt 25 1 Chk vlv 26 1 Plunr 27 1 Sprin 28 1 Covr (ltri rmot) 29 1 Covr (tillr hnl mnul rmot) 30 3 Srw Drin srw (ltri rmot) R01 JUNE 2005 P 3B-5
6 Crurtor R. No. Qty. Dsription 32 1 Gskt (ltri rmot) 33 1 Plt 34 1 Srw 35 1 Pilot srw (Bons) 36 1 O rin (Bons) 37 1 Sprin (Bons) 38 1 Ro snp 39 1 Chok link ro (tillr hnl) 40 1 Chok kno 41 1 Bushin (tillr hnl) 42 1 Chok link ro (mnul rmot) 43 1 Grommt (mnul rmot) Torqu Nm l. in. l. t. P 3B R01 JUNE 2005
7 Crurtor Crurtor Componnts R01 JUNE 2005 P 3B-7
8 Crurtor Crurtor Ajustmnts Hih Altitu Ajustmnts Whn outor is to oprt t ltitus ov 1524 m (5000 t), it is rommn tht smllr pith propllr instll to ru th prormn loss inhrnt to rurt outors oprtin t hih ltitus. Tillr Hnl Link Prior to justin th tillr hnl rurtor link, nsur th tillr hnl throttl ls r just orrtly. Rr to Stion 7B. 1. Loosn th throttl link ro st srw. - Throttl link ro st srw - Throttl link rum o Throttl link ro 2. Turn th throttl rip to th ull throttl position. 3. With your inr, vn th throttl lvr to th ull opn position. Ensur th throttl lvr is mkin ontt with th throttl lvr stop. 4. Continu to hol th throttl opn with your inr n push th throttl link ro into th throttl link rum with your thum. 5. Ensur th throttl link ro is striht on th throttl rum tutor pin. Tihtn th throttl link ro st srw. - Throttl lvr stop - Throttl lvr - Throttl rum tutor pin o Throttl link ro - Throttl link rum 6. Chk oprtion o th throttl. Ensur thr is no inin o th throttl link ro. Rmot Control Link Prior to justin th rurtor link, nsur th rmot ontrol throttl n shit ls r just orrtly. Rr to Stion 1D Throttl An Shit Cl Instlltion. P 3B R01 JUNE 2005
9 Crurtor 1. Loosn th throttl link ro st srw. o Throttl link ro st srw - Throttl link ro - Throttl link rum 2. Pl th rmot ontrol lvr in th ull throttl position. 3. Ensur th throttl rum is onttin th l rkt. - Cl rkt o Throttl rum 4. With your inr, vn th throttl lvr to th ull opn position. Ensur th throttl lvr is mkin ontt with th throttl lvr stop. 5. Continu to hol th throttl opn n push th throttl link ro into th throttl link rum R01 JUNE 2005 P 3B-9
10 Crurtor 6. Ensur th throttl link ro is striht on th throttl rum tutor pin. Tihtn th throttl link ro st srw. o Throttl lvr stop - Throttl lvr - Throttl rum tutor pin - Throttl link ro - Throttl link rum Il Sp 7. Chk oprtion o th throttl. Ensur thr is no inin o th throttl link ro. NOTE: Bor justin th il sp nsur th throttl link ro hs n proprly just. 1. Strt th nin n llow it to wrm up or 2 3 minuts. 1. Atth thomtr to th sprk plu l o ylinr #1. 2. Msur il RPM with outor in nutrl. 3. Ajust th il RPM y turnin in th il justmnt srw in or out. Turnin th throttl justmnt srw in will inrs th nin RPM. Turnin th throttl justmnt srw out will rs th nin RPM. Crurtor Spiition Il sp in r Il sp in nutrl 900 RPM 950 RPM o01374 Chok ELECTRIC CHOKE NOTE: Th ltri hok os not rquir justmnts. P 3B R01 JUNE 2005
11 Crurtor 1. Ensur th hok tutin lvr pin is in th ntr hol o th hok solnoi hook MANUAL CHOKE NOTE: Th il RPM must st orrtly prior to justin th mnul hok. 1. Ensur th tillr hnl throttl ontrol is in th il position. 2. Pull th hok kno out. 3. Pl th outor in wtr n strt th nin. 4. Instll thomtr on th numr 1 ylinr. 5. Ajust th hok RPM srw so th RPM is pproximtly Il RPM justmnt srw - Chok RPM justmnt srw Alrtor Ajustmnt 1. Ajust th lrtor tutor srw so tht it touhs th lrtor plunr whn th throttl is t n il position. 2. Tihtn th lrtor tutor nut Alrtor tutor nut - Alrtor tutor srw - Alrtor plunr R01 JUNE 2005 P 3B-11
12 Crurtor Crurtor Ciruits Il Ciruit As th nin rotts, th piston trvl movs wy rom th opn intk vlv. This movmnt rts low prssur r hin th throttl vlv. Atmosphri prssur pushs ir throuh th rurtor throt vnturi, pst th throttl vlv n into th low prssur r insi th intk/ylinr. Atmosphri prssur ntrs th lot owl hmr throuh th owl vnts. This prssur ors ul towr th low prssur r hin th throttl vlv. Ful lows throuh th min ul jt into th min ul wll, up th il tu, throuh th pilot jt, pst th o il psss, into th il pss, n into th rurtor throt. Air ntrs th il iruit throuh th o il ports, or th ir/ul mixtur is ishr into th nin. m k h l - Air low - Flot owl vnt inlt - Air l inlt - Il ir l rstritor - O il ishr ports - Il ishr port - Throttl vlv j i o01570 h - Ful inlt i - Ful owl rin j - Min jt k - Slow jt l - Dishr pss hk vlv m -Chok vlv O Il Ciruit As th throttl vlv rotts pst th o il ports, th ports r xpos to th low prssur r hin th throttl vlv. Aitionl ul lows throuh th o il pss, throuh th rr port, n s th throttl vlv ontinus to rott, throuh th orwr ports. P 3B R01 JUNE 2005
13 Crurtor Th il iruit will ontinu to supply ul to th nin. m l k h - Air low - Flot owl vnt inlt - Air l inlt - Il ir l rstritor - O il ishr ports - Il ishr port - Throttl vlv j i o01571 h - Ful inlt i - Ful owl rin j - Min jt k - Slow jt l - Dishr pss hk vlv m -Chok vlv Hih Sp Ciruit As th throttl vlv rotts pst th o il ports, th low prssur r xtns to th min ishr nozzl. In ition, th inrs ir low throuh th rurtor or rts low prssur r insi th vnturi. Ths omin ors rt stron sution ovr th min ishr tu. Ful lows throuh th min jt into th min ul wll, up th min ishr nozzl, into th vnturi. Air is mix with th ul to mk it lihtr, ir ntrs th min ul wll throuh th min ishr ir inlt tu. Cross hols (ir ls) r rill in th min ishr tu, llowin th ir to mix with th ul insi th min wll. As th throttl vlv ontinus to opn, itionl ul is rwn out o th min ishr tu, xposin itionl ross hols. At ull throttl, th ul mixtur is ontroll y th siz o th min ul jt R01 JUNE 2005 P 3B-13
14 Crurtor Both th il n o il iruits will ontinu to supply ul into th nin. h - Air low - Flot owl vnt inlt - Air l inlt - Il ir l rstritor o Il ishr ports - Min ishr nozzl - Min jt h - Slow jt Alrtion Ciruit Durin quik lrtion whn th throttl is opn rpily, th ir low n vuum hn lmost instntnously, whil th hvir ul tns to l hin usin momntry lnnss. Th lrtor pump is us to provi th ul nssry or smooth oprtion urin this tim. Ful or lrtion is suppli y sprin lo iphrm oprt y pump sht n lvr ssmly. Th sprin provis ssistn or th iphrm to rturn to th rlx position. Whn th throttl vlv is opn, th onntin link ors th pump plunr ownwr in th ul wll. Th ownwr motion o th plunr loss th inlt hk vlvs, ors ul into th pump ishr pss n opns th ishr pss outlt hk vlv. Ful thn psss on throuh th hk vlv to th pump ishr jt whr it sprys into th vnturi r. Whn th pump plunr movs upwr s hppns urin throttl losin, ul ntrs th pump vitis throuh th inlt hk vlvs n ills th pump wll. P 3B R01 JUNE 2005
15 Crurtor Atr th pump ishr, th ishr pss outlt hk vlv loss, prvntin itionl ul low. h i - Air low - Inlt pss hk vlv - Dishr pss hk vlv - Drin - Rturn sprin o Diphrm - Diphrm plunr h - Dishr pss outlt hk vlv i - Pump ishr jt Col Strt Primin Ciruit (Tillr Hnl Mols) Whn th ol strt primin ul on th ront owl is push in, th ul insi th ol strt primin ul n lin is or into th sm hmr r n iruitry s th lrtor pump R01 JUNE 2005 P 3B-15
16 Crurtor Th pushin in motion o th ol strt primin ul loss th inlt hk vlvs, ors ul into th pump ishr pss n opns th ishr pss outlt hk vlv. Ful thn psss on throuh th hk vlv to th pump ishr jt whr it sprys into th vnturi r. h i - Air low - Inlt pss hk vlv - Dishr pss hk vlv - Col strt primr ul lin inlt - Rturn sprin o Diphrm - Diphrm plunr h - Dishr pss outlt hk vlv i - Pump ishr jt Chok Ciruit Th hok systm onsists o hok vlv, tnt n push/pull l or ltri solnoi. Th hok oprtion is ontroll y th oprtor to trmin nin rquirmnt n orrtly position th hnl on th l or tivt th ltri solnoi. Whn th nin is ol, th oprtor pulls th l or tivts th solnoi to los th hok vlv. As th nin is strt, low prssur r vlops insi th rurtor vnturi. Atmosphri prssur lows throuh th opnin in th hok vlv into th low prssur r. Ful is rwn into th ir strm throuh th min ishr nozzl, o Il ishr ports, n il ishr ports. P 3B R01 JUNE 2005
17 Crurtor As th nin wrms up th oprtor n rposition th hok vlv or solnoi s sir. Atr th nin rhs oprtin tmprtur, th vlv is rturn to th ull opn position. o Air low - Chok vlv - o il ishr ports - Il ishr ports - Min ishr nozzl Crurtor Rmovl Rmot Control Mols! WARNING Alwys isonnt ttry ls rom ttry or workin on ul systm to prvnt ir or xplosion. 1. Loosn th throttl link ro st srw. Rmov th throttl link ro rom th link rum. 2. Disonnt th hok link ro rom th rurtor. 3. Disonnt th hok solnoi wir rom th nin wir hrnss. 4. Rmov th ir silnr vnt hos rom th intk mniol R01 JUNE 2005 P 3B-17
18 Crurtor 5. Cut th l ti holin th solnoi wir to th ir silnr vnt hos. j i h Air silnr vnt hos - Solnoi, solnoi mountin plt - Chok solnoi wir - Cl ti - Chok link ro 6. Rmov th rurtor vnt hos rom th rurtor. 7. Rmov th solnoi mountin plt srw. - Throttl link ro - Link rum h - Crurtor vnt hos i - Ful lin j - Throttl link ro st srw - Crurtor vnt hos - Air silnr vnt hos - Chok solnoi Air silnr vnt hos low - Solnoi mountin plt srw 8. Rmov th two srws holin th ir intk silnr n rurtor to th mniol. - Crurtor ront mountin srw o Disonnt th ul lin tr th rurtor is rmov rom th intk mniol. Tillr Hnl Mols 1. Loosn th throttl link ro st srw. Rmov th throttl link ro rom th link rum. P 3B R01 JUNE 2005
19 Crurtor 2. Rmov th hok link ro. 3. Rmov th ir silnr vnt hos rom th intk mniol. 4. Rmov th rurtor vnt hos. - Air silnr vnt hos - Crurtor vnt hos - Chok link ro - Throttl link ro Primr hos - Ful hos - Throttl link ro st srw 5. Rmov th two srws holin th ir intk silnr n rurtor to th mniol. 6. Disonnt th ul hos n primr hos tr th rurtor is rmov rom th intk mniol. - Crurtor ront mountin srw o01378 Crurtor Disssmly 1. Rmov rin srw. NOTE: Us n ptl ontinr to hol s whn rinin lot owl. 2. Rmov lot owl R01 JUNE 2005 P 3B-19
20 Crurtor 3. Rmov ovr. h i - Srw (2) - Covr - Gskt - Flot owl skt - Flot owl 4. Rmov lot ssmly Srw (4) - Alrtor pump hk vlv h - Drin srw i - Drin srw skt - Flot hin pin srw - Nl vlv Flot hin pin - Flot P 3B R01 JUNE 2005
21 Crurtor 5. Rmov jts n nozzl Plt - Srw - Slow jt - Plu - Plu - O rin - Nozzl 6. Rmov th lrtor pump iphrm. k i j h Rtinr rin - Cp - Bllows sl - O rins - Diphrm - Sprin - Bs, non tillr hnl mols h - Gskt i - Srw j - Srw k - Bs, tillr hnl mols Clnin An Insption 1. Inspt rurtor oy or rks/m/ontmintion. Rpl/ln s nssry R01 JUNE 2005 P 3B-21
22 Crurtor NOTE: Us ptrolum s solvnt or lnin. Blow out ll psss with omprss ir. Nvr us wir to lr jts or psss. 2. Inspt jts n nozzl or ontmintion. Rpl i nssry Inspt nl vlv or wr. Rpl i nssry Inspt lot or rks/m. Rpl i nssry Inspt iphrm, O rins n skts or m. Rpl i nssry P 3B R01 JUNE 2005
23 Crurtor Rssmly 1. Instll lrtor pump iphrm, O rins n s. Tihtn surly. Crurtor k i j h Rtinr rin - Cp - Bllows sl - O rins - Diphrm - Sprin - Bs, non tillr hnl mols h - Gskt i - Srw j - Srw k - Bs, tillr hnl mols 2. Instll jts n nozzl Plt - Srw - Slow jt - Plu - Plu - O rin - Nozzl R01 JUNE 2005 P 3B-23
24 Crurtor 3. Instll nl vlv onto lot hin Flot hin - Flot hin pin - Nl 4. Instll lot ssmly Flot hin pin - Flot hin pin srw Flot Hiht Msurmnt 1. Msur lot hiht s shown, i out o spiition rpl Crurtor Flot Hiht 9.0 mm (0.35 in.) P 3B R01 JUNE 2005
25 Crurtor 2. Instll rin srw, lot owl n ovr. h i - Srw (2) - Covr - Gskt - Flot owl skt - Flot owl Srw (4) - Alrtor pump hk vlv h - Drin srw i - Drin srw skt Crurtor Instlltion Tillr Hnl Mol 1. Connt th ul hos n primr hos to th rurtor. Sur th ul n primr hoss with lips. - Ful hos Primr hos 2. Instll nw O rin sl onto th ir intk silnr. Insrt th two srws throuh th ir intk silnr n n throuh rurtor R01 JUNE 2005 P 3B-25
26 Crurtor 3. Instll th rurtor skt, insultor n mniol skt onto th two srws. i h l - Air intk silnr - O rin - Crurtor vnt hos - Air intk silnr vnt hos - Intk mniol - Intk mniol skt k j Insultor h - Crurtor skt i - Ful lin j - Primr hos k - Wshr l - Front mountin srw 4. Thr th rurtor ront mountin srws into th intk mniol. Tihtn to th spii torqu. - Crurtor ront mountin srws o01378 Dsription Nm l. in. l. t. Crurtor Front Mountin Srw Connt th ir silnr hos to th intk mniol low. 6. Instll th rurtor vnt hos. 7. Instll th hok link ro to th rurtor. P 3B R01 JUNE 2005
27 Crurtor 8. Instll th throttl link ro to th link rum. Sur with th throttl link ro st srw. - Air silnr hos - Crurtor vnt hos - Chok link ro - Throttl link ro Primin hos - Ful hos - Throttl link ro st srw 9. Ajust th rurtor link. Rr to Crurtor Ajustmnts. Rmot Control Mol 1. Connt th ul lin to th rurtor. Sur th ul lin with lip. 2. Instll nw O rin onto th ir intk silnr. 3. Pl th solnoi mountin plt ovr th ir intk silnr. 4. Alin th solnoi mountin plt n ir intk silnr srw hols. Insrt th two ront mountin srws into th solnoi mountin plt n ir intk silnr. 5. Instll th rurtor onto th ir intk ssmly. 6. Instll th rurtor skt, insultor, n mniol skt onto th mountin srws. i k j h m - Air intk silnr - Solnoi mountin plt - Solnoi mountin plt srw - Crurtor vnt hos - Air intk silnr vnt hos - Intk mniol - Intk mniol skt l 3343 h - Insultor i - Crurtor skt j - Ful lin k - O rin l - Wshr m -Front mountin srw R01 JUNE 2005 P 3B-27
28 Crurtor 7. Thr th rurtor ront mountin srws into th intk mniol. 8. Tihtn th rurtor ront mountin srws to th spii torqu. - Crurtor ront mountin srw o01378 Dsription Nm l. in. l. t. Crurtor Front Mountin Srw Instll th rurtor vnt hos. 10. Instll th ir intk silnr vnt hos to th intk mniol low. 11. Instll th solnoi mountin plt srw. Tihtn to th spii torqu. - Crurtor vnt hos - Air silnr vnt hos - Chok solnoi Intk mniol low - Solnoi mountin plt srw Dsription Nm l. in. l. t. Solnoi Mountin Plt Srw Connt th hok solnoi l to th nin hrnss. Sur th hok l to th ir intk silnr hos with l ti. 13. Instll th hok ro to th hok lvr on th rurtor. 14. Instll th throttl link ro onto th link rum. Sur with th throttl link ro st srw. P 3B R01 JUNE 2005
29 Crurtor 15. Ajust th rurtor link. Rr to Crurtor Ajustmnts. i j h - Air intk silnr hos - Solnoi mountin srw - Chok wir - Cl ti - Chok link ro Throttl link ro - Link rum h - Crurtor vnt hos i - Ful lin j - Throttl link ro st srw R01 JUNE 2005 P 3B-29
30 Crurtor Nots: P 3B R01 JUNE 2005
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Installer reference guide
Instllr rfrn gui Sky Air Alph-sris RZAG7M7VB RZAG00M7VB RZAG5M7VB RZAG40M7VB RZAG7M7YB RZAG00M7YB RZAG5M7YB RZAG40M7YB Instllr rfrn gui Sky Air Alph-sris English Tl of ontnts Tl of ontnts Gnrl sfty prutions.
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Installer and user reference guide
Instllr n usr rrn gui FXFQ0BVEB FXFQ5BVEB FXFQ3BVEB FXFQ40BVEB FXFQ50BVEB FXFQ63BVEB FXFQ80BVEB FXFQ00BVEB FXFQ5BVEB English Tl o ontnts Tl o ontnts Gnrl sty prutions 3. out th oumnttion... 3.. Mning o
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