DYNAMICS OF MACHINES By. Dr.K.SRINIVASAN, Professor, AU-FRG Inst.for CAD/CAM, Anna University BALANCING OF RECIPROCATING MASSES

Transcription

1 DYNAMICS OF MACHINES By Dr.K.SRINIVASAN, Professor, AU-FRG Inst.for CAD/CAM, Anna University BALANCING OF RECIPROCATING MASSES

2 SINGLE CYLINDER ENGINE IN-LINE ENGINES- 3, 4,5, 6 cylinders are Common V-ENGINES 4, 6, 8,10, 12,16 with 6 & 8 being popular RADIAL ENGINES-

3 Four cylinder inline engine crank arrangement Ring gear

4 6-cylinder inline engine Crank arrangement

5 V-six engine crank arrangement

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8 Effect of Inertia forces in a SINGLE CYLINDER ENGINE: O 2 y 1 main bearing ω θ 2 A m A rω 2 due to rotating part 3 φ B 4 x Cylinder wall m B A B m A rω 2 inertia force due to revolving masses [m B rω 2 (cos θ+ cos 2 θ/ n +. )] -inertia force due to reciprocating masses

9 F 23 F 32 T g 3 F 21 F 43 F 12 F 41 Shaking force, F x 21 = m B A B Shaking couple, T = x F 41

10 Forces on the frame of the engine Shaking force, F x 21 = m B A B Shaking couple, T = x F 41

11 shaking force Forces of shaking couple Shaking force, F x 21 = m B A B Shaking couple, T = x F 41

12 y F y 21 F 21 ω F x 21 O 2 1 main bearing A 2 θ=ωt x 3 φ B 4 F 14 F 21 x unbalanced inertia force along the line of stroke F 21 y & F 14 - unbalanced couple on the engine cylinder

13 unbalanced force, F x 21 = m B A B = m B {rω 2 (cos θ+ cos 2 θ/ n +. )} = m B {rω 2 cos θ} + m B rω 2 {cos 2 θ/ n } Primary disturbing force secondary disturbing force unbalanced couple, T = x F 41 = x F y 21

14 F y m A rω 2 F 21 F x piston inertia force F x = F x 21 + m A rω 2 cosωt = m B rω 2 {cos ωt + cos 2 ωt / n} + m A rω 2 cosωt F y = m A r ω 2 sinωt Can be fully balanced (due to rotating masses)

15 m B Secondary Imaginary crank r/4n F 21 x 2ω 1 O 2 ω 2 m A θ=ωt x m B= piston mass m A - mass at crank radius representing revolving masses of the crank shaft m B - imaginary mass at crank radius equal to reciprocating masses F x 21 = m B rω 2 {cos ωt} + m B rω 2 {cos 2 ωt / n} 3 4 B

16 m B rω 2 balancing force b B r B ω 2 cos ωt 2 θ=ωt m B m B rω 2 cos ωt 1 Primary disturbing force b B r B ω 2 b B r B ω 2 sin ωt this force to line stoke not balanced b B r B = m B r for 100 %Balancing along the line of stroke

17 Example : Data given : Engine : Single cylinder oil engine Stroke : 375 mm speed : 300 rpm Mass of the reciprocating parts : 68 kg Revolving parts : 81.5 kg at crank radius Radius at which balance mass to be introduced at 180 o : 150 mm Nature of balancing to be obtained : whole of the revolving parts & one-half of the reciprocating parts To find : 1. required balancing mass 2. Residual unbalanced force on the main bearing

18 Solution : The total equivalent revolving mass at crank radius which has to be balanced = X 0.5 We have. M b X r b = X (375 /2) Where M b is the balancing mass = kg & r b is radius of the balancing (375/2) mm radius Balancing 150 mm radius = X (375 /2) / 150 = kg Contd..

19 Calculation of residual unbalanced force : ω = (2 X π X 300 ) /60 =31.4 rad /s Unbalanced force parallel to the line of line of stroke ( due to reciprocating mass) F parallel = [ ½ X {68 ω 2 r cos θ}] Unbalanced force perpendicular to the line of line of stroke ( due to reciprocating mass) F perpendicular = [ ½ X {68 ω 2 r sin θ}] Total unbalanced force,f = ½ X 68 ω 2 r = ½ X 68 X X = 6,286 N

20 Balancing web

21 Engine specifications: one - cylinder four - stroke Bore : 75 mm Stroke : 88.5 mm l/r : 3.5 rpm : 3400 m A m B : 5 kg :2.1 kg

22 =43.2 k N Variation of unbalanced force with crank rotation

23 Engine fully balanced for revolving masses and Unbalanced for reciprocating masses

24 (4.27 kg at 44 mm) Unbalanced force on the engine with exact balancing =14.9 kn

25 Partially balanced for reciprocating masses

26 (6.4 kg at 44 mm) =7.5 kn unbalanced force on the engine with over balancing

27 =43.2 k N =14.9 k N 30 o - 40 o Speed 3400 rpm =12.75 k N Forces on the main pin at various balancing conditions

28 Effect of crank balancing on the shaking force Unbalanced Exact balancing overbalanced Unbalanced Exact balancing overbalanced

29 Effect of crank balancing on the shaking force

30 Effect of crank balancing on the main pin force

31 Extended con.rod Beyond crankpin

32 Engine piston

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34 OFFSET TYPE OPPOSED PISTON ENGINE

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38 MULTI CYLINDER IN-LINE ENGINES: Common crank shaft driven by number of connecting rods Angular interval between successive cranks, (2π / n) in the case of 2-stroke engine (4π / n) in the case of 4-stroke engine Where n is the number of cylinders firing order influences balancing condition

39 Effect of unbalanced inertia forces due to reciprocating masses: Line of stroke Couple effect

40 Condition for complete balance of primary disturbing forces In a multi cylinder in line engines Line of stroke Q Line of stroke b g a c f h 1 2 o d e 4 3 Q End view of the cranks m l n s Line of stroke rotated r P