AM activities at Linköping University (also including lightweight technologies)

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1 AM activities at Linköping University (also including lightweight technologies) Johan Ölvander, PhD Professor in Machine Design Department of Management and Engineering

2 Linköping University Students PhD students Employees Total revenue, M Euro 400 Campus Linköping Campus Norrköping Campus US Campus Lidingö

3 A comprehensive university with four faculties Arts and Sciences Educational Sciences Health Sciences Institute of Technology (Science and Technology) 14 Departments (large and multi-disciplinary) Department of Management and Engineering (IEI) Department of Physics, chemistry and Biology (IFM)...

4 The Department of Management and Engineering 500 employees (320 teachers, 120 PhD students) 4500 full time students Mechanical Engineering Mechanics, Engineering Materials, Machine Design, Fluid Mechanics, Production engineering,... Industrial Engineering Marketing, organization, operations research,... Economics Business administration, economics,...

5 Division of Engineering Materials Staff: 15 persons: 2 professors, 4 senior lectors, 2 post doc, 2 technicians, 5 PhD stud. Researchers at the Division of Engineering Materials explore the relationships between microstructure and properties of mainly metallic materials but also ceramics, composites and polymers for engineering applications. Specifically to study the performance of AM materials used in demanding applications within the aerospace and gasturbine industries, including e.g. super alloys, high temperature applications, fatigue testing, residual stress measurements, microstructures etc.

6 Engineering materials - Research projects Microstructure and anisotropic mechanical properties of EBM manufactured Inconel 718 and effects of post heat treatments Microstructure and mechanical properties of Inconel 718 produced by selective laser melting Fatigue behaviour of notched additive manufactured Ti6Al4V with as-built surfaces

7 Division of Mechanics and Solid Mechanics Staff: 20 persons: 3 prof., 10 senior lectures, 7 PhD students The research include theoretical and computational aspects of continuum mechanics, structural mechanics, multibody dynamics and thermodynamics. In particular, research is performed in the subfields of structural optimization, biomechanics, structural integrity of air vehicles and high temperature mechanics. Strong focus on Topology optimization including a long scientific track record and own inhouse software Trinitas.

8 Mechanics - Research projects Development of novel topology optimization methods taking AM fabrication specific properties such as anisotropy, inhomogeneity and overhang constraints into account. In particularly, uncertainties in geometry and material behaviour. Multiphysics topology optimization methods for design of gas turbine components by additive manufacturing. Existing TO methods are extended to the Multiphysics range, meaning that temperature distribution, flow in cooling channels, and stress, strength and fatigue calculations are coupled.

9 Division of Machine design Ø Staff: 25 persons: 2 prof, 3 docent, 5 senior lectures,5 lectures, 10 PhD stud. Research areas Ø Computer Aided Engineering Ø Design automation Ø Multidisciplinary Design Optimization (MDO) ØDesign for Additive Manufacturing Ø Robust design under uncertainty Ø Efficient computing Ø Integrate Product and Production development Ø Composite design and manufacturing Ø Human robot collaboration Ø Industrial Design Engineering

10 Machine design - Research projects Automatic manufacturing for aircraft based on pic and place of composite pre-preg. AddMan: To develop an automated process for Design for AM. To transfer the output from TO to CAD and other CAE-tools and integrate them in an KBE framework connected to Multi-disciplinary optimization.

11 About IFM 420 employees (45 full professors) Scientific areas: Applied Physics Biology Chemistry Material Physics Theory and Modelling Advanced Functional Materials (AFM) Excellence Center

12 Research performed in areas related to lightweight Thin Film Physics Nanoscale Engineering Division Nanostructured Materials Complex Materials and Devices Surface Physics and Chemsitry Molecular Surface Physics and Nanoscience Semicondutor physics Applied Sensor Science

13 Research groups in focus here Thin Film Physics Nanoscale Engineering Division Nanostructured Materials Complex Materials and Devices Surface Physics and Chemsitry Molecular Surface Physics and Nanoscience Semicondutor physics Applied Sensor Science

14 Molecular Surface Physics and Nanoscience Nanomaterial synthesis, characterization and functions Special focus on XPS, Imaging XPS and Photoemission Electron Microscopy ~10 employees Adjunct Senior Lecturer from Saab Common projects with Saab: Graphene as functional additive in paint for aircraft applications Multifunctional sealing of anodized surfaces Cerium oxide nanoparticles with antioxidant capabilities and gadolinium integration for MRI contrast enhancement. Eriksson. P. et. al. Scientific Reports

15 Applied Sensor Science Development of chemical gas sensors Focus on Graphene based sensors grown on SiC Collaborations with Volvo Cars, Ford, Graphensic AB ~10 employees Performance tuning of gas sensors based on epitaxial graphene on silicon carbide. Rodner. M et. al. Materials&Design. Vol

16 Semiconductor materials Growth, simulation and characterization of epitaxial films and bulk crystals Graphene on Silicon carbide ~50 employees Enhancing optoelectronic properties of SiC-grown grapheneby a surfacelayerof colloid quantum dots. Makarovsky. O. et. al. 2D Mater

17 Project ideas

18 LiU Project ideas Ø Non destructive testing during the AM process, after manufacturing and inservice Qualification of materials for certification Ø Design automation and Design for Additive Manufacturing Computer tools and optimization models for automation of Design for AM Ø Material characterization and simulation of AM manufactured parts To better understand and model the properties of AM parts to facilitate optimal design Ø Topology optimization for AM components Extend the current state-of-the-art methods Ø Integrated sensors In surface films and in composite materials (e.g. for monitoring) Energy harvesting in surface films Optimization of structures aided by embedded sensors

19 Johan Ölvander

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