Application field. PBC-10S - for high cutting speed and long tool life in machining of grey cast irons

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2 cutting mateias utaha Appication fie - fo high cutting spee an ong too ife in machining of gey cast ions Fo exampe: ive whee, GG 25, iamete 480 mm Use inset type: DCGW11T308-D-10-2MC upefinishing: v c = m/min, a p 0,3-0,5 mm, f = 0,20 mm Too ife: 280 pats Fo compaison ony: coate cabie inset: 26 pats, v c = 300m/min - fo extemy high too ife in machining of noua cast ions Fo exampe: beaing, GGG 60, iamete 200 mm Use inset type: DCGW11T308-D-15-2MC upefinishing: v c = 900 m/min, a p = 0,3 mm, f = 0,28 mm Too ife: 120 pats Fo compaison ony: coate cabie inset: 15 pats, v c = 220m/min - favoue in continuous cut, Haness: HRC 48-62, best suface finish Fo exampe: ive shaft HRC 60, Mat: CMo4 Use inset Type: CNGA E-25-4C upefinishing: v c = 180m/min, a p = 0,25 mm f= 0,08 mm uface finish: R a 0,18 μm Too ife: tuning ength = m - favoue in inteupte cut Haness: HRC 48-65, highest too ife Fo exampe: Gea HRC 58, Mat: MnC5 Use inset type: CNGA G-40-4C upefinishing: v c = 230m/min, a p = 0,22 mm, f = 0,16 mm uface finish: R a 0,40 μm Too ife: tuning ength = m

3 utaha Content Technoogy anwich - The cost kie... Page 3 Goups of cutting mateia... Page 4 Mateia gae oveview... Page 5 PcBN-cutting mateias coate... Page 6 PcBN-cutting mateias uncoate... Page 7 Tipping vesions of a coate gaes IO-BECKER... Page 8 Tipping vesions of a uncoate gaes with cabie aye IO-BECKER... Page 9 Tipping vesions of a uncoate soi gaes without cabie aye IO-BECKER... Page 10 Tipping vesions of a ou PcBNgaes with maximum epth of cut... Page 11 Wipe-geomety an suface finish... Page 12 Positive top ake geometies... Page 13 Cutting ata... Page Toocout... Page IO-inset nomencatue an oe esignation... Page Tuning IO-insets... Page Gooving FomCut gooving system with insets... Page Boing MiniCut-boing system with insets... Page Miing IO-miing insets... Page Impotant infomation... Page 56 cutting mateias 1

4 utaha cutting mateias Dea customes an business patnes, The geat chaenges of futue cutting techniques can ony be mastee by uta-ha cutting mateias. Fo ecaes we have been pioneeing the eveopment an pouction of efficient cutting toos mae of iamon an PcBN. Ou toos ae pacticay appie in a inusties wo-wie, fo exampe in automotive engineeing an associate suppies, aicaft an engine constuction, mechanica engineeing, pecision engineeing an meica engineeing. On the foowing pages we wi intouce ou boa ange of PcBN cutting toos. We have unifomy put the coate an uncoate toos togethe into one cataogue. This as up to a compehensive seection coveing pacticay evey appication possibe. n 14 iffeent PcBN gaes n Instant eivey ex stock n Pease take note of ou egining sevice In case of suggestions o queies in oe to incease pefomance an impove you pouct quaity, we wi gay be at you sevice. Pease take note of ou new cataogue on ou cutting toos tippe with ou 5 iffeent utaha iamon cutting mateias. inceey, BECKER Diamantwekzeuge GmbH 2

5 utaha anwich The Cost Kie Besies the manufactuing of oube fuface insets we cut the new sanwich banks into ectangua segments an baze them into the coesponingy pepae cabie banks fo negative insets. Thus we automaticay eceive 2 cutting eges pe baze We manufactue a shapes of negative insets in mutipe cone tipping o oube fuface type fom these banks. As the pouction costs of these sanwich banks ae neay ientica to the estabishe, cutting mateias The new sanwich banks ae manufactue in 4 iffeent gaes: segment each of which has a age voume of PcBN cutting mateia. This manufactuing pocess both saves a huge amount of esouces an makes a ot of sense economicay. We aso point out the possibiity of egining one-siey tippe PcBN banks thee is a consieabe pice avantage pe cutting ege o tota aye. (BH-C), 95 % content, specia gae fo machining gey cast ion un supe aoys. (BH-C), 90 % content, specia gae fo machining noua cast ion an powe stee. (BL-C), 65 % content, specia gae fo ha tuning, favoue in continuous cut. (BL-C), 55 % content, specia gae fo ha tuning, favoue in inteupte cut. The eveopment of utaha cutting mateias is pactice intensy on a wo-scae an theefoe constant pogess in the machining is guaantee. We have committe ouseves to these eveopments to stanay offe to ou customes the most suitabe utaha cutting mateias, toos an too systems. 3

6 utaha Wea esistance cutting mateias Goups of cutting mateias (DIN IO 513) HW = Uncoate cabie HF HT DM Monocystaine iamon Cutting ceamics = Fine gaine cabie = Cemet, TiC o TiN HC = Cabie / Cemet as above, but coate CA = Ceamics, main content A 2 O 3 CM = Mixe ceamics, main content A 2 O 3, pus components othe than oxies CN = iiconnitie ceamics, main content i 3 N 4 CR = Ceamics, main content A 2 O 3 einfoce CC = Ceamics as above, but coate DP (TFC) Poycystaine CVD iamon without bines uncoate Cemet Uncoate cabie Toughness DP (PCD) Poycystaine iamon compoun cutting mateia BC PcBN, coate BH PcBN with high content of CBN, 70 95% BL PcBN with ow content of CBN, 40 65% Coate cabie Fine gain cabie DM = Monocystaine iamon DP = Poycystaine iamon-compoun PD = CVD - thickfim iamon BL = Poycystaine Cubic Boon Nitie with ow content of CBN (40 65%) BH = Poycystaine Cubic Boon Nitie with high content of CBN (70 95%) BC = Poycystaine Cubic Boon Nitie as above, but coate Aitiona IO esignation coes fo cabie (aso Cemet) an ceamics have been ae to the DIN IO 513 (2001) stana. Futhemoe new ient ettes fo the utaha cutting mateias poy cystaine cubic boon nitie, monocystaine an poycystaine iamon have been intouce. 4

7 Mateia gae oveview PcBN-BL-(C) with ow CBN content of 55% to 70% Fo high cutting tempeatues uing ha machining Co an hot wok stee fuy-haene case-haene Haness HRC Too stee Ba-beaing stee ping stee utaha cutting mateias PcBN-BH-(C) with high CBN content of 75% to 95% Fo best wea esistance + heat haness uing HC-machining Gey cast ion Noua cast ion Chie cast ion Powe aoys Ha facing aoys Heat esistance supe aoys: Incone 718, Nimonic, Hasteoy Waspaoy, Titanium 5

8 utaha cutting mateias PcBN-cutting mateias - coate Gaes - Appications Becke IO Composition Appication BH-C Coate PcBN-gae with vey high CBN-content (95%) in sanwich an stana esign, fine git size (1 1.5 µm). BH-C Coate PcBN-gae with high CBN content (90%) in sanwich an stana esign, supe fine git size (0.75 µm). BL-C Coate PcBN-gae with ow CBN content (65%) in sanwich an stana esign, fine git size (1 2 µm). Iea fo ha tuning in continuous cut. BL-C Coate PcBN-gae with ow CBN content (55%) in sanwich an stana esign, supe fine git size (0.75 µm). Gae fo sighty- to heaviy-inteupte cut. BC-25C BL-C Coate soi PcBN-gae with ow CBN content (65%), fine git size (3µm). Gae fo ha tuning in continuous cut an highe epth of cut. BC-40C BL-C Coate soi PcBN-gae with ow CBN content (65%), supe fine git size (1 µm). Gae fo ha tuning in sighty to heaviy inteupte cut an highe epth of cut. Gey cast ion (GG25) Powe stee upe aoys a p = 0,1 0,7 mm Noua cast ion Gey cast ion Powe stee upe aoys a p = 0,05 0,7 mm Ha tuning, y + wet HRC = a p = 0,02 0,4 mm R a = 0,2 3,2 µm Ha tuning, y + wet HRC = a p = 0,05 0,4 mm R a = 0,1 3,2 µm Ha tuning, y + wet HRC = a p = 0,04 0,8 mm R a = 0,2 3,2 µm Ha tuning, y + wet HRC = a p = 0,05 0,8 mm R a = 0,1 3,2 µm 6

9 utaha PcBN-cutting mateias - uncoate Gaes - Appications cutting mateias Becke IO Composition Appication BC- 1 BH Uncoate soi PcBN-gae with high CBN-content (90%), coase git size (8 12 µm). Highest compession stength an thema stabiity of a PcBN-gaes. BC-10 BH Uncoate soi PcBN-gae with high CBN content (80%), fine git size (3 µm). BC-25 BL Uncoate soi PcBN-gae with ow CBN content (65%), fine git size (3 µm). Favoue appication in continuous cut. BC-40 BL Uncoate soi PcBN-gae with ow CBN content (65%), supe fine git size (1 µm). Fo sighty- to heaviy-inteupte cut. BH Uncoate PcBN-gae with vey high CBN content (95%) in stana esign. Fine git size (1 1.5 µm). BH Uncoate PcBN-gae with high CBN content (90%) in stana esign. upe fine git size (0.75 µm). BL Uncoate PcBN-gae with ow CBN content (65%) in stana esign. Fine git size (3 µm), fo continuous an vey sighty-inteupte cut. BL Uncoate PcBN-gae with ow CBN content (65%) in stana esign. upe fine git size (1 µm), fo continuous to heaviy-inteupte cut. Chie cast ion Ni-ha Gey cast ion a p = 0,5 10 mm Gey cast ion upe aoys Powe stee a p = 0,3 8,0 mm Ha tuning, y + wet HRC = a p = 0,05 6,0 mm R a = 0,2 3,2 µm Ha tuning, y + wet HRc = a p = 0,05 6,0 mm R a = 0,2 3,2 µm Gey cast ion upe aoys Powe stee a p = 0,1 0,4 mm Noua cast ion Powe stee upe aoys Gey cast ion a p = 0,05 0,4 mm Ha tuning, y + wet HRC = a p = 0,05 0,4 mm R a = 0,2 3,2 µm Ha tuning, y + wet HRC = a p = 0,05 0,4 mm R a = 0,2 3,2 µm 7

10 utaha cutting mateias Tipping vesions Of a coate gaes - IO-BECKER IO Becke Design Gaes Becke IO E E Coate sanwich PcBN gaes, oube-sie aye thickness appox. 0,7 0,8 mm C C Coate sanwich PcBN gaes, aye thickness appox. 0,6 0,8 mm A MC Coate stana PcBN gaes, aye thickness appox. 0,6 0,8 mm A- MC- Coate soi PcBN gaes, aye thickness appox. 1,2 1,3 mm A- MC- Coate soi PcBN gaes, aye thickness appox. 1,3 mm BC-25C BC-40C BC-25C BC-40C BH-C BH-C BL-C BL-C BH-C BH-C BL-C BL-C BH-C BH-C BL-C BL-C BL-C BL-C BL-C BL-C 8

11 utaha cutting mateias Tipping vesions Of a uncoate gaes with cabie aye IO-BECKER IO Becke Design Gaes Becke IO A EW Uncoate stana PcBN gae, cabie einfoce A MW Uncoate stana PcBN gae, cabie einfoce A MC Uncoate stana PcBN gae, cabie einfoce G Uncoate stana PcBN gae, cabie einfoce F VM Uncoate stana PcBN gae, cabie einfoce BH BH BL BL BH BH BL BL BH BH BL BL BH BH BL BL BH BH BL BL 9

12 utaha cutting mateias Tipping vesions Of a uncoate soi gaes without cabie aye IO-BECKER IO Becke Design Gaes Becke IO A- EW Uncoate soi PcBN gae, without cabie einfocement A- MC- Uncoate soi PcBN gae, without cabie einfocement D PC- Uncoate soi PcBN gae, without cabie einfocement D PC-4 Uncoate soi PcBN gae, without cabie einfocement D PC-M Uncoate soi PcBN gae, without cabie einfocement D PC-M4 Uncoate soi PcBN gae, without cabie einfocement BC Uncoate soi PcBN gae, without cabie einfocement BC-1 BC-10 BC-25 BC-40 BC-1 BC-10 BC-25 BC-40 BC-1 BC-10 BC-25 BC-40 BC-1 BC-1 BC-10 BC-25 BC-40 BC-1 BC-1 BC-10 BC-25 BC-40 BH BH BL BL BH BH BL BL BH BH BL BL BH BH BL BL BH BH BL BL BH BH BL BL BH BH BL BL 10

13 utaha IO Becke Design A EW MW MC cutting mateias Tipping vesions Of a ou PcBN gaes with the ecommene maximum epth of cut A- EW MC- Numbe of tippe cones 2 4 Recommene max. epth of cut EW...a p = 0,4 mm MW...a p = 0,7 mm MC...a p = 0,4 mm EW...a p = 0,8 mm MC-...a p = 0,8 mm C C C...a p = 0,7 mm D PC- PC-4 PC-M PC-M4 1 tippe cone, cabie einfoce 1 tippe cone, soi gaes 2 tippe cones, cabie einfoce 1 tippe ege, soi gaes PC-...a p = 2,0 mm PC-4...a p = 3,0 mm PC-M...a p = 2,0 mm PC-M4...a p = 3,0 mm F VM VM...a p = 0,7 mm Fuface E E E...a p = 0,7 mm Doube- sie fuface BC BC...a p = 10 mm oi 11

14 utaha cutting mateias Wipe Geomety an uface Finish The theoetica R t suface oughness vaue can be etemine with the aius an the fee ates on han. The equie suface finish can be cacuate vey pecisey in avance, povie a eevant peiphea peequisites ae given. As an exampe instabe conitions of machine an/o wokpiece, incoect chucking, fauty o wong too system, wong cutting spee an epth of cut etc. wi a impai the esuts. The theoeticay compute pofie height is geneay uneun when hatuning with PcBN. A specia cutting mechanism with a high cutting pessue is in opeation (sef-inuce hot-cutting pocess). This smoothes the theoetica pofie with a bette suface finish. Theoetica suface oughness A vaues convete to µm Cone aius Fee ate pe evoution (f= mm/ev) R a R t = 0,2 = 0,4 = 0,8 = 1,2 = 1,6 0,6 1,6 f = 0,05 f = 0,07 f = 0,10 f = 0,12 f = 0,14 1,6 4 f = 0,08 f = 0,11 f = 0,15 f = 0,19 f = 0,23 3,2 10 f = 0,12 f = 0,17 f = 0,24 f = 0,29 f = 0,36 6,3 16 f = 0,16 f = 0,22 f = 0,30 f = 0,37 f = 0,45 A cea impovement of the theoetica suface oughness can be achieve with ou WIPER geomety. Fo the high-pefomance cutting of a aspects we have eveope a numbe of insets with WIPER geomety fo intena, extena an miing pocesses. This WIPER ege epaces the mino cutting ege eucing its ange to a minimum, wheeas it automaticay impoves the theoeticay compute suface oughness by 2 to 4 times. In pactise these ae the two possibiities fo high-pefomance an high-tech cutting: R t = f 2 8 x 1) 2-4x highe fee ate = same suface finish 2) same fee ate = 2-4x impove suface finish = f f 2 R t 8 x R t f = 8 x x R t f R t

15 utaha Positive Top Rake Geometies ince thei intouction 12 yeas ago ou uncoate PcBN-insets with positive top ake geometies have captue a consieabe potentia with ou customes. Even though these paticua positive top ake geometies ae isegae in any goba ocumentation on cutting technoogy with PcBN cutting mateias, we have been offeing those positive inset geometies ex stock with geat success. cutting mateias Top Rake Geometies PcBN-gaes Appications EW-IO-inset Positive Neuta 1 tippe cone EW-IO-inset Positive Neuta 1 tippe cone MiniCut-inset Positive Neuta Fuface EW-MiniCut-inset Positive Neuta 1 tippe cone BC-10 BC-25 BC-40 Inset type with positive top ake geomety T Low cutting pessue n Thin-wae o instabe wokpieces n Intena boing n Mino toeances n Lowest epths of cut Low cutting pessue n Thin-wae o instabe wokpieces n Intena boing n Mino toeances n Lowest epths of cut Low cutting pessue n Thin-wae o instabe wokpieces n Intena boing n Mino toeances n Lowest epths of cut Low cutting pessue n Thin-wae o instabe wokpieces n Intena boing n Mino toeances n Lowest epths of cut Those positive geometies ae appie fo vey compex cutting opeations both fo the machining of cast ion an fo hatuning. In paticua fo vey thin-wae an instabe wokpieces. The possibe epths of cut ae vey ow an thus mino toeances ae achieve. As a esut of the extemey ow cutting pessue, these geometies ae pefeentiay appie fo intena tuning opeations, in pats with unusua pojecting engths. 13

16 utaha cutting mateias Cutting ata Appication ange v c : m/min Cutting spee Appication ange fo,, BC-1 an BC-10 GREY CAT IRON: GG20 - GG25 - GG30 - GG40 Cutting ege esign (T-an + honing) A B C D E F G H v c v c v c v c v c v c vc 300 Fee ate f: 0,02-0,25 f: 0,04-0,25 f: 0,05-0,25 f: 0,05-0,40 f: 0,06-0,50 f: 0,08-0,35 f: 0,10-0,35 f: 0,12-0,35 Fee ate a p : 0,02-0,25 a p : 0,03-0,3 a p : 0,06-0,4 a p : 0,06-0,4 a p : 0,08-0,5 a p : 0,08-0,4 a p : 0,1-0,4 a p : 0,12-0,4 a BC- 1 p : 0,15-10 BC- 1 a BC-10 soi p : 0,05-3,0 a p : 0,3-8,0 BC-10 soi Cutting Cutting conitions Continuous to heaviy inteupte cut conitions v c : m/min Cutting spee Appication ange fo, an BC-10 UPER ALLOY: Incone 718, Nimonic, Hasteoy, Waspaoy Cutting ege esign (T-an + honing) A B C D E F G H 100 Fee ate f: 0,02-0,25 f: 0,04-0,25 f: 0,05-0,25 f: 0,05-0,40 f: 0,06-0,50 f: 0,08-0,35 f: 0,10-0,35 f: 0,12-0,35 Fee ate BC-10 v c v c v c v c vc vc a p : 0,02-0,4 a p : 0,03-0,4 a p : 0,06-0,4 a p : 0,06-0,4 a p : 0,08-0,5 a p : 0,08-0,4 a p : 0,1-0,4 a p : 0,12-0,4 a p : 0,02-0,3 a p : 0,05-0,4 v c v c v c BC-10 Cutting conitions Continuous to meium inteupte cut Cutting conitions 14

17 utaha Cutting ata Appication ange v c : m/min Cutting spee cutting mateias Appication ange fo an NODULAR CAT IRON: GGG30 - GGG40 - GGG50 - GGG60 Cutting ege esign (T-an + honing) A B C D E F G H Fee ate f: 0,02-0,25 f: 0,04-0,25 f: 0,05-0,25 f: 0,05-0,35 f: 0,06-0,35 f: 0,08-0,35 f: 0,10-0,35 f: 0,12-0,35 Fee ate Cutting conitions v c : m/min Cutting spee v c v c v c vc a p : 0,05-0,25 a p : 0,05-0,3 a p : 0,06-0,4 a p : 0,06-0,4 a p : 0,08-0,5 a p : 0,08-0,4 a p : 0,1-0,4 a p : 0,12-0,4 a p : 0,04-0,25 a p : 0,04-0,4 Continuous to meium inteupte cut v c vc vc vc Appication ange fo an POWDER TEEL: int D11- int D39 Cutting ege esign (T-an + honing) A B C D E F G H Cutting conitions 200 Fee ate f: 0,02-0,25 f: 0,04-0,25 f: 0,05-0,25 f: 0,05-0,35 f: 0,06-0,35 f: 0,08-0,35 f: 0,10-0,35 f: 0,12-0,35 Fee ate Cutting conitions v c vc vc v c vc vc a p : 0,02-0,4 a p : 0,03-0,4 a p : 0,06-0,4 a p : 0,06-0,4 a p : 0,08-0,4 a p : 0,08-0,4 a p : 0,1-0,4 a p : 0,12-0,4 a p : 0,02-0,3 a p : 0,04-0,4 Continuous to heaviy inteupte cut v c v c Cutting conitions 15

18 utaha cutting mateias Cutting ata Appication ange v c : m/min Cutting spee v c : m/min Cutting spee Appication ange fo BC-25C an BC-25 Hatuning, favoue in continuous Cut, a p = 0,04-6,0 mm, HRC Cutting ege esign (T-an + honing) A B C D E F G H 350 0,1µm 300 R a 0,2µm R v a c R 250 a 0,4µm v c v c R 200 v a c 0,8µm R a vc 150 R a R a v c 1,6µm v c 100 R v c a 3,2µm 50 6,4µm R a (µm) Fee ate f: 0,02-0,20 f: 0,03-0,20 f: 0,03-0,20 f: 0,05-0,20 f: 0,06-0,25 f: 0,08-0,25 f: 0,08-0,25 f: 0,08-0,25 Fee ate BC-25C BC-25 BC-25 soi Cutting conitions Appication ange fo an Hatuning, favoue in continuous cut, a p = 0,02-0,4 mm, HRC Cutting ege esign (T-an + honing) A B C D E F G H 350 0,1µm 300 R a 0,2µm R a 250 v 0,4µm c v 200 c R 0,8µm v c R a R R a v c v a a c v c 150 1,6µm R v c a R a v c 100 3,2µm 50 6,4µm a p : 0,04-0,5 a p : 0,05-0,5 a p : 0,05-0,8 a p : 0,08-0,8 a p : 0,08-0,8 a p : 0,12-0,8 a p : 0,15-0,8 a p : 0,2-0,8 a p : 0,04-2,0 a p : 0,12-2,0 Continuous cut a p : 0,25-6,0 R a (µm) Fee ate f: 0,02-0,15 f: 0,03-0,15 f: 0,04-0,20 f: 0,05-0,25 f: 0,06-0,25 f: 0,06-0,25 f: 0,06-0,20 f: 0,06-0,20 Fee ate Cutting conitions a p : 0,04-0,25 a p : 0,04-0,3 a p : 0,06-0,4 a p : 0,06-0,4 a p : 0,08-0,4 a p : 0,08-0,4 a p : 0,1-0,4 a p : 0,12-0,4 a p : 0,02-0,25 a p : 0,05-0,4 Continuous cut uface finish Cutting conitions uface finish BC-25C BC-25 BC-25 soi Cutting conitions 16

19 utaha Cutting ata Appication ange v c : m/min Cutting spee cutting mateias Appication ange fo an Hatuning, favoue in inteuptet cut, a p : 0,05-0,4 mm, HRC Cutting ege esign (T-an + honing) A B C D E F G H 350 0,1µm R a 300 0,2µm R a 250 0,4µm v c R R R 200 a a a 0,8µm v c R R a a vc v c v c 150 v 1,6µm c R vc a v c 100 3,2µm R a (µm) 50 6,4µm Fee ate f: 0,02-0,12 f: 0,03-0,15 f: 0,05-0,20 f: 0,06-0,20 f: 0,06-0,25 f: 0,06-0,25 f: 0,08-0,20 f: 0,08-0,20 Fee ate a p : 0,05-0,25 a p : 0,06-0,3 a p : 0,08-0,3 a p : 0,08-0,3 a p : 0,10-0,4 a p : 0,10-0,4 a p : 0,15-0,4 a p : 0,20-0,4 a p : 0,04-0,25 a p : 0,07-0,4 Cutting conitions v c : m/min Cutting spee vey sighty sighty meium heaviy Cutting conitions Inteupte cut Appication ange fo BC-40C an BC 40 Hatuning, favoue in inteupte Cut, a p = 0,05-6,0 mm, HRC Cutting ege esign (T-an + honing) A B C D E F G H 350 0,1µm R 300 a 0,2µm R a 250 v c R a 0,4µm v c v 200 c R a 0,8µm 150 v c R a vc R R R a a a v c v c v c 1,6µm 100 3,2µm 50 6,4µm uface finish R a (µm) Fee ate f: 0,02-0,20 f: 0,03-0,20 f: 0,03-0,20 f: 0,05-0,25 f: 0,06-0,25 f: 0,06-0,25 f: 0,06-0,25 f: 0,06-0,25 Fee ate BC-40C BC-40 BC-40 soi Cutting conitions a p : 0,05-0,5 a p : 0,05-0,5 a p : 0,05-0,8 a p : 0,08-0,8 a p : 0,10-0,8 a p : 0,12-0,8 a p : 0,15-0,8 a p : 0,20-0,8 a p : 0,05-2,0 a p : 0,12-2,0 a p : 0,25-6,0 uface finish BC-40C BC-40 BC-40 soi vey sighty sighty meium heaviy Cutting conitions Inteupte cut 17

20 utaha 18 Toocout cutting mateias In oe fo a uses to expoit the fu potentia of ou extemey high pefomance PcBN cutting mateias, the foowing expanations an hints ae of impotance. As shown in ou pevious cataogue suppement we offe ou 6 coate PcBN-gaes in up to 8 iffeent chamfe geometies pe cutting mateia as we as in vaious tipping options (see page 8). This age stana ange enabes us to meet basicay a imaginabe appication pofies ex stock. Ha machining with PcBN The cutting of haene stee is geneay efee to as ha machining. This cutting mechanism is a sefinuce hot cutting pocess. This equies a efine an high tempeatue of about 550 to 750 C on the cutting zone. This necessay tempeatue is being pouce by the tansfomation of existing enegies into heat. This enegy is eease in the fom of cutting spee v c, fee ate f, epth of cut a p as we as the chamfe geometies A-H of the PcBN cutting eges. Cooing is geneay not equie. Beow we have iustate 3 iagams of haness vaues. You can make out the eceasing haness with the ising of the tempeatue. Howeve significant iffeences ae shown. Duing the sef-inuce hot cutting pocess with ou PcBN-gaes the iea haness in the shea zone is at 40 to 45 HRC. This means that in such a case iffeent cutting tempeatues between 550 C up to 750 C ae necessay. Haness Vaues (X155CVMo 12-1) Haness Vaues (16MnC5) Haness Vaues (100C6) At a tempeatue of appox. 600 C the stee gae sti has a haness of about 58 HRC, the stee gae about 48 HRC, an the stee gae ony achieves about 36 HRC. The oigina haness of each stee gae ha been about 62 HRC.

21 utaha In oe to pouce an maintain the iea cutting tempeatue in the shea zone, it is obigatoy to sticty stick to thee paticuaities. n the thema conuctivity of the PcBN-gae use (55% - 65% CBN) n the appie chamfe geomety A-H, an aso the positive top ake geomety (see page 13) n as we as the haness iagams (haness iagam with ising tempeatue) In oe to give you pofessiona avice on ou stana ange fo the intene appication, the foowing checkist has to be sticty especte: n pecise specification of the stee gae an its haness HRC n the equie suface finish R a has to be etemine as we as the epth of cut n pease ecie if you cut is continuous to sightyinteupte o meium to heaviy-inteupte Pease seect the PcBN gae as escibe on pages 6 an 7. Pefeence Now pease choose the accoing chamfe geomety fo the equie suface finish, as shown in ou iagams on pages 16 an 17. cutting mateias oft machining with PcBN oft machining encompasses the cutting of a mateias in thei natua haness without any haening pocess o simia appie. Thus the esut means not any micostuctua tansfomation has occue. How eve it is absoutey necessay to keep mateias in min (supe aoys, titanium etc.) that equie a vey high cutting tempeatue of 700 to C, which can ony be geneate with the cutting mateia gae PcBN. On pages 14 an 15 we have iste iffeent appication exampes each expaine by a simpe iagam. On the eft-han sie we have inicate the ecommene cutting spee, an on the owe ines the accoing fee ate an epth of cut. Exampe: 100C6 HRC 62 a p = 0,25 mm, f = 0,1 mm inteupte cut equie R a = 0,6 µm PcBN gae = chamfe D at v c 160 m/min inset: CNGA D-40-4C 19

22 utaha cutting mateias IO-Inset Nomencatue Oe esignation H E 75 A 85 C N F R A G M W T X Basic shape M 86 O 135 T 60 B 82 Inset type pecia esign 2 C 80 V 35 P 108 K 55 N R D 55 L 90 W Ceaance A B C D E F G N P H O P R C,D,E, M,V, L A,B,K, T G Inset size If ess than 10 use 0 in fist pace, ecimas ae omitte (Exampe: 9,525 mm = 09) 4 A W m m A 0,005 F 0,005 C 0,013 H 0,013 E 0,005 G 0,025 Toeance cass m Thickness in mm 01 s = 1,59 T1 s = 1,98 02 s = 2,38 03 s = 3,18 T3 s = 3,97 04 s = 4,76 05 s = 5,56 06 s = 6,35 s 0,025 0,025 0,025 0,025 0,025 0,130 m s J 0,005 0,025 K 0,013 0,025 L 0,025 0,025 M 1 ) 0,08 0,20 0,130 N 1 ) 0,08 0,20 0,250 U 1 ) 0,13 0,38 0,130 m ,025 0,013 0,025 0,013 0,025 0,025 1 ) 0,05 0,15 0,05 0,15 0,05 0,15 0,05 0,15 0,05 0,15 0,08 0,15 If ess than 10 use 0 in fist pace, ecimas ae omitte (Exampe: 3,18 mm = 03) m Toeances in mm 1 ) The exact toeance is etemine by size of inset. m 20

23 utaha 7 Cone configuation Raius 02 = 0,2 mm 04 = 0,4 mm 08 = 0,8 mm 12 = 1,2 mm 16 = 1,6 mm 00 = oun inset (inch) M0 = oun inset (met.) 7 08 W = Wipe-ege, ight + eft han WR = Wipe-ege, ight han WL = Wipe-ege, eft han 8 W 10 oi-pcbn gaes BC-1 } Cast ion, BC-10 BC-25C BC-25 } powe stee (PM) Hatuning BC-40C BC Wipe Cutting ege ege esign Cutting ege esign T-an + honing Conitions A - H see pages D 11 cutting mateias Cabie Reinfoce PcBN gaes } Cast ion, powe stee (PM) Cutting eges Numbe of cutting eges: } Hatuning Tipping vesions 12 C Cabie einfoce PcBN gaes EW MW E MC C 12 EW MC- PC- PC-4 G VM Tipping vesions oi PcBN gaes PC-M PC-M4 BC 21

24 IO CCGT tana tippe cones (positive) uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 6,35 2,8 2,38 6,45 0,4 3, EW 0,8 2,8 09T302-EW 0,2 3,4 09T304-EW 9,52 4,4 3,97 9,70 0,4 3,1 09T308-EW 0,8 2,8 CCGW tana tippe cones uncoate coate imensions EW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s R/L-G 6,35 2,8 2,38 0, R/L-G 0,8 6,45 09T304R/L-G 9,52 4,4 3,97 0,4 09T308R/L-G 0,8 9,70 G ight han shown 22 = ex stock m = on shot ca oeing exampe: CCGW060208ER-40G

25 7 7 IO CCGW tana tippe cones CCGW oi tippe cones EW 2MC W-2MC uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 0,4 3, EW 0,8 2, MC 6,35 2,8 2,38 6,45 0,2 3, MC 0,4 3, MC 0,8 2, W-2MC* 0,2 3, W-2MC* 0,4 3,1 09T304-EW 0,4 2,8 09T308-EW 0,8 2,5 09T312-EW 1,2 2,5 09T302-2MC 9,52 4,4 3,97 9,70 0,2 3,4 09T304-2MC 0,4 3,1 09T308-2MC 0,8 2,8 09T304-W-2MC* 0,4 3,1 09T208-W-2MC* 0,8 2, EW 0,4 3,1 12,70 5,5 4,76 12, EW 0,8 2,8 * Wipe = 95 hoe BC-1 BC-10 EW 2MC/ W-2MC/ uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 0,4 3, EW 0,8 2, W-EW* 0,2 3, W-EW* 0,2 3,1 6,35 2,8 2,38 6, MC/ 0,2 3, MC/ 0,4 3, MC/ 0,8 2, W-2MC/* 0,2 3, W-2MC/* 0,4 3,1 09T302-EW 0,2 3,4 09T304-EW 0,4 3,1 09T308-EW 0,8 2,8 09T312-EW 1,2 2,5 09T302-W-EW* 0,2 3,4 09T304-W-EW* 0,4 3,1 9,52 4,4 3,97 9,70 09T308-W-EW* 0,8 2,8 09T302-2MC/ 0,2 3,4 09T304-2MC/ 0,4 3,1 09T308-2MC/ 0,8 2,8 09T304-W-2MC/* 0,4 3,1 09T308-W-2MC/* 0,8 2,8 * Wipe = 95 hoe oeing exampe: CCGW060202H-1EW = ex stock m = on shot ca 23

26 IO CNGA tana tippe cones CNGA anwich tippe cones uncoate coate imensions uncoate coate imensions EW 2MC W-2MC A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 0,4 3, EW 0,8 2, EW 1,2 2, MC 0,4 3,0 12,70 5,13 4,76 12, MC 0,8 2, MC 1,2 2, W-2MC 0,2 3, W-2MC 0,4 3, W-2MC 0,8 2,7 2C 4C W-4 C A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s C 0,4 2, C 0,8 2, C 1,2 2, W-2C 0,4 2, W-2C 0,8 2,5 12,70 5,13 4,76 12, C 0,4 2, C 0,8 2, C 1,2 2, W-4C 0,4 2, W-4C 0,8 2, = ex stock m = on shot ca oeing exampe: CNGA E-40-4C

27 IO CNGA Doube fuface BC-1 uncoate coate imensions BC-10 uncoate coate imensions BC-25 A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s E 0,8 12,70 5,13 4,76 12, E 1,2 CNGA oi tippe cones BC-40 PC-M BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s PC-M 0,4 2, PC-M 0,8 2,6 12,70 5,13 4,76 12, PC-M 1,2 2, PC-M/4 0,8 4,2 CNGA oi tippe cones BC-1 BC-10 E PC-M/4 uncoate coate imensions BC-25 BC-40 2MC/ 4MC/ W-4MC/ BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s MC/ 0,4 2, MC/ 0,8 2, MC/ 1,2 2, W-2MC/ 0,4 2, W-2MC/ 0,8 2,5 12,70 5,13 4,76 12, MC/ 0,4 2, MC/ 0,8 2, MC/ 1,2 2, W-4MC/ 0,4 2, W-4MC/ 0,8 2, Wipe 80 Wipe oeing exampe: CNGA120404W-B-25C-2MC/ = ex stock m = on shot ca 25

28 IO 26 CPGW tana tippe cones = ex stock m = on shot ca uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s R/L-G 5,56 2,50 2,38 0,4 5, R/L-G 0,4 6,5 6,35 2,80 2, R/L-G 0,8 6,5 CPGT tana tippe cones (positive) oeing exampe: CPGW E-40-EW 80 uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 04T102-EW 0,2 2,2 4,76 2,10 1,98 4,80 04T104-EW 0,4 2,0 05T102-EW 0,2 2,4 5,56 2,50 1,98 5,60 05T104-EW 0,4 2, EW 0,2 2,4 5,56 2,50 2,38 5, EW 0,4 2, EW 0,4 3,4 6,35 2,80 2,38 6, EW 0,8 2,8 CPGW tana tippe cones uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 04T102-EW 0,2 2,2 4,76 2,10 1,98 4,80 04T104-EW 0,4 2,0 05T102-EW 0,2 2,4 5,56 2,50 1,98 5,60 05T104-EW 0,4 2, EW 0,2 2,4 5,56 2,50 2,38 5, EW 0,4 2, EW 0,2 3, EW 6,35 2,80 2,38 6,45 0,4 3, EW 0,8 2,8 G EW EW ight han shown

29 IO DCGT tana tippe cones (positive) uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 6,35 2,80 2,38 7,75 0,4 3, EW 0,8 3,0 11T302-EW 0,2 3,9 11T304-EW 9,52 4,40 3,97 11,60 0,4 3,5 11T308-EW 0,8 3,0 DCGW tana tippe cones uncoate coate imensions EW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 0,4 3, EW 0,8 3,0 6,35 2,80 2,38 7, MC 0,2 3, MC 0,4 3, MC 0,8 3,0 11T302-EW 0,2 3,9 11T304-EW 0,4 3,5 11T308-EW 0,8 3,0 9,52 4,40 3,97 11,60 11T302-2MC 0,2 3,9 11T304-2MC 0,4 3,5 11T308-2MC 0,8 3, EW 0,4 3,5 12,70 5,50 4,76 15, EW 0,8 3,0 EW 2MC oeing exampe: DCGW11T304-E-40-2MC = ex stock m = on shot ca 27

30 IO DCGW oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 0,4 3, EW 0,8 3, R/L-W-EW* 0,1 3, R/L-W-EW* 6,35 2,80 2,38 7,75 0,2 3, R/L-W-EW* 0,4 3, MC/ 0,2 3, MC/ 0,4 3, MC/ 0,8 2,6 11T301R/L-W-EW* 0,1 3,0 11T302R/L-W-EW* 0,2 3,0 11T304R/L-W-EW* 0,4 3,0 11T308R/L-W-EW* 9,52 4,40 3,97 11,60 0,8 3,0 11T302-2MC/ 0,2 3,4 11T304-2MC/ 0,4 3,0 11T308-2MC/ 0,8 2,6 * Wipe = 93 hoe EW W-EW 2MC/ = ex stock m = on shot ca oeing exampe: DCGW11T304-B-25C-2MC/

31 IO DNGA tana tippe cones anwich tippe cones uncoate coate imensions EW MW 2C 4C A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 9,52 3,81 4,76 11,60 0,4 3, EW 0,8 3, EW 0,2 3, EW 0,4 3, EW 0,8 3, MW 0,8 5, MW 12,70 5,13 4,76 15,50 1,2 4, C 0,4 2, C 0,8 2, C 0,4 2, C 0,8 2, EW 0,4 3, EW 0,8 3, MW 0,4 5, MW 0,8 5, MW 12,70 5,13 6,35 15,50 1,2 4, C 0,4 2, C 0,8 2, C 0,4 2, C 0,8 2, oeing exampe: DNGA D-25MW = ex stock m = on shot ca 29

32 IO DNGA oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s PC- 0,4 2, PC- 0,8 2, PC- 1,2 2,4 12,70 5,13 4,76 15, PC-M 0,4 2, PC-M 0,8 2, PC-M 1,2 2, PC- 0,4 2, PC- 0,8 2, PC- 1,2 2, PC-/4 0,4 4, PC-/4 12,70 5,13 6,35 15,50 0,8 3, PC-/4 1,2 3, PC-M 0,4 2, PC-M 0,8 2, PC-M 1,2 2,4 DNGA oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 PC- PC-/4 PC-M 2MC/ BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s MC/ 0,4 2, MC/ 0,8 2, MC/ 1,2 2,2 12,70 5,13 6,35 15, MC/ 0,4 2, MC/ 0,8 2, MC/ 1,2 2,2 4MC/ = ex stock m = on shot ca oeing exampe: DNGA B-40C-4MC/

33 120 IO RCGW Fuface uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 0602M0-VM 6,00 2,80 2, M0-VM 8,00 3,40 3, M0-VM 10,00 4,40 3,18 10T3M0-VM 3, M0-VM 12,00 4,40 4,76 RCGX Fuface uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s VM 6,35 6, VM 9,52 7, VM 12,70 7,94 RNGA Fuface Doube fuface uncoate coate imensions VM A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s VM 9,52 3,81 3, VM 12,70 5,13 4, E VM VM E oeing exampe: RCGX E-40VM = ex stock m = on shot ca 31

34 IO RNGN Fuface Doube fuface uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s VM E 9,52 3, E 12,70 3, VM E 12,70 4,76 RNGN oi BC-1 BC-10 uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s BC 9,52 3, BC 12,70 3, BC 12,70 4,76 CGW tana tippe cones uncoate coate imensions VM EW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 09T304-EW 0,4 3,5 09T308-EW 0,8 3,4 9,52 4,40 3,97 9,52 09T304-G 0,4 9,5 09T308-G 0,8 9, EW 0,4 3, EW 12,70 5,50 4,76 12,70 0,8 3, EW 1,2 3,2 BC E G = ex stock m = on shot ca oeing exampe: CGW09T308-D-25EW

35 IO NGN oi tippe cones uncoate coate imensions PC-10 A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s E 9,52 3,18 9,52 0, E 12,70 3,18 12,70 0, C 0,8 2, C 1,2 2,6 12,70 4,76 12, E 0, E 1,2 BC-1 NGN oi BC-1 BC-10 BC-10 uncoate coate imensions BC-25 uncoate coate imensions BC-25 BC-40 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s PC-M 0,4 3, PC-M 9,52 3,18 9,52 0,8 2, PC-M 1,2 2, PC-M 0,4 3, PC-M 12,70 4,76 12,70 0,8 2, PC-M 1,2 2,6 NGN anwich tippe cones Doube fuface E BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s BC 0,4 9, BC 9,52 3,18 0,8 9, BC 1,2 9,5 PC-M BC 8C oeing exampe: NGN F-BC25 = ex stock m = on shot ca 33

36 IO NGA tana/ anwich tippe cones Doube fuface uncoate coate imensions EW 8C E A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,4 3, EW 0,8 3, EW 1,2 3, C 12,70 5,13 4,76 12,70 0,8 2, C 1,2 2, E 0, E 1,2 NGA oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 PC- BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s PC- 0,4 3, PC- 0,8 2, PC- 1,2 2,6 12,70 5,13 4,76 12, PC-M 0,4 3, PC-M 0,8 2, PC-M 1,2 2,6 PC-M = ex stock m = on shot ca oeing exampe: NGA G-10PC-M

37 IO PGN tana tippe cones uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,8 3,4 12,70 3,18 12, EW 1,2 3,2 PGW tana tippe cones uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 09T304-EW 0,4 3,5 09T308-EW 0,8 3,4 9,52 4,40 3,97 9,52 09T304-G 0,4 9,5 09T308-G 0,8 9, EW 0,4 3, EW 12,70 5,50 4,76 12,70 0,8 3, EW 1,2 3,2 TBGN Fuface uncoate coate imensions EW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s VM 0,2 6, VM 3,97 1,59 0,4 6, VM 0,8 6,5 EW VM G oeing exampe: TBGN A-10VM = ex stock m = on shot ca 35

38 IO TBGW Fuface TCGT tana tippe cones (positive) uncoate coate imensions uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s VM 0,2 6, VM 3,97 2,30 1,59 0,4 6, VM 0,8 6,5 A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3,8 5,56 2,50 2,38 9, EW 0,4 3, EW 0,2 3,8 6,35 2,80 2,38 11, EW 0,4 3,5 VM EW = ex stock m = on shot ca oeing exampe: TCGT A-40EW

39 IO TCGW tana tippe cones uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 0,4 3, EW 0,8 3, MC 5,56 2,50 2,38 9,60 0,2 2, MC 0,4 2, MC 0,8 1, G 0,4 9, EW 0,2 3, EW 0,4 3, EW 0,8 3, MC 0,2 2,9 6,35 2,80 2,38 11, MC 0,4 2, MC 0,8 2, G 0,4 11, G 0,8 11,0 16T304-3MC 0,4 3,2 16T308-3MC 0,8 2,7 9,52 4,40 3,97 16,50 16T304-G 0,4 16,5 16T308-G 0,8 16,5 TNGN oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 EW 3MC G BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s PC-M 0,4 3, PC-M 9,52 4,76 16,50 0,8 2, PC-M 1,2 2,4 PC-M oeing exampe: TCGW D-15-3MC = ex stock m = on shot ca 37

40 IO 38 TNGN oi BC-1 = ex stock m = on shot ca BC-10 uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s BC 0, BC 6,35 3,18 11,00 0, BC 1,2 TNGN Doube fuface uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s E 0,4 6,35 3,18 11, E 0, E 0, E 9,52 4,76 16,50 0, E 1,2 TNGA tana- / anwich tippe cones Doube fuface uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,4 2, EW 0,8 2,5 6,35 2,26 3,18 11, E 0, E 0, EW 0,4 3, EW 0,8 3, EW 1,2 2, C 0,4 2, C 9,52 3,81 4,76 16,50 0,8 2, C 1,2 2, E 0, E 0, E 1,2 BC E EW 6C E oeing exampe: TNGA E-40EW

41 IO TNGA oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s PC- 0,4 3, PC- 0,8 2, PC- 1,2 2, PC-M 0,4 3, PC-M 9,52 3,81 4,76 16,50 0,8 2, PC-M 1,2 2, PC-M/4 0,4 4, PC-M/4 0,8 4, PC-M/4 1,2 4,0 TNGA oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s MC/ 0,4 3, MC/ 0,8 2, MC/ 1,2 2,4 9,52 3,81 4,76 16, MC/ 0,4 3, MC/ 0,8 2, MC/ 1,2 2,4 TPGA tana tippe cones uncoate coate imensions PC- 3MC/ A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 6,35 3,40 3,18 11,00 0,4 3, EW 0,8 3,0 PC-M EW 6MC/ PC-M/ oeing exampe: TNGA B-40C-6MC/ = ex stock m = on shot ca 39

42 IO TPGN tana tippe cones uncoate coate imensions EW G VM A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 0,4 3, EW 0,8 3, G 6,35 3,18 11,00 0,4 11, G 0,8 11, VM 0,4 11, VM 0,8 11, EW 0,4 3, EW 0,8 3,0 9,52 3,18 16, G 0,8 16, G 0,8 16,5 TPGW tana tippe cones uncoate coate imensions EW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,2 3, EW 5,56 2,50 2,38 9,60 0,4 3, G 0,4 9, EW 0,2 3, EW 6,35 2,80 2,38 11,00 0,4 3, G 0,8 11, EW 0,2 3, EW 0,4 3, EW 6,35 2,80 3,18 11,00 0,8 3, G 0,4 11, G 0,8 11, EW 0,4 3, EW 9,52 4,40 4,76 16,50 0,8 3, G 0,8 16,5 G = ex stock m = on shot ca oeing exampe: TPGW F-10G

43 IO VBGW oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 EW 2MC- 2MC-/4 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s EW 0,2 3,5 6,50 2,90 2,38 11, EW 0,4 3, EW 0,2 3, EW 0,4 3, EW 0,8 2, MC- 0,2 3, MC- 9,52 4,40 4,76 16,60 0,4 3, MC- 0,8 2, MC-/4 0,4 4, MC-/4 0,8 4, MC-/4 1,2 4,0 VBGW tana tippe cones uncoate coate imensions MW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s MW 0,2 4, MW 6,50 2,90 2,38 11,00 0,4 4, MW 0,8 4, MW 0,2 5, MW 0,4 5, MW 0,8 4, MW 9,52 4,40 4,76 16,50 1,2 3, MW 1,6 3, MC 0,4 3, MC 0,8 2,5 2MC oeing exampe: VBGW E-10-2MC = ex stock m = on shot ca 41

44 IO VCGT oi tippe cones (positive) BC-1 BC-10 uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s EW 0,2 3,5 3,97 2,20 2,38 6, EW 0,4 3, EW 0,2 3,5 6,35 2,90 3,18 11, EW 0,4 3, EW 0,2 3,5 7,94 3,40 3,18 13, EW 0,4 3, EW 0,2 3, EW 9,52 4,40 4,76 16,60 0,4 3, EW 0,8 2,8 VCGW oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s EW 0,2 3,5 3,97 2,20 2,38 6, EW 0,4 3, MC- 0,2 3,5 6,35 2,90 3,18 11, MC- 0,4 3, EW 0,2 3,5 7,94 3,40 3,18 13, EW 0,4 3, EW 0,2 3, EW 0,4 3, EW 0,8 2, MC- 0,2 3, MC- 9,52 4,40 4,76 16,60 0,4 3, MC- 0,8 2, MC-/4 0,4 4, MC-/4 0,8 4, MC-/4 1,2 4,0 EW EW 2MC- 2MC-/ = ex stock m = on shot ca oeing exampe: VCGW F-25EW

45 IO VCGW tana tippe cones VNGA oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 MW uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s MW 0,2 3,8 3,97 2,20 2,38 6, MW 0,4 3, MW 0,2 4, MW 0,4 4, MW 6,35 2,90 3,18 11,00 0,8 4, MC 0,4 3, MC 0,8 2, MW 0,2 5, MW 0,4 5, MW 0,8 4,4 9,52 4,40 4,76 16, MW 1,2 3, MC 0,4 3, MC 0,8 2,5 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s PC- 0,2 3, PC- 0,4 2, PC- 0,8 2, PC- 1,2 2, PC-M 0,4 2,8 9,52 3,81 4,76 16, PC-M 0,8 2, PC-M 1,2 2, PC-M/4 0,4 4, PC-M/4 0,8 4, PC-M/4 1,2 4,0 2MC PC- PC-M PC-M/ oeing exampe: VNGA F-10-PC-M = ex stock m = on shot ca 43

46 IO VNGA tana tippe cones anwich tippe cones uncoate coate imensions MW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s MW 0,4 5, MW 0,8 4, MW 9,52 3,81 4,76 16,50 1,2 3, C 0,4 2, C 0,8 2,2 WBGW Fuface uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s L-VM 0,2 4,8 3,97 2,30 1, L-VM 0,4 4,8 WCGW Fuface uncoate coate imensions VM A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s VM 0,2 2,7 3,97 2,30 1, VM 0,4 2,7 VM 4C = ex stock m = on shot ca oeing exampe: WCGW A-40VM

47 IO WNGA oi tippe cones BC-1 BC-10 uncoate coate imensions BC-25 BC-40 PC- PC-M PC-M/4 BC-25C BC-40C H A G A F A G A B C D E F G H A B C D E F G H 1 s PC- 0,4 2, PC- 0,8 2, PC- 1,2 2, PC-M 0,4 2, PC-M 12,70 5,13 4,76 8,50 0,8 2, PC-M 1,2 2, PC-M/4 0,4 4, PC-M/4 0,8 4, PC-M/4 1,2 4,0 WNGA tana tippe cones anwich tippe cones uncoate coate imensions EW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EW 0,4 3, EW 0,8 2, EW 1,2 2, MW 0,4 5, MW 0,8 5, MW 12,70 5,13 4,76 8,50 1,2 4, C 0,4 2, C 0,8 2, C 1,2 2, W-6C 0,4 2, W-6C 0,8 2,5 MW 6C oeing exampe: WNGA A-10-6C = ex stock m = on shot ca 45

48 FomCut h 1 BAFR/L Toohoe, extena aia gooving ight han shown Note: Fo ight-han toohoes use ight-han insets, fo eft-han toohoes use eft-han insets ony. pae pats esignation BIFR/L Toohoe, intena aia gooving ight han shown Note: Fo ight-han toohoes use eft-han insets, fo eft-han toohoes use ight-han insets ony. h 2 h 2 f f T max. = 6 mm L 2 L 2 T max. = 6 mm L 1 L 1 imensions ight-han eft-han h 1 h 2 b f L 1 L 2 BAFR BAFL BAFR BAFL BAFR BAFL BAFR BAFL esignation T max. = 6 mm imensions ight-han eft-han h 1 h 2 b f L 1 L 2 D min. BIFR BIFL BIFR BIFL BIFR BIFL BIFR BIFL D min. b h 1 b CLA-3103 CR-1303 KEY-2104 VAR = ex stock m = on shot ca

49 FomCut BFN Extena gooving uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H W T BFN-2,5-R/L 2,5 4 0,2 BFN-3,0-R/L 3,0 6 0,2 BFN-3,5-R/L 3,5 6 0,2 BFN-4,0-R/L 4,0 6 0,2 0,40 BFN-4,5-R/L 4,5 6 0,2 BFN-5,0-R/L 5,0 6 0,2 0,40 BFV Extena gooving an tuning uncoate coate T W + 0,04 ight han shown imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H W T BFV-3,0-R/L 3,0 6 0,2 BFV-3,5-R/L 3,5 6 0,2 BFV-4,0-R/L 4,0 6 0,2 BFV-4,5-R/L 4,5 6 0,2 BFV-5,0-R/L 5,0 6 0,2 BFIN Intena gooving uncoate coate T W + 0,04 ight han shown T W + 0,04 ight han shown imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H W T BFIN-2,5-R/L 2,5 3 0,2 BFIN-3,0-R/L 3,0 6 0,2 BFIN-3,5-R/L 3,5 6 0,2 BFIN-4,0-R/L 4,0 6 0,2 0,4 BFIN-4,5-R/L 4,5 6 0,2 oeing exampe: BFN2,5LF-PBC10 R=0,2 = ex stock m = on shot ca 47

50 FomCut BFIV Intena gooving an tuning uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H W T BFIV-3,0-R/L 3,0 6 0,2 0,4 BFIV-3,5-R/L 3,5 6 0,2 0,4 BFIV-4,0-R/L 4,0 6 0,2 0,5 BFIV-4,5-R/L 4,5 6 0,2 0,5 BFIV-5,0-R/L 5,0 6 0,2 0,6 BFRV Extena copying uncoate coate T W + 0,04 ight han shown imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H W T BFRV-3,0-R/L 3,0 6 1,50 BFRV-3,5-R/L 3,5 6 1,75 BFRV-4,0-R/L 4,0 6 2,00 BFRV-4,5-R/L 4,5 6 2,25 BFRV-5,0-R/L 5,0 6 2,50 BFDV Extena pofiing uncoate coate T W + 0,04 ight han shown imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H W T BFDV-0,2-R/L 5 5 0,2 BFDV-0,4-R/L 5 5 0,4 BFDV-0,8-R/L 5 5 0,8 BFDV-1,2-R/L 5 5 1,2 55 T W + 0,04 ight han shown 48 = ex stock m = on shot ca oeing exampe: BFDV1,2R-D-PBC25

51 FomCut BFTV Extena theaing (patia pofie) uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H W T BFTV-0,10-R/L 5 5 0,10 BFTV-0,14-R/L 5 5 0,14 BFTV-0,18-R/L 5 5 0,18 BFTV-0,21-R/L 5 5 0,21 BFTV-0,25-R/L 5 5 0,25 BFTV-0,28-R/L 5 5 0,28 BFTV-0,36-R/L 5 5 0,36 BFTV-0,43-R/L 5 5 0,43 ize of aius 60 ize of aius fo metic IO-thea. Pitch P (max.) Pitch P (min.) Pitch P (aveage) = 0,10 P = 0,80 P = 0,69 P = 0,75 = 0,14 P = 1,12 P = 0,97 P = 1,00 = 0,18 P = 1,44 P = 1,25 P = 1,35 = 0,21 P = 1,68 P = 1,46 P = 1,55 = 0,25 P = 2,00 P = 1,74 P = 1,87 = 0,28 P = 2,24 P = 1,95 P = 2,10 = 0,36 P = 2,99 P = 2,50 P = 2,70 = 0,43 P = 3,44 P = 2,99 P = 3,20 T W + 0,04 ight han shown oeing exampe: BFTV0,25R-D-PBC25 = ex stock m = on shot ca 49

52 BORING MiniCut Boing bas soi cabie Design E...EUP L/R 93 ight han shown Right-han boing ba with cyinica soi cabie shank an intena cooant fee. oe numbe inset imensions min g7 f L 1 g E 06 F - EUP L/R 04 EPH ,8 6 3, E 07 H - EUP L/R 04 EPH ,4 7 4, E 08 H - EUP L/R 04 EPH ,5 8 4, E 10 K - EUP L/R 06 EPH.. 06T1.. 11,5 10 5, E 12 M - EUP L/R 06 EPH.. 06T1.. 13,5 12 6, E 16 R - EUP L/R 06 EPH.. 06T1.. 18,5 16 9, oe numbe f f L 2 ight han shown Right-han boing ba with cyinica soi cabie shank, two camping sufaces an intena cooant fee. L 1 inset g7 min g imensions min f L 1 L 2 g7 h g E H - EUP L/R 04 EPH ,8 6 3, E K - EUP L/R 04 EPH ,4 7 4, E K - EUP L/R 04 EPH ,5 8 4, pae pats scews an keys L 1 g7 min h g 50 oe numbe CR-1101 CR-1102 KEY-2101 KEY-2102 VAR-5101 suitabe fo EPH EPH 06T1.. CR-1101 CR-1102 = ex stock m = on shot ca

53 BORING MiniCut EPHT EPHW Fuface EPHT EPHW tana tippe cones uncoate coate imensions uncoate coate imensions positive-vm A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EPHT VM 0,2 EPHT VM 0,3 EPHT VM 0,4 EPHT040102R/L-W-VM 0,2 EPHW VM 0,2 4,76 2,2 1,59 4,9 EPHW VM 0,3 EPHW VM 0,4 EPHW040102R/L-W-VM 0,2 EPHW040103R/L-W-VM 0,3 EPHW040104R/L-W-VM 0,4 positive-ew Wipe-VM Wipe-EW A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s EPHT06T102-EW 0,2 3,0 EPHT06T104-EW 0,4 2,8 EPHT06T102R/L-W-EW 0,2 3,0 EPHW06T101-EW 0,1 3,1 6,35 2,8 1,98 6,6 EPHW06T102-EW 0,2 3,0 EPHW06T104-EW 0,4 2,8 EPHW06T108-EW 0,8 2,4 EPHW06T102R/L-W-EW 0,2 3,0 VM EW Wipe-VM 1 11 Wipe-EW 11 oeing exampe: EPHT06T102A-10EW = ex stock m = on shot ca 51

54 BORING MiniCut Aapte seeve Fo boing bas esign X...GEUP D H7 Aapte seeves enabe vesatie use of the boing bas in a aeas. Cooant fee is povie though the aapte. oe numbe L D fo boing bas imensions D D H7 H L Aap X 3,5 F-GEUP L/ R , Aap X 04 F-GEUP L/ R , Aap X 05 H-GEUP L/ R , Aap X 06 H-GEUP L/ R , H 52 = ex stock m = on shot ca oeing exampe: Aap-1640

55 BORING MiniCut X-GE R/L oie cabie boing bas with one camping suface, baze cutting eges an intena cooant fee. Aapte seeve efe to page 52. oe numbe f BC-1 BC-10 uncoate BC-25 2 BC-40 BC-25C coate BC-40C imensions H A G A F A G A B C D E F G H A B C D E F G H g7 min f 2 X3,5F-GEUP-R/L 3,5 4,0 2, ,1 X3,5F-GEUP-R/L 0,2 X04F-GEUP-R/L 0,1 X04F-GEUP-R/L 4,0 5,0 2, ,2 X04F-GEUP-R/L 0,4 X05H-GEUP-R/L 0,1 X05H-GEUP-R/L 5,0 6,0 3, ,2 X05H-GEUP-R/L 0,4 X06H-GEUP- R/L 0,1 X06H-GEUP- R/L 6,0 7,0 3, ,2 X06H-GEUP- R/L 0,4 g7 min ight han shown oeing exampe: X04F-GEUP-L-BC-10, R=0,2 = ex stock m = on shot ca 53

56 MILLING IO RDHX Fuface uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 0702M0-VM 7,0 2,7 2, M0-VM 10,0 3,8 3,18 12T3M0-VM 12,0 3,8 3,97 DHW-AEN tana tippe cones uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 1204AEN-MW 12,7 5,5 4,76 12,70 4,0 miing Ø D c mm miing with a e mm VM MW a e a e a e D c Down-cut miing shown We ecommen fo PcBN own-cut miing D c D c = ex stock m = on shot ca oeing exampe: DHW1204AEN-F-10MW

57 MILLING IO PKN-EDR tana tippe cones uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 1203EDR-MW 12,7 3,18 12,7 4,0 TPKN-PDR tana tippe cones uncoate coate imensions A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H 1 s 1603PDR-MW 9,52 3,18 16,50 4,0 PcBNgae MW MW Recommene vaues fo miing continuous inteupte v c m/min continuous inteupte a p mm ,5 0,5 1,5 0, f z mm ,25-2,0 0,1-0,3 0,2-2,0 0,1-0,25 oeing exampe: TPKN1603RDR-D-25MW = ex stock m = on shot ca 55

58 utaha cutting mateias Impotant infomation Change of item esciption Beow we have iste the pecise aocation of the o item esciption F an T to the new item esciption. Pease bea in min that the items have soey been ename. Geometies have not been change. You may sti use the o item esciption in you oes. As of Januay 1, 2012 the insets in question wi bea the new item esciption when eivee. PcBN-gae Change of item esciption fo the chamfe geomety of a uncoate PcBN-gaes Geomety OLD Geomety NEW BC-1 T H F A BC-10 T G F A BC-25 T F F A BC-40 T G F A T F F A T C F A T D F A T E Cutting ength an cutting time In oe to fuy expoit the pefomance of ou PcBN cutting mateias, measue by the numbe of pats pouce, the foowing factos ae cucia. The tota cutting ength of a wokpiece has to be cacuate an obseve. This vaies enomousy epening on the fee ate. Theefoe the equie suface finish has to be obseve pecisey (see pages 12 an 19). The ea cutting ength that can be achieve uing hatuning is between 3,000 an 12,000 metes pe cutting ege. The ea cutting time pe item etemines the numbe of pats pouce, an is contoe by the cutting spee an the fee ate. Thus the iea aim fo each wokpiece to stive fo is the owest possibe cutting ength, the shotest cutting time at the highest possibe cutting spee. Pease efe to ou iagams on pages 14 to 17. CL = Cutting ength in metes (spia cutting ength) D m = Diamete in mm m = Tuning ength f n = Fee ate pe evoution in mm n = pine RPM = Opeating uation in minutes T c Cutting ength in metes CL = D m x 3,14 x m 1000 x f n Opeating uation in minutes T c = m f n x n 56

59 Pease obseve ou fu ange of toos with utaha cutting mateias Impint BECKER Diamantwekzeuge GmbH Benzstaße Puchheim/Munich, Gemany A ights eseve. Te. +49 (0) Fax +49 (0) saes@beckeiamant.e A etais ae without guaantee. Litea mistakes excepte.