SPECIFICATION FOR APPROVAL

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Transcription:

SPECIFICATION FOR APPROVAL THICK FILM CHIP RESISTOR STANDARD TYPE CHIP RESISTOR ARRAY TYPE CHIP RESISTOR

CONTENTS 1. STANDARD TYPE CHIP RESISTOR 1 2. ARRAY TYPE CHIP RESISTOR 4 3. THICK FILM CHIP RESISTOR / ARRAY RELIABILY & TEST CONDITION 7 4.RATED LOAD CURVE..10 5.SOLDERING ROMMENDATION 11 6.PACKAGING.. 12 7.FOR RESISTANCES AND CAPACITANCES ACCORDING IEC PUBLICATION 63 14

****************** STANDARD TYPE CHIP RESISTOR ***************** FEATURES Extremely thin and light. Compatible with all soldering process. Highly stable in auto-placement surface mounting APPLICATIONS General electronic equipment. 1.Product Identification R 0603 F 49K9 T G 1-1 1-2 1-3 1-4 1-5 1-6 1-1. R UWA Standard Type Chip Resistor. 1-2. 0603 Dimension (Unit: mm) Code EIA Code Length * Width mm / ( inch ) 0201 0201 0.60 * 0.30 / ( 0.024 * 0.012 ) 0402 0402 1.00 * 0.50 / ( 0.04 * 0.02 ) 0603 0603 1.60 * 0.80 / ( 0.06 * 0.03 ) 0805 0805 2.00 * 1.25 / ( 0.08 * 0.05 ) 1206 1206 3.20 * 1.60 / ( 0.12 * 0.06 ) 1210 1210 3.20 * 2.50 / ( 0.12 * 0.10 ) 2010 2010 5.00 * 2.50 / ( 0.20 * 0.10 ) 2512 2512 6.30 * 3.20 / ( 0.25 * 0.12 ) 1-3. F Resistance Tolerance Code B C D F J K Tolerance 0.1% 0.25% 0.5% 1% 5% 10% 1-4. 49K9 Resistance Code Resistance( ) Code Resistance( ) Code Resistance( ) 0R 0 2K7 2.7K 7R5 7.5 R47 0.47 47K 47K 511R 511 1R 1 100K 100K 1K02 1.02K 2R2 2.2 470K 470K 49K9 49.9K 294R 294 1M 1M 412K 412K 1K 1K 2M2 2.2M 1M3 1.3M 1

1-5. T Packaging ( Unit : pcs ) Code Description Of The Code T 7 Tape & Reel C 10 Tape & Reel D 13 Tape & Reel B Bulk 1-6. Y Material Option Code Description Of The Code G Sn Pb Plating (Pb: 100PPM Green Environmental Production ) X Pb Free Plating (Sn 100% ) Y Sn --Pb Plating (Pb : 150 ~ 250 PPM ) 2.Dimension & Structure Code EIA Code L W H d1 d2 0201 0201 0.60 0.03 0.30 0.03 0.23 0.05 0.15 0.05 0.15 0.05 0402 0402 1.00 0.05 0.50 0.05 0.35 0.05 0.20 0.10 0.20 0.10 0603 0603 1.60 0.2 0.80 0.15 0.40 0.10 0.30 0.15 0.30 0.15 0805 0805 2.00 0.15 1.25 0.15 0.50 0.15 0.40 0.15 0.40 0.15 1206 1206 3.10 0.15 1.55 0.15 0.55 0.15 0.45 0.25 0.45 0.25 1210 1210 3.20 0.10 2.60 0.15 0.55 0.15 0.50 0.25 0.50 0.25 2010 2012 5.00 0.15 2.50 0.15 0.55 0.10 0.55 0.25 0.55 0.25 2512 2512 6.35 0.15 3.20 0.15 0.55 0.10 0.60 0.25 0.60 0.25 2

3.Electronic Characteristic : (STANDARD RESISTOR) Type 0201 0402 0603 0805 1206 1210 2010 2512 Power Rating At 70 1/20W 1/16W 1/10W 1/8W 1/4W 1/3W 3/4W 1W Operation Temp. Range -55 to +125 (Derated To 0 Load At +125 ) Maximum Working Voltage 25V 25V 50V 150V 200V 200V 200V 200V Maximum Overload Voltage 50V 50V 100V 300V 400V 400V 400V 400V Dielectric Withstand Voltage 50V 50V 100V 300V 500V 500V 500V 500V Resistance Range Jumper ±0.1% ±0.5% 0.05Ω ~ Under 0.05Ω ~ Under - 10Ω ~ 1MΩ - 10 ~ 10M ±1% 100Ω ~ 560KΩ 1Ω ~ 10MΩ ±5% 100Ω ~ 2.2MΩ 1Ω ~ 10MΩ Temperature Coefficient ±1% 1Ω ~ 9.1Ω ±300ppm/, 10Ω ~ 10MΩ ±100ppm/ ±2%, ±5% 1Ω ~ 9.1Ω ±400ppm/, 1Ω ~ 9.1Ω ±200ppm/ (LOW VALUE RESISTOR) Type 0805 1206 2010 2512 Power Rating At 70 1/8W 1/4W 3/4W 1W Operation Temp. Range -55 to +125 (Derated To 0 Load At +125 ) Maximum Working Voltage 0.61V 0.86V 1.22V 1.73V Maximum Overload Voltage 1.22V 1.72V 2.44V 3.46V Rated Current Voltage 0.19V ~ 1.22V 0.27V ~ 1.72V 0.38V ~ 2.44V 0.54V ~ 3.46V Resistance Range 0.01 ~ 1 Temperature Coefficient 1% 0.01Ω ~ 1Ω ±800ppm/ 5% 0.01Ω ~ 1Ω ±1500ppm/ (HIGH VALUE RESISTOR) Type 0402 0603 0805 1206 Power Rating At 70 1/16W 1/10W 1/8W 1/4W Operation Temp. Range -55 to +125 (Derated To 0 Load At +125 ) Maximum Working Voltage 0.61V 0.86V 1.22V 1.73V Maximum Overload Voltage 1.22V 1.72V 2.44V 3.46V Rated Current Voltage 0.19V ~ 1.22V 0.27V ~ 1.72V 0.38V ~ 2.44V 0.54V ~ 3.46V Resistance Range 11M ~ 100M Tomperature Coefficient ± 5%, ± 10% ±200ppm/ 3

********************* ARRAY TYPE CHIP RESISTOR ****************** FEATURES Fits for high speed pick & place assembly. Custom design circuit available for high precision & density Resistive network. Excellent solderability and solder leaching resistance. Perfect self-alignment to prevent solder bridge during soldering reflow.. APPLICATIONS Telecommunication Equipment Lap-Top and Note-Book Computer. 1.Product Identification RA 34 J 8P4 N 4K7 T G 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-1. RA UWA ARRAY TYPE CHIP RESISTOR. SCHEMATIC : RA (Convex), RB (Concave) 1-2. 34 DIMENSION (Unit: mm) Code (RA) Size Type Length * Width mm / ( inch ) 22 0402*2 4P2R 1.00 * 1.00 / ( 0.04 * 0.04 ) 24 0402*4 8P4R 2.00 * 1.00 / ( 0.08 * 0.04 ) 32 0603*2 4P2R 1.60 * 1.60 / ( 0.06 * 0.06 ) 34 0603*4 8P4R 3.20 * 1.60 / ( 0.12 * 0.06 ) (RB) 24 0402*4 8P4R 3.20 * 1.60 / ( 0.12 * 0.06 ) (RB) 34 0603*4 8P4R 3.20 * 1.60 / ( 0.12 * 0.06 ) 1-3. J RESISTANCE TOLERANCE Code B C D F J K Tolerance 0.1% 0.25% 0.5% 1% 5% 10% 1-4. 8P4 Pin Number & Resistor Number Code Description Of The Code 4P2 4Pin 2 Resistor 8P4 8Pin 4 Resistor 4

1-5. N Schematics Type Code N L THICK FILM CHIP RESISTOR Description Of The Code Standard Type L Type 1-6. 4K7 RESISTANCE Code Resistance( ) Code Resistance( ) R01 0.01 4K7 4.7K 4R75 4.75 49K9 49.9K 100R 100 1M 1M 1-7. T Quantity ( Unit : pcs ) Code A B T U Code L 7 15K 10K 5K 4K 13 20K 1-8. Y Material Option Code Description Of The Code G Sn Pb Plating (Pb: 100PPM Green Environmental Production) X Pb Free Plating (Sn 100%) Y Pb Free Plating (Pb : 150 ~ 250 PPM ) 2.Dimension & Structure Code (RA) Size Type L W H d1 d2 d3 d4 d5 22 0402*2 4P2R 1.0 0.1 1.0 0.1 0.35 0.1 0.2 0.1 0.5 0.1 0.15 0.1 0.3 0.1 0.3 0.1 24 0402*4 8P4R 2.0 0.1 1.0 0.1 0.4 0.1 0.2 0.1 0.5 0.1 0.2 0.1 0.5 0.1 0.5 0.1 32 0603*2 4P2R 1.6 0.2 1.6 0.2 0.5 0.1 0.3 0.1 0.67 0.1 0.3 0.1 0.5 0.15 0.61 0.1 34 0603*4 8P4R 3.2 0.2 1.6 0.2 0.5 0.1 0.3 0.05 0.8 0.05 0.3 0.15 0.5 0.15 0.35 0.05 (RB) 24 (RB) 34 0402*4 8P4R 2.0 0.1 1.0 0.1 0.4 0.1 0.2 0.1 0.5 0.1 0.15 0.1 0.1 0.1 0.3 0.1 0603*4 8P4R 3.2 0.2 1.6 0.2 0.5 0.1 0.4 0.2 0.8 0.1 0.35 0.2 0.2 0.15 0.4 0.1 5

RA (Convex) 4P2R N Type R1 = R2 RB (Concave) RB 8P4R N Type R1 = R2 = R3= =R4 3.Electronic Characteristic Code (RA) 22 24 32 34 (RB)24 (RB)34 Size 0402*2 0402*4 0603*2 0603*4 0402*4 0603*4 Type 4P2R 8P4R 4P2R 8P4R 8P4R 8P4R Power Rating At 70 1/16W 1/16W 1/10W 1/10W 1/16W 1/10W Operation Temp. Range -55 to +125 (Derated To 0 Load At +125 ) Maximum Working Voltage 25V 25V 50V 50V 25V 50V Maximum Overload Voltage 50V 50V 100V 100V 50V 100V Dielectric Withstand Voltage 50V 50V 100V 100V 50V 100V Resistance Range 10 ~ 1M Temperature Coefficient ±1%, ±5% ±300ppm/ 6

4.THICK FILM CHIP RESISTOR / ARRAY RELIABILY & TEST CONDITION Item Speicification Test Conditions Direct Current Resistance Within the regulated resistance Applying time:within 5 sec tolerance Resistance Range( ) Max test voltage(v) Jumper chip 50m R 100 0.3 100 R 1K 1.0 1K R 10K 3 10K R 100K 10 100K R 1M 25 1M R 50 T.C.R.(Resistance Temp.Characteristics) Low Value Resistor 5% 1 9.1 400ppm/ 5% 10 10M 200ppm/ 1% 0.1% 1 9.1 300ppm/ 10 10M 100ppm/ 1%0.01 1 800ppm/ 5%0.01 1 1500ppm/ Test temperature( )(20) (-55) (20) (125) (20) T.C.R(ppm/ ) =(R-RO)Ro x 1/(T-To)x10 To =20( ) T= Test temperature( ) Ro=Resistance at room temperature( ) R = Resistance at T( ) Apply 2.5 times rated voltage for 5 sec Wait 30 minutes at room temperature and measure the resistance value. High Value Resistor 11M 100M 200ppm/ Perform 10,000 cycles at 2.5 times Rcw or the max over load voltage ON(2.5 times rated voltage):1 sec OFF :25sec Dielectric withstandingvoltage No evidence of mechanical damage. Have stabilization time of 30 minutes without loading and measure resistance. 0201(1/20W):Apply AC 50V 0402(1/16W),0603(1/10W):Apply AC 100V 2012(1/8W):Apply AC 350V Apply AC Voltage for 1 Minute Insulation Resistance Over 10,000M 0201(1/20W):Apply DC 50V 0402(1/16W),0603(1/10W):Apply DC 100V 2012(1/8W):Apply DC 350V Apply DC Voltage for 1 Minute 7

Solder relability Item Speicification Test Conditions Coverage: 95% each termina- tion Visual:No crack of termination parts and ceramic exposure of surface by melting Sn / Pb : Solder Temperature : 230 ± 5 C Dip Time : 3 ± 1 sec. Solder : H63A Flux : RMA Type Preheat : At 80~120 C For 10~30 sec. Pb Free : Solder Temperature : 250 ± 5 C Dip Time : 3 ±1 sec. Solder : H63A Flux : RMA Type Preheat : At 80~120 C For 10~30 sec. Hand Soldering : Solder Temperature : Sn / Pb 230 ~ 280 C Pb Free 250 ~ 300 C Use a 20W Soldering Iron And The Soldering Irom Should Not Directly Touch Resisitor. Bending Test R: (1%+0.05 ) of the initial value Visual: No evidence of mechan- ical damage. After soldering resistor on the PCB,3mm of bending shall be applied for 10 sec. Material of PCB: Glass Epoxy Thickness:1.6 mm Measure resistance during load application. Terminal Strength Resistance to Soldering Heat Anti - Vibration Test Load pull: 0.5kg 0201(1/20W),0402(1/16W),0603 (1/16W) 0.3kg R: (1%+0.05 ) of the initial value Visual: No evidence of mechani- cal damage. R: (1%+0.05 ) of the initial value Visual: No evidence of mechani- cal damage. Pull Direction fixed 0.4lead mmerese In molten solder at 260 5 for10 1sec.Preheat and soldering Procedure Temperature( ) Tim(sec) 80 100 120 150 180 120 260 + 5 10 150 180 60 80 100 60 Solder:S63A (SSD 6704) Flux:The composition of ROSIN(KSM2951)25% and methanol (KSM1658)75% 2 hours each in X,Y, and axis (total 6 hours) 10 to 55Hz sweep in 1-minute amplitude. 8

Item Speicification Test Conditions Low Temperature Exposure R: (1%+0.1 ) the ini- tial value. Visual: No evidence of mechanical damage. Dwell in -55 chamber without loading for 1000 12hours Dwell for 60 minutes at Room temperature and Measure resistance value. Temperatur Cycle Load Life in Moisture R: (1%+0.05 ) of the initial value. Visual: No evidence of mechanical damage. +3% + 0.1 Visual:No evidence of mechanical Damage. Perform 100 Cycles as follows. NO Temperature( ) Time(sec) 1-55 3 30 2-20 3 15 3-125 3 30 4 20 3 15 Temperature:40 2 RH:90-95% Applying rated voltage for 90 minutes "ON" and 30 minutes "OFF" Duration: 1000hours Dwell in Room temperature for 1 hour and meas- ure resistance value. Load Life in High Temperature +3% + 0.1 Temperature:70 3 at rated voltage Applying rated voltage for 90 minutes "ON" Heat Resistance (High Temperature Exposure) R: (2%+0.1 ) of the initial value. Visual: No evidence of mechanical damage. and 30 minutes "OFF" Duration: 1000hours Dwell in Room temperature for 1 hour measure resistance value. Dwell in 125 3 chamber without loading for 1000 12hours. Dwell in Room temperature for 1 hour and measure resistance value. 9

4-1.Temperture & Rated Load +70 Rated Load (%) +125-60 -40-20 0 20 40 60 80 100 120 140 160 10

5.Soldering Recommendation 11

6.Packaging : Standard Type & Array Type 6-1. Material And Quantity Standard Type Resistor Array Type Resistor Size 7 Reel 13 Reel Size 7 Reel 13 Reel 0201 10K pcs / Reel - 0402*2 10K pcs / Reel - 0402 10K pcs / Reel - 0402*4 10K pcs / Reel - 0603 5K pcs / Reel 20K pcs / Reel 0603*2 5K pcs / Reel - 0805 5K pcs / Reel 20K pcs / Reel 0603*4 5K pcs / Reel - 1206 5K pcs / Reel 20K pcs / Reel - 1210 5K pcs / Reel - - - - 2010 4K pcs / Reel - - - - 2512 4K pcs / Reel - - - - 6-2. Cover Tape Reel Off Force Peel-Off Force : 5 g f Peel-Off Force 70 g f 6-3. Paper Tape 12

Standard Type Array Type THICK FILM CHIP RESISTOR Unit: mm Size A B C D E 0201 0.37±0.03 0.67±0.03 0402 0.61±0.10 1.2±0.1 2.0±0.1 1.0±0.05 2.0±0.1 0603 1.10±0.20 1.9±0.2 0805 1.50±0.20 2.3±0.2 1206 1.90±0.20 3.5±0.2 1210 2.90±0.20 3.6±0.2 2010 2.90±0.20 5.6±0.2 2512 3.40±0.20 6.7±0.2 4.0±0.1 2.0±0.05 4.0±0.1 0402*2 1.25±0.10 1.20±0.10 0402*4 2.20±0.10 0603*2 2.00±0.10 0603*4 1.90±0.20 3.60±0.10 Standard Type Array Type Size F G H I t 0201 0.45max 0402 0.55 max 0603 0.70 max 3.50±0. 05 8.0±0.2 0805 1206 1210 0.85 max 2010 1.75±0.1 5.50±0.05 12.0±0.2 2512 0402*2 0.50 max 0402*4 0.60 max 0603*2 3.50±0. 05 8.0±0.2 0603*4 0.70 max 6-4. Reel Dimensions Reel Material : Polystyrene 7 Reel 13 Reel Tape Size 8mm 12mm 8mm 12mm A 178±2 330±2 B 60±2 80±2 C 13±2 13±2 D 21±1 21±1 E 2±0.5 2±0.5 W 10±1.5 14±2 10±1.5 14±2 T 1.5±0.5 2±1 r 1.0 1.0 13

FOR RESISTANCES AND CAPACITANCES ACCORDING IEC PUBLICATION 63 E192 E96 E48 E192 E96 E48 E192 E96 E48 E192 E96 E48 E192 E96 E48 100 100 100 169 169 169 287 287 287 487 487 487 825 825 825 101 172 291 493 835 102 102 174 174 294 294 499 499 845 845 104 176 298 505 856 105 105 105 178 178 178 301 301 301 511 511 511 866 866 866 106 180 305 517 876 107 107 182 182 182 309 309 523 523 887 887 109 184 312 530 898 110 110 110 187 187 187 316 316 316 536 536 536 909 909 909 111 189 320 542 920 113 113 191 191 324 324 549 549 931 931 114 193 328 556 942 115 115 115 196 196 196 332 332 332 562 562 562 953 953 953 117 198 336 569 965 118 118 200 200 340 340 576 576 976 976 120 203 344 583 988 121 121 121 205 205 205 348 348 348 590 590 590 123 208 352 597 124 124 210 210 357 357 604 604 126 213 361 612 E24 E12 E6 E3 127 127 127 215 215 215 365 365 365 619 619 619 10 10 10 10 129 218 370 626 11 130 130 221 221 374 374 634 634 12 12 132 223 379 642 13 133 133 133 226 226 226 383 383 383 649 649 649 15 15 15 135 229 388 657 16 137 137 137 232 232 232 392 392 665 665 18 18 138 234 397 673 20 140 140 140 237 237 237 402 402 402 681 681 681 22 22 22 22 142 240 407 690 24 143 143 143 243 243 412 412 698 698 27 27 145 246 417 706 30 147 147 147 249 249 249 422 422 422 715 715 715 33 33 33 149 252 427 723 36 150 150 255 255 432 432 732 732 39 39 152 258 437 741 43 154 154 154 261 261 261 442 442 442 750 750 750 47 47 47 47 156 264 448 759 51 158 158 267 267 453 453 768 768 56 56 160 271 459 777 62 162 162 162 274 274 274 464 464 464 787 787 787 68 68 68 164 277 470 796 75 165 165 280 280 475 475 806 806 82 82 167 284 481 816 91 14