21 June 2018 Dr. Stephan Padlewski, Marketing Leader, EMEA DuPont Photovoltaic Solutions Photovoltaic Solutions
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1 DuPont Photovoltaic Solutions Risk mitigation strategies for solar assets by climate type and application sensitivity Introducing innovation for bifacial c-si panels 21 June 2018 Dr. Stephan Padlewski, Marketing Leader, EMEA DuPont Photovoltaic Solutions Photovoltaic Solutions
2 DuPont Photovoltaic Materials Portfolio DuPont Solamet Metallization Pastes DuPont Tedlar PVF Films for Backsheet Driving higher energy conversion efficiency Protecting PV modules Over 50% of panels installed in the field since 1975 contain DuPont materials DuPont
3 Levelized Cost of Energy (LCOE) Return System Revenue PV LCOE System Cost ($) Lifetime Power Output (kwh) Initial Cost Operating Cost Modules BoS Installation Financing O&M Interest System Lifetime Reliability Durability System Efficiency Shading / Dusting Low-light Performance Design, DuPont
4 The Backsheet is Critical for Protecting the PV Panel Stress Environment Ultra Violet (UV) Transmitted Reflected Temperature Peak Cycling Moisture Humidity Precipitation Condensation Corrosive Environment Atmospheric chemicals Ammonia Marine environment Inner Layer Middle Layer Outer Layer Backsheet structure Physical Protection Abrasion Impact Backsheet must provide reliable electrical protection of module over the expected lifetime (and beyond) DuPont
5 Global DuPont Field Surveys (2017) Surveyed: 286 Installations in North America, Europe & Asia Pacific Figures reported below: 45 module manufacturers, 1,047 MW > 4.2 MM modules Range of exposure: from newly commissioned modules to 30 years in service From multiple climates 22.5% of panels affected Backsheet is one of the main components affected Source: DuPont Field Module Program 2017 analysis Note: All percentage numbers are based on MW DuPont
6 Defects in % Climatic Sensitivity vs. Polymer Degradation 25,0 20,0 15,0 10,0 Backsheet Encapsulant 5,0 - Hot Tropical Temperate Temperature Higher temperature seems to accelerate degradation rates of the encapsulant and backsheet Source: DuPont Field Module Program 2017 Note: All percentage numbers are based on MW DuPont
7 Application Sensitivity Rooftop Mounted Ground Mounted 9,7% 22,3% 0,3% 0,1% 67,5% 11,9% 9,2% 1,3% 0,4% 77,2% No defects % Cell % Backsheet % EVA % Other defects % Temperature Higher defect rates for rooftop vs ground installations. Differences are likely due to higher temperatures for rooftop systems Source: DuPont Field Survey 2017 DuPont
8 Types of Degradation Affecting the Backsheet 38% 5% 54% 3% Delamination Air side yellowing Cracking Front side Yellowing Cracking and delamination represent serious threats to the electrical protection of the panel (59% of defects). Yellowing is an indicator that the polymer has started to degrade Source: DuPont Field Survey 2016 DuPont
9 Material Sensitivity vs. Backsheet Defect Rates Defect rate as a function of backsheet used PA = Polyamide PVDF = Polyvinylidene Difluoride PET = Polyethylene Terephthalate FEVE Fluoroethylene Vinylether * No field data available DuPont
10 DuPont Sequential Stress Test (MAST) vs. Field IEC 6125 MAST (DuPont) Stress PET PVDF PA Tedlar Comment Field Yellowing Mech Prop Loss Cracking Cracking Front Side Yellowing Yellowing Mech Prop Loss Cracking Low defects Effects of simultaneous and sequential stresses Damp Heat (1000 hrs) Slight Yellowing No Change Mech Prop Loss No Change Misses UV degradation UV (4000 hrs) DH/UV/TC (MAST Sequential Test) Yellowing Mech Prop Loss Yellowing Mech Prop Loss Cracking No Change Cracking Front Side Yellowing Mech Prop Loss No Change Yellowing Mech Prop Loss Cracking No Change Misses hydrolysis and moisture Combines key stresses Gives best correlation Sequential tests correlate better with degradation seen in the field Combine most important stress factors Use stress levels / dosages that match field exposures Accelerate with highest temperature but Do NOT produce degradation not found in the field DuPont
11 Bifacial: An Opportunity to Lower LCOE For ground installations operating in high albedo environments Benefits Can boost power output by 8-30% System design, e.g. tracker, pitched Ground characteristics, e.g. albedo Cell technology Can use existing cell PV manufacturing infrastructure Concerns Glass-glass: weight, risk of cracking Frameless (usually), mounting Higher cost non-eva encapsulant required To prevent acetic acid entrapment Higher NOCT (by >3 o C) Cost premium vs standard Lack of long track record in the field, bankability Source: LONGi Solar DuPont
12 Glass-Glass Panels in the Field 2008: Cracking glass 2016: Bending 2016: Edge cracking, bending 2016: Delamination DuPont
13 Durable Clear Tedlar for Transparent Backsheets Key Properties Field-proven, 20+ years High transparency Compatible with incumbent production assembly Blocks UV durably Compatible with EVA (breathable) Lighter weight Easier mounting, framed panels Transparent Tedlar based backsheet Field-proven First year of service: 2003 Location: Italy DuPont
14 LCOE Sensitivity LCOE Variation 30% Efficiency (18%) Power Output (1800kWh/kWp) Lifetime (25 years) 25% 20% 15% 10% 5% 2.3 USD cents/kwh 0% -5% 20% 22% +10% +20% 20 y 30 y -10% -15% -20% -25% PERC HTJ Irradiation Bifacial Tracking Panel Packaging BoS Components BoM/Panels DuPont
15 Summary Think in terms of USD/kWh rather than USD/Wp - reliability & durability are key IEC certification is not designed to predict the long-term performance of the panels, consider sequential testing approach, as more representative of field observations Consider field-proven BoM, select the most UV and thermally resistant backsheet materials, if panels are expected to operate in harsh environments Bifacial system designs have the potential to significantly improve power output. But the use of glass-glass may impact panel durability PV cell innovation can significantly lower LCOE; preserving/extending panel lifetime is also critical Mitigate risks through panel and BoM selection, and EPC and O&M best practices. DuPont
16 photovoltaics.dupont.com Copyright 2018 DuPont. All rights reserved. The DuPont Oval Logo, DuPont and all products denoted with or are registered trademarks or trademarks of E.I. du Pont de Nemours and Company or its affiliates.
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