Push f orce analysis of a cylinder linear motor

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1 Optics and Precision Engineering Vol. 12 No. 5 Oct X(2004) ,,,, (, ) :, :,,,,,,, :, ; 10 mm, N, : ; ; ; ; :O241 :A Push f orce analysis of a cylinder linear motor KON G Fan2rang, ZHAO Ji2wen, L IU Wei2lai, ZHAN G Ping, HE Qing2bo ( Depart ment of Precision M achi nery and Inst rumentation, U niv. of Science and Technology of Chi na, Hef ei , Chi na) Abstract : The st ruct ure of a cylinder linear motor is presented. And t he axial symmet ric vortex analytical equation, which fits for its structure characters, is established and the solution is given. This axial symmet2 ric FEM model is set up with the variation theory. Simulation results reveal that these two methods are consistent, and the analytical model is effective and efficient. Moreover, based on the analysis, a cylinder linear motor model was manufactured with appropriate structure parameters, and the change of the start pushing force measured. The test result s and t he calculations have t he same tendency and approximate val2 ue. It proves that the analytical model meets the calculation of the cylinder linear motor. Therefore, it veri2 fies the reliability of this method. Furthermore, the above research reveals that the cylinder linear motor meets the demand of driving the mobile sculpture shadily. The main structure parameters, such as the air gap, the thickness of the secondary end and those may affect the performances of the linear motor were also investigated. It is found that when the air gap increases, the pushing force decreases. When the thickness of the secondary is 10 mm, the pushing force reaches its maximal value of N. Key words : mobile sculpture ; linear motor ; electromagnetic field ; analysis ; FEM : ; : : (No )

2 ,,,, [122 ],,, [3 ],,,,, [425 ], [6 ],,,, :, 2, 1 Fig. 1 Construction of the traditional cylinder linear mo2 tor 2 Fig. 2 Construction of the new cylinder linear motor 3 [728 ] [9 ], 1,,, 3. 1, 2 :,,,,, ( 3),, Z, Z2r,, 2,, :,,,, ;,,

3 5, : Fig. 3 Analysis model of the new cylinder Linear motor ; [3 ] Maxwell (1) (2) [9210 ] : g H = J + 5 D 5 t g B = 0, B = H, D = E ; g E = - 5 B 5 t, (1) J = ( E + V z B ). (2) B ; H ; J ; E ; D ; ; ; V z A, g A = B (3) (1) (2) : g A = 0, (3) g 2 A = ( 5 A - V 5 t z g A), (4) V z s V s (5) V z = (1 - s) V s, (5), B r = B m e j ( t - z), (6) B m ; = 2 f, = 2 /, f, ( ) (5) (6) (4),,, 5 5 r 1 5 ( ra ) r 5 r + 52 A 5 z 2 + k 2 A = 0, (7) A ; [9 ], : k 2 = j sv s A = C 1 m = 0 ( - 1) m ( ar/ 2) 2 m +1 m!( m + 2)! ( C 2 cos hbz + C 3 sin hbz), (8) a, b, a 2 = k 2 + b 2, C 1 C 2 C 3, m = (1,2, ) : r = h, B r = B m e j ( t - z) r = h + g, B r3 = B r4 H r3 = H r4 r, A 5 = 0 C 1 C 2 C 3, A B r 3. 2, [2 ], F = J B, (9) F, 4,, F 4 = ( E 4 B 4 + V z B 4 B 4 ), (10) 0,,, F z4 = ( E 4 B r4 + V z B r4 B r4 ), (11) E 4 = 5 ( ra 4) / 5 t = - j ra 4, B 4 = 5 ( ra 4 ) / 5 t = j ra 4,, ^F z4 = [ ( 2 r 2 sv s ) Re ( A 4 A 4) 3 ]/ 2, (12),,, = ( 2 sv s ) F z h + g + p h + g r 2 Re ( A 4 A 3 4) d rd, (13) Z, [11212 ],

4 528 12,,, [13 ],, frontal A,, Maxwell, [14215 ], 6,,,, Y 4 (a), (b) 5 Fig. 5 Relationship between pushing force and site of secondary 6 Fig. 6 Relationship between pushing force and width of air space 4 Fig. 4 Geometric and FEM model of cylinder Linear mo2 tor 4. 2, ( h) F (Maxwell ) 5 :,,,, 7 Fig. 7 Relationship between Pushing force and thickness of secondary,, 4. 3,, 8,,, 380 V,, 5,

5 5, : 529,, 8 Fig. 8 Model of the novel cylinder linear motor 4. 4,, g,, 6,,, F 7, d,,,,,,,, 10 mm, N,,,,,,,, 8 :, 5,,,,, ;,,,,,,,, : [1 ],,,. [J ].,2003,11 (4) : SUN B Y,L IAN G SH Q,SON G W R, et al. Linear drive technology and its application to a magnetic levitation stage in the microelectronic field[j ]. Optics and Precision Engineering, 2003,11 (4) : (in Chinese) [2 ] BUDIG P K. The application of linear motors, power electronics and motion control conference [ C ]. Proceedings. PI EM C The Third International,2000 : [3 ]. [ M ]. :,2000. YE Y Y. A pplication and theory of linear motor[ M ]. Beijing, Publishing Company of Machinery Industry, (in Chinese) [4 ] YOSHIDA K, MA TSUMO TO H. Electromagnetic force analysis of HTS bulk in DC2magnetic fields due to electromag2 net [ C]. Physica C V olume,2002 : [ 5 ] BUCCI G. Experimental comparison between direct and indirect measurement techniques for the characterization of linear induction motors[j ]. Measurement, 1997,21 (2) :47256.

6 [6 ] CLAR K R E,J EWELL G W, HOWE D. Finite element analysis of short2stroke linear motors and actuators, Current Trends in the use of finite elements ( FE) in electromechanical design and analysis[j ]. I EEE Seminar,2000, (14) :128. [7 ] IDIR K, DAWSON G E, EASTHAM A R. Modeling and performance of linear induction motor with saturable primary [J ]. Indust ry applications I EEE Transactions on,1993,29 (6) : [8 ]. [ M ]. :,2002. WAN G B ZH. Calculation elect rom agnetic[ M ]. Beijing : Publishing Company of Science,2002. (in Chinese) [9 ] EDMIN ISTER J. A : Schaum s outlines theory and problems of elect rom agnetics[ M ]. Second Edition, [ 10 ] ONU KI T, KAMIYA Y, FU KA YA K, et al. Characteristics analysis of linear induction motor with two types of sec2 ondary structure based on electromagnetic field and electric circuit analysis[j ]. M agnetics, I EEE Transactions on,1999, 35 (5) : [11 ] AHN S CH,HO L EE J,HYUN D S. Dynamic characteristic analysis of L IM using coupled FEM and control algorithm [J ]. M agnetics, I EEE Transactions on,2000,36 (4) : [12 ]. [ M ]. :,1996. ZHAN G L CH. A pplication of FEM in elect rom agnetic calculation [ M ]. Beijing : Publishing Company of Railway, (in Chinese) [13 ]. [ M ]. :,1991. SHEN G J N. N umeric analysis of engineering elect rom agnetic f ield[ M ]. Xian : Publishing Company of Xian traffic Uni2 versity,1991. (in Chinese) [14 ] ADAMIA K K. Application of impedance boundary conditions in finite element [J ]. I EEE Transactions on M agnetics, 1991,27 (6) : [ 15 ] L EE J H, SUN G CH A, DON G S H. Dynamic characteristic analysis of vector controlled L IM by finite element method and experiment, Industry applications conference[ C]. Thirty2Third IA S A nnual Meeting, 1998 : : ( ),,,,,,,,, ; ( ),,,,,,

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