Evaluation of the FSA Hand Force Measurement System
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1 Evaluation of the FSA Hand Force Measurement System Kihyo Jung, Heecheon You, and Ochae Kwon Ergonomic Design Technology Lab Department of Industrial & Management Engineering Pohang University of Science & Technology
2 Agenda Background Objective of the Study Method Results Discussion 2 / 24
3 Force: Risk Factor for UEMSDs Use of excessive hand force at work may cause upperextremity musculoskeletal disorders (NIOSH, 1997). Neck/Shoulder Elbow Hand/ Wrist Body part Risk factor Evidence* CTS Tendinitis Repetition Force Posture Vibration Repetition Force Posture Combination Repetition Force Posture Vibration Combination Repetition Force Posture Combination (Note) +++: strong evidence; ++: evidence, +: insufficient evidence 3 /
4 Force: Design Factor in Product Interface The level of force applied and the distribution of contact force affect the quality of physical user interface. Product Task & environment Physical UI Quality User Task sequence Task type Physical UI Efficiency Comfort Posture/Motion - joint angle - speed - acceleration Body size Joint mobility Floor conditions Objects Access limits Obstacles Fatigue Grip Fit Force - muscular load - contact force distribution Muscle strength 4 / 24
5 Hand Force Measurement Systems Hand Dynamometer FSA (Force Sensitive Application) Force가엄지에크게집중됨 Sensor Strain gauge Force sensitive resistor (FSR) Measurement Product evaluation Performance Composite forces applied on the handle Low applicability Accuracy: error < kgf Stability & repeatability: CV < 1% 5 / 24 Individual contact forces transferred to the surface of the product High applicability Lack of comprehensive understanding
6 Objective of the Study Evaluate the FSA system in terms of stability, repeatability, accuracy, and linearity at the sensor and system levels. Evaluation Level (1) Sensor level (static condition) (2) System level (dynamic condition) Criteria (1) Stability (2) Repeatability (3) Accuracy (4) Linearity 6 / 24
7 Method: Sensor Level Evaluation Sensor performance evaluation using 3 weights (0.5 kg, 1 kg, 2 kg) To keep the contact area same, a 0.24-inch 3 cube (0.6 g) was placed between a weight and the sensor. Weight 0.5 kg 1 kg 2 kg Cube Cube FSR sensor FSR sensor 7 / 24
8 Sensor Level Evaluation Process Setup N = 10 Place a weight Collect measurements Break 0.5 kg, 1 kg, and 2kg Duration: 10 seconds Sampling rate: 10 Hz 30 seconds Change weight Break 120 seconds 8 / 24
9 System Level Evaluation Sensors were attached on the palmar side of the glove. Pulp press (1 sensor) Pulp pinch (2 sensors) Power grip (18 sensors) Compared values from the FSA with those from the NK TM dynamometer (considered as a gold standard). 9 / 24
10 System Level Evaluation Process Synchronize the FSA and NK dynamometer systems Select a grip type The clocks of two computers synchronized by AboutTime TM Press, Pinch, and Grip Collect measurements Break Repetition = 3 exertions Peak force controlled within measurement range: pulp press = 2, pulp pinch = 4; power grip = 25 kgf) 120 seconds Change grip type 10 / 24
11 Evaluation Criteria Criteria Definition Metrics Stability Repeatability Fluctuation of measurements under a constant force Agreement between repeated measurements under the identical condition Coefficient of Variation (CV = SD/mean) Coefficient of Variation (CV) Accuracy Difference between the measurement and true value - Mean difference (MD) - Standard error (SE) Linearity Linear relationship between measurements and true values R W = 0.5 kg fluctuation FSA value (kgf) M easurement Time (sec.) time (100ms) 11 / 24
12 Evaluation Criteria Criteria Definition Metrics Stability Fluctuation of measurements under a constant force Coefficient of Variation (CV = SD/mean) Repeatability Agreement between repeated measurements under the identical condition Coefficient of Variation (CV) Accuracy Difference between the measurement and true value - Mean difference (MD) - Standard error (SE) Linearity Linear relationship between measurements and true values R W = 0.5 kg deviation FSA value (kgf) 0.5 Mean Measurement trial 12 / 24
13 Evaluation Criteria Criteria Definition Metrics Stability Fluctuation of measurements under a constant force Coefficient of Variation (CV = SD/mean) Repeatability Accuracy Linearity Agreement between repeated measurements under the identical condition Difference between the measurement and true value Linear relationship between measurements and true values Coefficient of Variation (CV) - Mean difference (MD) - Standard error (SE) R W = 0.5 kg FSA value (kgf) 0.5 Mean difference (MD) Mean Measurement trial 13 / 24
14 Evaluation Criteria Criteria Definition Metrics Stability Fluctuation of measurements under a constant force Coefficient of Variation (CV = SD/mean) Repeatability Agreement between repeated measurements under the identical condition Coefficient of Variation (CV) Accuracy Difference between the measurement and true value - Mean difference (MD) - Standard error (SE) Linearity Linear relationship between measurements and true values R 2 3 FSA value (kgf) 2 1 Regression analysis Weight (kg) 14 / 24
15 Sensor Level Result: Stability Fair stability: CV = % 3 W = 2 kg CV=1.2% FSA value (kgf) 2 1 W = 1 kg W = 0.5 kg CV=0.9% CV=1.4% Measurement Time time (sec.) (100ms) 15 / 24
16 Sensor Level Result: Repeatability Low repeatability: CV = 11 ~ 19% Repeatability decreases as weight decreases. 3 W = 2 kg CV=11% FSA value (kgf) W = 1 kg W = 0.5 kg CV=14% CV=19% Trial 16 / 24
17 Sensor Level Result: Accuracy Low accuracy: MD = 0.09 ~ 0.52 kgf, SE = 0.12 ~ 0.52 kgf MD and SE increase as weight increases. Accuracy decreases as weight increases. Tendency to produce overrated values. FSA value (kgf) W = 2 kg W = 1 kg W = 0.5 kg MD = 0.52 kgf, SE = 0.52 kgf overrated force MD = 0.14 kgf, SE = 0.18 kgf MD = 0.09 kgf, SE = 0.12 kgf Trial 17 / 24
18 Sensor Level Result: Linearity High linearity: R 2 = FSA value (kgf) 2 1 FSA = 0.77 Weight (R 2 =0.95) Weight (kg) 18 / 24
19 System Level Result: Accuracy Low accuracy: MDs = ~ kgf Negative MD values mean that the FSA system produce underrated forces than NK dynamometer. Propagation of error: SE at pulp press = 0.79, SE at pulp pinch = 1.4, SE at power grip = 8.73 Value (kgf) Power grip NK FSA Measurement Time (sec.) time (100 ms) FSA NK S = 18 SE Propagation of error 4 2S = 1 S = 2 0 Pulp press Pulp pinch Power grip Grip type 19 / 24
20 System Level Result: Linearity High linearity: R 2 = 0.82 ~ 0.99 (p < 0.001) Power grip: R 2 = 0.99 Value (kgf) NK FSA FSA NK Time (sec.) M easurement time (100 ms) 20 / 24
21 Discussion Criteria Sensor level System level Stability Good (CV = 0.9 ~ 1.4%) - Repeatability Satisfactory (CV = 11 ~ 19%) Accuracy Satisfactory (MD = 0.09 ~ 0.52 kgf) Satisfactory (MD = ~ kgf) - Linearity Good (R 2 = 0.95) Good (R 2 = 0.82 ~ 0.99) 21 / 24
22 Discussion There is discrepant experimental result in sensor and system level evaluation Difference calibration and usage condition (flat floor vs. glove worn) Smaller contact area due to sensor interference Care should be placed in data interpretation when several sensors are involved in measurement (e.g., power grip). MD and SE increase as the number of sensors involved in measurement increase. Measurements should be compared and interpreted on a relative basis, not a absolute basis. 22 / 24
23 Follow-up Study Key features of i-forceglove Portable data storage device (8 hours at 10 Hz) 23 FSR sensors for each hand 4 sizes of ergonomic gloves Software for easy analysis & report preparation FSR sensor assembly Glove Portable data storage device Analysis & report generation software 23 / 24
24 Q & A Thank you for your attention 24 / 24
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