2510 PREPREG SYSTEM. Industry Database FAA approved design allowable values (AGATE methodology), results in a low cost one-batch equivalency.
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1 PREPREG SYSTEM The 251 prepreg system is specifically formulated for out-of-autoclave (OOA) processing of aerospace primary structures. This prepreg system has excellent all-around structural properties with a high wet and dry Tg while offering low-energy curing (25-27 F, C). Industry Material Specification Product can be purchased to Aerospace Material Specifications 396, 3914, and Industry Database FAA approved design allowable values (AGATE methodology), results in a low cost one-batch equivalency. High Heat Tolerance High Tg is suitable for structures exposed to elevated service temperatures. Easy Layup Product allows complex part layup with minimal cuts or ridge lines. It maintains a comparable class A finish through post-cure, minimizing sanding and finishing times. Readily Available Product is in stock and ready to ship. Flexible Cure Methods Curing methods include autoclave or oven cure. Product can be cured with or without using a dwell
2 AVAILABLE PRODUCT FORMATS PART NUMBER FIBER FORMAT FIBER TYPE/STYLE FAW (GSM) RC % WEIGHT ROLL WIDTH P77AG-15 (AMS 396) Unidirectional T7G ,36,24,12,6 F6273C-7M (AMS 3914) Plain Weave T7S-12K FGF7781-7I (AMS 3915) Glass Fabric NEAT RESIN PHYSICAL PROPERTIES PROPERTY METHOD UNITS VALUE Density ASTM D595 g/cc Tg (Dry) DMA F ( C) 294 (146) Tg (Wet) DMA F ( C) 267 (131) Gel Time ASTM F (121C) 8-13 K IC ASTM D545 ksi*in.5.72 RESIN VISCOSITY CURVE VISCOSITY (P) TEMPERATURE ( C) LAMINA/LAMINATE MECHANICAL PROPERTIES: P77AG-15 (OVEN CURE) Tensile Strength F 1t ASTM D339 Ksi (MPa) 244 (1682) 315 (2172) 328 (2261) 9 Tensile Strength F 2t ASTM D339 Ksi (MPa) 7.68 (52.9) 6.42 (44.3) 3.76 (25.9) Tensile Modulus E 1t ASTM D339 Msi (GPa) 18.5 (128) 18.2 (125) 17.7 (122) 9 Tensile Modulus E 2t ASTM D339 Msi (GPa) 1.31 (9.3) 1.22 (8.41).92 (6.34) Compressive Strength F 1c SACMA SRM1R-94 Ksi (MPa) 23 (14) 21 (1448) 174 (12) 9 Compressive Strength F 2c SACMA SRM1R-94 Ksi (MPa) 41. (283) 28.8 (199) 16.9 (117) Compressive Modulus E 1c SACMA SRM1R-94 Msi (GPa) 16.5 (114) 16.3 (112) 16.9 (117) 9 Compressive Modulus E 2c SACMA SRM1R-94 Msi (GPa) 2.4 (14.1) 1.23 (8.48) 1.15 (7.93) ASTM D5379 Ksi (MPa) 23.1 (159) 22.4 (154) 13.8 (95.1) ASTM D5379 Msi (GPa).76 (5.22).61 (4.23).45 (3.12) Short Beam Shear Strength SBS ASTM D2344 Ksi (MPa) (86.2) - ASTM D Open Hole Tension Strength (25/5/25) OHT ASTM D5766 Ksi (MPa) (348) 64.1 (442) Open Hole Compression Strength (25/5/25) OHC ASTM D6484 Ksi (MPa) (276) 35.8 (247) Compression After Impact (25/5/25) CAI - Ksi (MPa) (137) - Laminate Density ρ ASTM D792 g/cc ASTM D3171 % 54.4 Cured Ply Thickness CPT - Inches (mm).6 (.152)
3 LAMINA/LAMINATE MECHANICAL PROPERTIES: F6273C-7M (OVEN CURE) Tensile Strength F 1t ASTM D339 Ksi (MPa) 116 (83) 132 (912) 152 (149) 9 Tensile Strength F 2t ASTM D339 Ksi (MPa) 15 (722) 112 (772) 129 (892) Tensile Modulus E 1t ASTM D339 Msi (GPa) 8.29 (57.1) 8.9 (55.8) 8.4 (57.9) 9 Tensile Modulus E 2t ASTM D339 Msi (GPa) 8.17 (56.4) 8.12 (56.) 7.87 (54.2) Compressive Strength F 1c SACMA SRM1R-94 Ksi (MPa) 19 (75) 13 (79) 68.7 (474) 9 Compressive Strength F 2c SACMA SRM1R-94 Ksi (MPa) 18 (742) 11 (698) 69.4 (479) Compressive Modulus E 1c SACMA SRM1R-94 Msi (GPa) 7.94 (54.8) 7.97 (54.9) 7.94 (54.7) 9 Compressive Modulus E 2c SACMA SRM1R-94 Msi (GPa) 7.7 (48.7) 7.74 (53.4) 7.93 (54.7) ASTM D5379 Ksi (MPa) 22.5 (155) 19.2 (133) 1.8 (74.6) ASTM D5379 Msi (GPa).62 (4.3).61 (4.21).46 (3.17) Short Beam Shear Strength SBS ASTM D2344 Ksi (MPa) 8.7 (6) ASTM D Open Hole Tension Strength (25/5/25) OHT ASTM D5766 Ksi (MPa) (34) 57.5 (396) Open Hole Compression Strength (25/5/25) OHC ASTM D6484 Ksi (MPa) (267) 32.9 (227) Compression After Impact (25/5/25) CAI - Ksi (MPa) (185) - Laminate Density ρ ASTM D792 g/cc 1.52 ASTM D3171 % 49.6 Cured Ply Thickness CPT - Inches (mm).86 (.218)
4 LAMINA/LAMINATE MECHANICAL PROPERTIES: FGF7781-7I (OVEN CURE) Tensile Strength F 1t ASTM D339 Ksi (MPa) 81.1 (559) 64.1 (442) 49.3 (34) 9 Tensile Strength F 2t ASTM D339 Ksi (MPa) 62.8 (433) 5.4 (347) 42.4 (292) Tensile Modulus E 1t ASTM D339 Msi (GPa) (25.5) (23.6) (21.7) 9 Tensile Modulus E 2t ASTM D339 Msi (GPa) 3.52 (24.2) 3.3 (22.7) 2.93 (2.2) Compressive Strength F 1c SACMA SRM1R-94 Ksi (MPa) 88.4 (69) 76.2 (526) 5.9 (351) 9 Compressive Strength F 2c SACMA SRM1R-94 Ksi (MPa) 78.8 (543) 65.4 (451) 43.1 (297) Compressive Modulus E 1c SACMA SRM1R-94 Msi (GPa) 3.87 (26.7) 3.82 (26.4) 3.52 (24.3) 9 Compressive Modulus E 2c SACMA SRM1R-94 Msi (GPa) 3.69 (25.4) 3.61 (24.9) 3.37 (23.2) ASTM D5379 Ksi (MPa) 23.7 (164) 18.4 (127) 11.6 (8.3) ASTM D5379 Msi (GPa).72 (4.96).63 (4.37).46 (3.15) Short Beam Shear Strength SBS ASTM D2344 Ksi (MPa) (6) - ASTM D Open Hole Tension Strength (25/5/25) OHT ASTM D5766 Ksi (MPa) (171) 2.7 (143) Open Hole Compression Strength (25/5/25) OHC ASTM D6484 Ksi (MPa) (25) 27.9 (192) Laminate Density ρ ASTM D792 g/cc 1.85 ASTM D3171 % 44.9 Cured Ply Thickness CPT - Inches (mm).14 (.264)
5 BAGGING PROCEDURE RECOMMENDED OVEN CURE CYCLE (27 F) STORAGE LIFE Out Life* F Freezer Life 24 <1 F TEMPERATURE ( F) Temperature ( F) Vacuum (Hg) TIME (MINUTES) VACUUM (Hg) *Tack and drape is optimum at 72F and 65% RH Cure temp: 27 F Cure time: 12 minutes Ramp Rate: 3 F/minutes CURE CYCLE OVEN (THIN LAMINATE) Vacuum: 22 in Hg (minutes) 1. De-bulk every four plies, or as needed, when laying up material. 2. Apply a minimum 22 Hg (74.5 kpa) vacuum. Higher vacuum levels will yield better results. 3. Leak check the vacuum before beginning the cure cycle. The leak rate shall be less than 2. inches of Hg (7 kpa) over 5 minutes. 4. For optimum results, keep the part under vacuum for 16+ hours before the oven cure. This promotes the extraction of trapped air and gases, producing a lower void content. 5. Ramp to 27 ± 1 F at 1-5 F/min (132 ± 5 C at C/min) and hold for 12 minutes. 6. Cool temperature down to 13 F at max rate of 5 F/min (54 C at 2.8 C/min). CURE CYCLE OVEN (THICK LAMINATE) 1. De-bulk every four plies, or as needed, when laying up material. 2. Apply a minimum 22 Hg (74.5 kpa) vacuum. Higher vacuum levels will yield better results. 3. Leak check the vacuum before beginning the cure cycle. The leak rate shall be less than 2. inches of Hg (7 kpa) over 5 minutes. 4. For optimum results, keep the part under vacuum for 16+ hours before the oven cure. This promotes the extraction of trapped air and gases, producing a lower void content. 5. Ramp to 2 ± 1 F at 1-5 F/min (88 ± 5 C at C/min) and hold for 9 minutes. 6. Ramp to 27 ± 1 F at 1-5 F/min (132 ± 5 C at C/min) and hold for 12 minutes. 7. Cool temperature down to 13 F at max rate of 5 F/min (54 C at 2.8 C/min). RECOMMENDED THICK LAMINATE CURE CYCLE TEMPERATURE ( F) Cure temp: 27 F Cure time: 12 minutes Ramp Rate: 3 F/minutes Vacuum: 22 in Hg (minutes) Temperature ( F) Vacuum (Hg) TIME (MINUTES) VACUUM (Hg)
2510 PREPREG SYSTEM. Industry Database FAA approved design allowable values (AGATE methodology), results in a low cost one-batch equivalency.
PREPREG SYSTEM The 251 prepreg system is specifically formulated for out-of-autoclave (OOA) processing of aerospace primary structures. This prepreg system has excellent all-around structural properties
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3900 PREPREG SYSTEM. Mechanically Stable Mechanical working life of product is over 40 days, allowing for lay-up of large parts.
PREPREG SYSTEM 3900-series prepregs are highly-toughened 350 F (177 C) cure systems. It is available in a variety of configurations, including unidirectional tape for manual or automated tape laying applications,
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396 PREPREG SYSTEM Toray s nextgeneration #396 prepreg system demonstrates the next leap in performance of aerospace materials. Complementary pairing of the #396 resin system with stateoftheart T11G carbon
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