NCFP. Nickel Cadmium Fibre Plate Batteries. Dimensional and Electrical Data

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Randell Merritt
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1 NCFP Nickel Cadmium Fibre Plate Batteries Dimensional and Electrical Data

2 Nickel Cadmium Fibre Electrode Batteries Nickel Cadmium Fibre electrode batteries may be seen as 3rd generation (1 s) technology. Pocket plate is 1st generation (11) and Sintered Plate is 2nd generation (1 s). The Fibre Electrode Technology has been provided by DAUG, Germany (research venture of Mercedes Benz & Volkswagen). EU HBL s NCFP Batteries are available both as Single cells of 1.2 V and as Blocks (of individual cells thermally welded together) of multiple voltages & capacities. Intertek IEC Construction Terminal Arrangement Nickel-plated terminal posts provide good electrical conductivity Flame arresting flip-open vent cap Prevents explosion and electrolyte contamination Splash guard Prevents electrolyte splashing and possible short-circuit caused by external objects accidentally falling into the cell Plates Made of Nickel plated fibre matrix hold the active material, which provides good conductivity and ensures excellent electrical performance Translucent polypropylene cell containers Make the cell mechanically sturdy and facilitates visual electrolyte level checks for ease in maintenance Separator Micro-porous sintered PVC separator ensures insulation between the plates without hampering electrolyte flow

Product Range HBL s NCFP Batteries are available as Single Cells and as Blocks in four types designated KFX, KFH, KFM & KFL based on performance characteristics.

KFH range uses Thin plates (thicker than X type) to provide high discharge currents for short durations. KFM range uses ptimized plate thickness ideal for medium discharge currents and durations.

3 Product Range HBL s NCFP Batteries are available as Single Cells and as Blocks in four types designated KFX, KFH, KFM & KFL based on performance characteristics. The wide capacity range in each type permit selection of an optimum battery for any application. KFX range uses Very thin plates to provide extremely high discharge currents for short durations. KFH range uses Thin plates (thicker than X type) to provide high discharge currents for short durations. KFM range uses ptimized plate thickness ideal for medium discharge currents and durations. KFL range uses Thick plates to provide low currents for long durations. utstanding Advantages of HBL s batteries are: Excellent Cycle life. High energy density. Long storage life. Wide operating temperature range. No change of electrolyte for life time. Minimal maintenance. High resistance to electrical and mechanical abuse. Quick charging. Built in Performance The Nickel Cadmium Fibre Electrode employed in the NCFP batteries allows % of the Electrode Volume available for the active material. The three dimensional fibre structure provides a very high conducting density and ensures that the active material is accessed during current collection, thereby giving an excellent electrical performance. The benefits of the above are seen in low internal resistance, high rates of discharge, and improved recharge capability. The NCFP battery electrode technology uses active material free from Graphite and iron. Absence of graphite prevents internal carbonate formation and absence of iron reduces maintenance. The elastic nature of NCFP electrode enables it to absorb greater shock and vibration stresses. This includes volume changes during charge and discharge cycles, hence the battery can give more than 00 cycles. The NCFP is considerably lighter in weight hence has a high energy density. Pure Active Material Nickel Fibre Matrix T h e s e c e l l s a r e a v a i l a b l e i n c o n t a i n e r s of polypropylene. The polypropylene container can withstand mechanical stresses, shocks and vibrations. It performs in temperature extremes without losing strength, insulates well, resists corrosion. Furthermore, the translucent nature of polypropylene allows visual check of electrolyte level for ease of maintenance. The cells are also available in Structural Foam molded, Stainless Steel containers for special requirements. Broad Channels for Electrolyte Magnified View of Fibre Matrix The above design features make these batteries rugged and highly reliable. 1

4 Governing Standards HBL s NCFP batteries conform to relevant international standards such as IEC, DIN, BS, KS, etc. The Batteries are tested and certified by Canadian Standards Association for IEC standards. Battery Characteristics Nickel Cadmium Fibre Plate Batteries are the most reliable and rugged batteries available today. The batteries do not suffer from sudden death failure. They can withstand to a great extent any type of abuse like overcharge, deep discharge, even accidental reverse charge and can be stored in any state of charge Charging These batteries can be charged by all normal methods (like taper, constant current, constant voltage, float or trickle charging. A Dual mode charger which will recharge a discharged battery in Boost mode (higher voltage and current) and then bring it to Float mode (lower voltage) to keep it in fully charged condition is ideal to get the best performance. Recommended Charging Parameters Current limit - max. 0.2C A Float voltage to 1.2 V/Cell Boost voltage - 1. to 1. V/Cell for L type - 1. to 1. V/Cell for M type to V/Cell for H type to 1. V/Cell for X type However, if single mode charger is already available, like in old systems or in locomotives, the battery can be operated with constant voltage charging. Adequate Recharging time is required in this case. Recommended Charging voltage setting: 1. to 1.0V / Cell. Discharge Performance The rated capacity of a Nickel Cadmium battery is defined as the Ampere Hours available at hour rate of discharge 0 to an end voltage of 1.00V/Cell at C after charging at constant current of 0.2C rate for hours. The nominal voltage of a single cell is 1.2 volts. The discharge performance depends on the battery type. For example, a H type cell at 1 minutes discharge can deliver about twice the discharge current compared to an L type cell of equal rated capacity. Always use the discharge performance tables to find the proper X, H, M and L type alternatives for a specific application. The tabulated discharge performance data are valid for cells fully charged. If the actual conditions differ from standard, the expected performance will be different. ur application engineering department will provide the details and further help you in selecting the optimum battery type for your requirement. In accordance with its policy of continuous improvement the company reserves the right to change specifications and designs without notice. Illustrations,data, dimensions and weights given in this brochure are for guidance only. 2

5 S i n g l e C e l l s Capacities and Dimensions KFL-range Cell type KFL P KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL 0P KFL 2P KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P Container size reference S1 S3 S3 S S S S S S S S S S S S S S S S S Capacity at hour rate Height Width Length Cell dimension in mm Cell connection bolt(s) size Approximate weight of the cell (Kg) M 1.1 M 1. M 1. M 3.1 M 3.2 M.2 M. M.1 M. 2 X M 2 X M..1 2 X M.2 2 X M. 2 X M. 2 X M. 2 X M. 2 X M.0 2 X M.2 2 X M.3 2 X M. 2 X M.0 2 X M.2 2 X M.3 2 X M. 2 X M. 2 X M. 2 X M. Approximate electrolyte volume between the level marks (L) KFM-range Cell type KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P Container size reference S1 S1 S2 S3 S S S S S S S S S S S S S S S S S S S S Capacity at hour rate Cell dimension in mm Height Width Length Cell connection bolt(s) size M M M M M M M M M M M Approximate weight of the cell (Kg) Approximate electrolyte volume between the level marks (L)

6 S i n g l e C e l l s Capacities and Dimensions KFH-range Cell type KFH P KFH P KFH P KFH P KFH 3P KFH P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P Container size reference S1 S1 S2 S3 S S S S S S S S S S S S S S S S Capacity at hour rate Cell dimension in mm Height Width Length Cell connection bolt(s) size M M M M M M M M M M M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M 2 X M Approximate weight of the cell (Kg) Approximate electrolyte volume between the level marks (L) KFX-range Cell type Container size reference Capacity at hour rate Cell dimension in mm Height Width Length Cell connection bolt(s) size Approximate weight of the cell (Kg) Approximate electrolyte volume between the level marks (L) KFX P S2 1 M KFX P S3 M KFX 2 P S 2 M KFX P S 3 M KFX P S 3 M. 0.0 KFX P* B M. 1. KFX P* B M.2 1. KFX P* B M.3 1. KFX P S KFX 1 P S *Two Cell Block (2.V)

7 S i n g l e C e l l s KFL-range Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.1V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour hour hour KFL P KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL 0P KFL 2P KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour hour hour KFL P KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL 0P KFL 2P KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P

8 KFL-range S i n g l e C e l l s Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.0V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour hour hour KFL P KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL 0P KFL 2P KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.00V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour hour hour KFL P KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL 0P KFL 2P KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P

9 KFM-range S i n g l e C e l l s Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.1 V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P

10 KFM-range S i n g l e C e l l s Discharge currents in Amperes at ± C for a fully charged cell to ECV 1. V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P

11 KFM-range S i n g l e C e l l s Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.0 V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P

12 KFM-range S i n g l e C e l l s Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.00 V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P

13 KFH-range Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.1 V/cell Cell type Capacity S i n g l e C e l l s Ah sec sec min min min min min min min hour hour hour KFH P KFH P KFH P KFH P KFH 3P KFH P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P Discharge currents in Amperes at ± C for a fully charged cell to ECV 1. V/cell Cell type Capacity Ah sec sec min min min min min min min hour hour hour KFH P KFH P KFH P KFH P KFH 3P KFH P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P

14 S i n g l e C e l l s KFH-range Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.0V/cell Cell type Capacity Ah sec sec min min min min min min min hour hour hour KFH P KFH P KFH P KFH P KFH 3P KFH P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.00V/cell Cell type Capacity Ah sec sec min min min min min min min hour hour hour KFH P KFH P KFH P KFH P KFH 3P KFH P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P

15 KFH-range Discharge currents in Amperes at ± C for a fully charged cell to ECV 0.V/cell Ah S i n g l e C e l l s Cell type Capacity 1 sec sec min min min min min KFH P KFH P KFH P KFH P KFH 3P KFH P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P Discharge currents in Amperes at ± C for a fully charged cell to ECV 0.V/cell Cell type Capacity Ah 1 sec sec min min min min min KFH P KFH P KFH P KFH P KFH 3P KFH P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P

16 S i n g l e C e l l s KFX-range Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.1V/cell Cell type Capacity 1 1 Ah sec sec sec sec Min min min KFX P KFX P KFX 2 P KFX P KFX P KFX P KFX P KFX P KFX P KFX 1 P Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.V/cell Cell type Capacity Ah 1 sec sec 1 sec sec Min min min KFX P KFX P KFX 2 P KFX P KFX P KFX P KFX P KFX P KFX P KFX 1 P Discharge currents in Amperes at ± C for a fully charged cell to ECV 1.00V/cell Cell type Capacity Ah 1 sec sec 1 sec sec Min min min KFX P KFX P KFX 2 P KFX P KFX P KFX P KFX P KFX P KFX P KFX 1 P

17 S i n g l e C e l l s KFX-range Discharge currents in Amperes at ± C for a fully charged cell to ECV 0.V/cell Cell type Capacity 1 1 Ah sec sec sec sec Min min min KFX P 3 KFX P KFX 2 P KFX P KFX P 2 KFX P KFX P 3 1 KFX P 0 03 KFX P KFX 1 P Discharge currents in Amperes at ± C for a fully charged cell to ECV 0.V/cell Cell type Capacity 1 1 Ah sec sec sec sec Min min min KFX P KFX P 0 0 KFX 2 P KFX P KFX P KFX P 0 1 KFX P KFX P KFX P KFX 1 P

18 S i n g l e C e l l s Battery Rack Dimensions For safe and reliable operation, batteries should be mounted on suitable battery racks. HBL battery racks are made of alkali-resistant, powder coated steel sections. Battery racks are available in multi-step one tier or multi-step two tier configuration. Standard battery racks are supplied in knocked-down condition and can be easily assembled at site. Container size reference 1STEP 2STEP 1Tier 3STEP STEP 1STEP 2STEP 2Tier 3STEP STEP 1&2 3 W H W H W H W H W H W H W H W H Single Cells (Normal arrangement) Note : Height is including cells Evaluation of length Length of rack = (X + 1) x No. f cells in a row for (S1-S) = (X + 2) x No. f cells in a row for (S-) Where, X = Length of Cell ( i.e for S1- ) (All dimensions in mm) The value of length should be rounded off to nearest to 0 and mm should be added. SINGLE TIER RACKS 2STEP 1TIER RACK SINGLE TIER RACKS 3STEP 1TIER RACK SINGLE TIER RACKS STEP 1TIER RACK

19 S i n g l e C e l l s TW TIER RACKS 1STEP 2TIER RACK TW TIER RACKS 2STEP 2TIER RACK TW TIER RACKS 3STEP 2TIER RACK TW TIER RACKS STEP 2TIER RACK

20 B l o c k C e l l s Capacities and Dimensions KFL-range Cell type Container size reference Capacity at hour rate Cell dimension in mm Height Width Length Cell connection bolt(s) size Approximate weight of the cell (Kg) Approximate electrolyte volume between the level marks (L) 1.2V 2.V 3.V 1.2V 2.V 3.V 1.2V 2.V 3.V KFL P B M. 0.3 KFL P B M. 0. KFL0 P B M. 0. KFL P B M.1 0. KFL P B M.2 0. KFL P B M. 1.1 KFLP B M KFL P B M. 1.1 KFL 1P B M. 1.1 KFL P B M. 1.1 KFL P B M. 1.1 KFL P B M KFL 1P B M KFL 0P B M KFL 2P B M KFL 2P B M KFL 2P B M KFL 3P B X M KFL P B X M KFL 3 P B X M KFL P B X M KFL 0P B X M KFL P B X M KFL 00P B X M KFL P B X M KFL P B X M KFL 0 P B X M KFL P B X M KFL P B X M KFL P B X M KFL P B X M KFL P B X M. 2. KFL 0P B X M. 2. KFL P B X M. 2. KFL 0P B X M.1 2. KFL P B X M.2 2. KFL P B X M.3 2. KFL P B X M KFL P B X M KFL P B X M KFL P B X M KFL P B1-0 1 X M KFL P B1-0 1 X M KFL P B1-0 1 X M KFL 1P B X M KFL P B1-0 1 X M KFL P B1-0 1 X M KFL 3P B X M KFL P B1-0 1 X M KFL 0P B X M 1..0 KFL 1P B X M 1..0 KFL P B1-0 1 X M 1..0

21 B l o c k C e l l s Capacities and Dimensions KFM-range Cell type Container size reference Capacity at hour rate Cell dimension in mm Height Width Length Cell connection bolt(s) size Approximate weight of the cell (Kg) Approximate electrolyte volume between the level marks (L) 1.2V 2.V 3.V 1.2V 2.V 3.V 1.2V 2.V 3.V KFM P B M. 0.3 KFM P B M. 0.3 KFM 3P B M. 0. KFM P B M.1 0. KFM P B M. 0. KFM P B M. 0. KFM P B M KFM P B M KFM 1P B M KFM P B M KFM 1P B M KFM 1P B M KFM 1P B M KFM P B M KFM 12P B M KFM 0P B M KFM 2P B M KFM 2P B M KFM P B M KFM 0P B KFM 31P B KFM 3P B KFM P B KFM P B KFM 0P B KFM P B KFM P B KFM P B KFM P B KFM 0P B KFM 00P B KFM 2P B KFM P B KFM 1P B KFM P B x M. 2.. KFM P B x M. 2.. KFM P B x M KFM P B x M KFM 3P B x M KFM P B1-0 1 x M KFM P B1-0 1 x M KFM P B1-0 1 x M KFM P B1-0 1 x M KFM P B1-0 1 x M KFM 1P B x M..0 KFM 1P B x M..0 1

22 Bl l o c k C el l l s Capacities and Dimensions KFH-range Cell type Container size reference Capacity at hour rate Cell dimension in mm Height Width Length Cell connection bolt(s) size Approximate weight of the cell (Kg) Approximate electrolyte volume between the level marks (L) 1.2V 2.V 3.V 1.2V 2.V 3.V 1.2V 2.V 3.V KFH P B M KFH 3P B M. 0. KFH P B M. 0. KFH P B M. 1.1 KFH P B M. 1.1 KFH P B M KFH P B M KFH 0P B M.0 1. KFH 1P B M KFH P B M KFH P B M KFH 1P B M KFH 1P B M KFH 1P B M KFH 0P B M KFH 2P B M KFH P B M KFH P B X M KFH 2P B X M KFH 2P B X M KFH P B X M KFH 0P B X M KFH 3P B X M KFH P B X M KFH 3P B X M KFH 3P B X M KFH 1P B X M KFH 0P B X M.2 1. KFH P B X M.3 1. KFH P B X M KFH P B X M.3 2. KFH 2P B X M. 2. KFH 0P B X M. 2. KFH P B X M. 2. KFH P B X M. 2. KFH P B X M.3 2. KFH P B1-0 1 X M. 3.2 KFH P B1-0 1 X M. 3.2 KFH P B1-0 1 X M. 3.2 KFH P B1-0 1 X M KFH P B1-0 1 X M KFH 0P B X M KFH P B1-0 1 X M KFH P B1-0 1 X M..0

23 KFL-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.1V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour hour hour KFL P 2 2. KFL P KFL 0P KFL P KFL P 0 1. KFL P KFL P KFL P KFL 1P KFL P 3 1. KFL P KFL P KFL 1P KFL 0P KFL 2P KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL 0P 0 1. KFL P KFL 0P KFL P KFL P KFL P 2 3. KFL P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL P KFL P KFL 3P KFL P KFL 0P KFL 1P KFL P

24 KFL-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour hour hour KFL P KFL P KFL 0P 0 2 KFL P KFL P 0 KFL P KFL P KFL P KFL 1P KFL P 2 1 KFL P KFL P 1 1. KFL 1P KFL 0P KFL 2P 2 3 KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P KFL P KFL P KFL P 2 0 KFL P KFL P KFL 0P KFL P KFL 0P KFL P KFL P KFL P 1 2 KFL P KFL P KFL P KFL P 0 1 KFL P KFL P KFL 1P KFL P KFL P KFL 3P KFL P KFL 0P KFL 1P KFL P 1 1

25 B l o c k C e l l s KFL-range Discharge currents in Amperes at + C for a fully charged cell to ECV 1.0V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour hour hour KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL P KFL P KFL 1P KFL 1P KFL 0P KFL 2P KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL 0P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL P KFL P KFL 3P KFL P KFL 0P KFL 1P KFL P

26 KFL-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.00V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour hour hour KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL P KFL P KFL P KFL 1P KFL 0P KFL 2P KFL 2P KFL 2P KFL 3P KFL P KFL 3P KFL P KFL 0P KFL P KFL 00P KFL P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL 0P KFL P KFL 0P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL P KFL 1P KFL P KFL P KFL 3P KFL P KFL 0P KFL 1P KFL P

27 KFM-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.1V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P KFM P KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM 1P

28 KFM-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P KFM P KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM 1P

29 KFM-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.0V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P KFM P KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM 1P

30 KFM-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.00V/cell Cell type Capacity min min min 1 hour 2 hour 3 hour hour KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM P KFM 1P KFM 1P KFM 1P KFM P KFM 12P KFM 0P KFM 2P KFM 2P KFM P KFM 0P KFM 31P KFM 3P KFM P KFM P KFM 0P KFM P KFM P KFM P KFM P KFM 0P KFM 00P KFM 2P KFM P KFM 1P KFM P KFM P KFM P KFM P KFM 3P KFM P KFM P KFM P KFM P KFM P KFM 1P KFM 1P

31 KFH-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.1V/cell Cell type Capacity sec sec 1 min min min min min min min 2 hour 3 hour hour KFH P KFH 3P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P KFH 3P KFH P KFH 3P KFH 3P KFH 1P KFH 0P KFH P KFH P KFH P KFH 2P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH P KFH P

32 KFH-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.V/cell Cell type Capacity sec sec 1 min min min min min min min 2 hour 3 hour hour KFH P KFH 3P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P KFH 3P KFH P KFH 3P KFH 3P KFH 1P KFH 0P KFH P KFH P KFH P KFH 2P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH P KFH P

33 KFH-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.0V/cell Cell type Capacity sec sec 1 min min min min min min min 2 hour 3 hour hour KFH P KFH 3P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P KFH 3P KFH P KFH 3P KFH 3P KFH 1P KFH 0P KFH P KFH P KFH P KFH 2P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH P KFH P

34 KFH-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 1.00V/cell Cell type Capacity sec sec 1 min min min min min min min 2 hour 3 hour hour KFH P KFH 3P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P KFH 3P KFH P KFH 3P KFH 3P KFH 1P KFH 0P KFH P KFH P KFH P KFH 2P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH P KFH P

35 KFH-range B l o c k C e l l s Discharge currents in Amperes at + C for a fully charged cell to ECV 0.V/cell Cell type Capacity sec sec 1 min min min min min KFH P KFH 3P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P KFH 3P KFH P KFH 3P KFH 3P KFH 1P KFH 0P KFH P KFH P KFH P KFH 2P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH P KFH P

36 B l o c k C e l l s KFH-range Discharge currents in Amperes at + C for a fully charged cell to ECV 0.V/cell Cell type Capacity sec sec 1 min min min min min KFH P KFH 3P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH 1P KFH P KFH P KFH 1P KFH 1P KFH 1P KFH 0P KFH 2P KFH P KFH P KFH 2P KFH 2P KFH P KFH 0P KFH 3P KFH P KFH 3P KFH 3P KFH 1P KFH 0P KFH P KFH P KFH P KFH 2P KFH 0P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH P KFH 0P KFH P KFH P

37 B l o c k C e l l s BATTERY RACK DIMENSINS For safe and reliable operation, batteries should be mounted on suitable battery racks. HBL battery racks are made of alkali-resistant, powder coated steel sections. Battery racks are available in multi-step one tier or multi-step two tier configuration. Standard battery racks are supplied in knocked-down condition and can be easily assembled at site. Evaluation of length : length of rack = (x + ) x no. of block cells in a row ( for all block cells ) Where x = length of cell or block cell for row-wise mounting ( i.e. For B-1, B-1, B31-1, B-1, B1-1, B2-1) = width of cell or block cell for cross-wise mounting ( i.e. For B31//1/2-2/3/// ) The value of length should be rounded-off to nearest to 0 mm and mm should be added. Container size reference B-1/B-1 B31-1/B-1 B1-1/B2-1 B31-2 B31-3 B31- B31- B31- B-2 B-3 B- B- B- B1-2 B1-3 B1- B1- B1-1STEP W 2STEP 1Tier 3STEP STEP 1STEP 2STEP 2Tier 3STEP STEP H W H W H W H W H W H W H W H B2-2 B2-3 B2- B2- B (All dimensions in mm) SINGLE TIER RACKS 2STEP 1TIER RACK SINGLE TIER RACKS 3STEP 1TIER RACK SINGLE TIER RACKS STEP 1TIER RACK 3

38 B l o c k C e l l s TW TIER RACKS 1STEP 2TIER RACK TW TIER RACKS 2STEP 2TIER RACK TW TIER RACKS 3STEP 2TIER RACK TW TIER RACKS STEP 2TIER RACK

39 Typical Discharge curves for KFX - type Cell at Different Rates and +º C 1. Typical Discharge curves for KFH - type Cell at Different Rates and +º C Cell Voltage (V) C.0 C 1.0 C 0. C 0.2 C 0.1 C Cell Voltage (V) C 2.0C 1.0C 0,C 0,2C 0,1C Capacity (%) Capacity (%) 1. Typical Discharge curves for KFL - type Cell at Different Rates and +º C 1. Typical Discharge curves for KFM - type Cell at Different Rates and +º C Cell Voltage (V) C 0. C 0.2 C 0.1 C Cell Voltage (V) C 2.0 C 1. C 0. C 1.0 C 0.2 C Capacity (%) Capacity (%) Discharge curves for KFX - type Cell at different rates and +º C Performance of NCFP cells at different temperatures a t 0. 2 C r a t e 1 Cell Voltage (V) C Rate C Rate Capacity (%) Capacity (%) Temperature (ºC) Typical charge Characterstic f NCFP cells at 0 Different Constant Voltages at + C ( Current limlit 0.2 C ) 2 Typical chargecurves for NCFP cells at constant current at 0.2C rate and different temperature 1 1. CAPACITY (%) V/ CELL V/ CELL V/ CELL Cell Voltage (V) C 0 C 0 0 C TIME ( HURS) Capacity (%)

40 HBL Power Systems Limited -2-1, Road No., Banjara Hills, Hyderabad , TG, INDIA. contact@hbl.in, website : nicadbatteries@hbl.in Corp. Comms/NCFP Brochure/Jan

NCFP. Nickel Cadmium Fibre Plate Batteries. Dimensional and Electrical Data

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