R 1 0 0 C o n t r o l l e d D o o r C l o s e r BO DY HOLES FOR ALLEN KEY LINK ROD A DJUSTER WITH DUST CAP Samuel Heath closing speed power latching action LOCKING SCREW PO WER LATCHING ACTIO N A DJUSTER U L C US LINK ROD patents applied for LISTED 85R6 HOLES FOR ALLEN KEY D O OR PLATE FRA ME PLATE I M P O RTA NT N O TICE - F OR FIRE D O OR INSTA LL ATI O NS REFER T O ITE M 1 IN FITTIN G INSTRUCTI O NS CE marked and adjustable to conform to po w er size 3 of Controlled Door Closing Device. BS EN1154: 1997 (Test door 60kg/132lbs). UL A pproved to UL 10B, UL 10C and UL 228. A D A Compliant. A NSI 156.4 Reg. 1 Hour Fire Test BS EN1634-1: 2000. A djustable speed control. A djustable po w er latching action. 1 1 /2 pairs of hinges should be used in conjunction with this closer on all doors. Suitable for doors opening to a maximum of 105º. A door stop should be fitted. M aximum door w eight 80kg/180lbs, width 950mm / 38. Suitable for latched and unlatched doors. Should N OT be used with rising butt hinges, concealed mortice hinges. PLE A SE RE A D FITTIN G INSTRUCTIO NS TH O RO U G HLY BEF O RE INSTA LL ATIO N.
action patents applied for 2 Holes 28mm Ø x see Step 4 4 Holes 26mm Ø x Centre Line 4 Holes 28mm Ø x 30mm Deep 2 Holes 28mm Ø x see Step 3 f o r T h e T hir d G e n e r a tio n C o n c e a l e d D o o r C lo s e r PARTS LIST Fixing plates power latching Samuel Heath closing speed *This template i s for r ight hand hung doors (when v i ewing c losing face). For l e f t hand hung doors turn upside down. (A) (B) (C) Closer must be fitted within 300mm o f h i ng e C U L US 185mm Deep D o o r S i d e f o r Doo r P l a t e & C l o s e r B o d y T e m p l a t e F r a m e S i d e F r a m e P l a t e Door Closer - x 1 Template - x 1 Allen Keys - x 2 (D) (E) (F) Scre ws - x 12 Extractor Bolt - x 1 Allen Key for A djuster Scre w (Locking) x 1 C HEC K ALL C O M PO NENT PA RTS A G A INST PA RTS LIST. TOOLS REQUIRED Scre w driver (Plain Slotted) Scre w driver (Phillips) Wood Chisel 25mm x 185mm/1 x 7 Solid Centre A uger Bit or Spade Bits 26mm Ø and 28mm Ø 11/ 16 Ø and 11/ 8 Ø Brada wl Po w er Drill Tape M easure Pencil A djustable Spanner Ruler The use of a dedicated morticing tool is highly recommended for multiple installations. O rd e r c o d e R98. X X w h ic h incl u d es e v e ry t h i n g y o u n e e d. Ey e Pro t e c t o rs, E a r D e f e n d e rs a n d a Face M ask a re re c o m m e n d e d d u ri n g i nst a ll a t i o n o f Pe r k o-po w e rm a t ic.
1IMPORTANT NOTICE CLOSERS FITTED TO A FIRE. Perko Po w ermatic, conforms to Po w er Size 3 of Controlled Door Closing Device Standard BS EN1154:1997 w hen the po w er latching action is set to maximum. Turn adjuster scre w fully to positive (+) as explained in 9. Closer must be fitted no more than 750mm/30 from floor and within 300mm/12 of a hinge. Closer and plates should be bedded in Alfacryl FR Intumescent Acrylic M astic availa ble from Samuel Heath. Fig. 1 300mm / 12 MAX 2 TEMPLATE POSITIONING Ensure door is plumb, hinges are free, and that timber is sound. Take template provided and fold along center line. O pen door to 90º. Secure template to door edge and frame edge within 300mm/12 of a hinge ensuring the center line is central in line with the pivot point of the hinge. Dra w a vertical line at the center point of the door edge on the template. N B T h is li n e m ust n o t e xc e e d 35 m m/1 3 /8 f ro m t e m p l a t e ce n t re li n e. Se e Fi g. 2 Repeat this vertical line onto the frame side at the same distance from centre line. A t each point on the template w here the vertical lines cross the horizontal dotted lines mark through the template using a brada wl into the door edge and frame edge to est a blish drilling points. Remove template RETAIN FOR REFERENCE. Note: Door can no w be removed from frame to assist drilling if preferred.
To achieve a maximum opening angle of 105º the centre of the closer must be no more than 35mm/1 3 /8 from the pivot point of the hinge. Fig. 2 35mm 1 3 /8 MAX 35mm 1 3 /8 MAX IMPORTANT To ensure the 35mm/1 3 /8 distance is not exceeded the closer and fixing plate can both be offset in the door leaf and jamb (closer to the hinge pivot point) by up to a maximum of 6mm/ 1 /4 as illustrated belo w. 300mm / 12 MAX / /
3 PREPARATION FOR PLATE 4 PREPARATION FOR BODY & PLATE DRILL TO 30mm/1 5/16 DEEP N B To e nsu re c o rrect o p e r a t i o n o f cl ose r t h e re m ust b e a 3 m m/ 1 /8 g a p b e t w e e n t h e t w o f ixi n g p l a t es w h e n t h e d o o r is i n t h e cl ose d p osi t i o n. T h ese i nst ru c t i o ns a re b ase d o n t h e g a p b e t w e e n d o o r a n d f r a m e b e i n g 3 m m + - 1.0 m m. Drill 4 x 28mm/1 1 /8 Ø holes x30mm/1 5 /16 deep to accept frame plate assembly as indicated on template. Drill 2 x 28mm/1 1 /8 Ø holes x5mm deep to accept frame plate ends. Remove excess timber bet w een drilled holes to accommodate frame plate. Drill 4 x 26mm/1 1 /16 Ø x 185mm/7 5 /16 deep holes to accept closer body as indicated on the template. Drill 2 x 28mm/1 1 /8 Ø holes x5mm to accept door plate ends. Remove excess timber bet w een drilled holes to accept the closer body and door plate.
5 INSTALLING CLOSER 6 D + PERKO C + POWERMATIC PATENTS APPLIED FOR PATENTS APPLIED FOR E E D Insert closer body into door. Insert extractor bolt (E) into position and rotate clock wise until holes in link rods appear. Generally for thicker doors expose both holes on each rod. Insert the allen keys (C) through both top and bottom link rod holes. B o t h a ll e n k e ys m ust b e c o rre c t ly l o c a t e d. Re move extractor bolt. Secure door plate to door with six scre ws (D). IMPORTA NT With composite doors and door linings it is essential to drill pilot holes Ø 3 /32 (2.5mm) to suit fixing scre ws.
7 8 ADJUSTMENT - POWER POWER + LATCHING ACTION - + + LATCHING ACTION - + POWERMATIC POWERMATIC PATENTS APPLIED FOR PATENTS APPLIED FOR With the closer secure and no w held open by allen keys, if necessary firmly push both link rods across door plate and offer frame plate into frame void. Secure with six scre ws (D). O pen door slightly and remove allen keys. Installation is no w complete. Remove dust cap. Use one of the allen keys (C) to adjust closing speed. Positive (+) increases door speed. Negative (-) reduces door speed, as indicated on door plate.
9 ADJUSTMENT - POWER LATCHING ACTION The Perkopo w er is protected by the following Patents and Applications. C A N A D A 2365822 2436363 H O N G K O N G 1038953 J A PA N 2000-602490 SIN G A P O RE 82862 TAIW A N 156554 US A 6625847 2004/0111831 U K GB25447175 GB2415014 EP1605126 PERKO A USTRI A F BELGIU M D E N M A RK FR A N CE The po w er latching action can be adjusted using a plain flat ended scre w driver. Loosen locking scre w using allen key (F) to allo w the adjuster scre w to turn. Positive (+) increases the angle at w hich latching action engages. Negative (-) decreases angle at w hich the latching action engages. Re-tighten locking scre w w hen correct po w er latching action achieve d. G ER M A N Y IREL A N D ITA LY LU XE M B O URG NETHERLA N DS S PA IN S W E D E N SWITZERLA N D LIEC H TE NSTEIN EP1605126
*This template is for right hand hung doors (when viewing closing face). For left hand hung doors turn upside down. 35mm MAX Closer must be fitted within 300mm/12 of hinge 2 Holes 28mm/1 1 /8 Ø x see Step 4 4 Holes 26mm/1 1 /16 Ø x 185mm/ 7 5 /16 Deep Centre Line 4 Holes 28mm/1 1 /8 Ø x 30mm Deep 2 Holes 28mm/1 1 /8 Ø x see Step 3 Template 9-419 04/08 10K