2.2.3 VitalSensrs VS-300 Sensr Management Statin Remte/Relay Guide Implementing Remte-IN/Relay-OUT Digital I/O Fieldbus Objective: Equipment: Becme familiar with the instrument wiring requirements fr the VS-300 Remte- IN/Relay-OUT Field Wiring Becme familiar with PLC signal requirements necessary fr the VS-300 SMS t make autmatic prduct/brand changes and line status. 3000 Sensr System w/vs-300 Sensr Management Statin PLC and field wiring supplies While every effrt was made t verify the fllwing infrmatin, n warranty f accuracy r usability is expressed r implied.! Please Nte: Electrical wiring and installatin must nly be perfrmed by a qualified electrician. Prper Lck Out / Tag Out prcedures must be bserved! VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 1
Overview: Sensr Management Statin Remte/Relay Functins: The VS-300 Sensr Management Statin can be equipped with Remte-IN / Relay-OUT digital I/O cnnectin. Thrugh cntrl wiring, the fllwing SMS functins can be executed: - Brand / Recipe change (t VS-300 SMS) - Line Stp / Flw signal (t VS-300 SMS) - Prcess Alarms (t PLC) - Hardware Fault Alarm (t PLC) Wiring Infrmatin: - Cable 17-20 Cnductr Shielded Cable, 6-8mm diameter Prvided by end-user - Cnnectr (included) Female, 19-pin, Turck, p/n K 19-0 Prvided by VitalSensrs - Fieldbus Prt Male 19-pin, n bttm f VS-300 SMS Pre-installed - Islated Digital Inputs 8 required Vltage Range: 3 t 31 VAC r VDC (40 t 10000 Hz) - Islated Digital Outputs 8 required Slid State FETs (ff @pwer up), Vltage Range 5-35 VDC fr cntinuus use Input Wiring (PLC t VS-300 SMS) Fig. 1 - Figure 1 shws hw the switches must be cnnected (SW1 - SW8) - PLC supplies the switching vltage and the switching lgic Using HIGH (vltage) r LOW (grund). - 6 switches are used t prvide fr 64 prducts/recipes SW3 - SW8 VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 2
Output Wiring (VS-300 SMS t PLC) Fig. 2 - Figure 2 shws the wiring fr the utput circuit - Independent circuit is required fr each f the utput signals - PLC supplies vltage - VS-300 SMS prvides cntact clsure fr utput 1 amp MAX VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 3
Cnnectr Infrmatin: Fig. 3 - Figure 3 shws the inside f the Turck BK-19 cnnectr Slder cup side - End-user slders the cable int this cnnectr t the cable Cable is custmer-supplied Cnnectins: PIN CONNECTION A Input Cmmn (Grund) B Sw0 Bit 0 B C Sw1 Bit 1 B D Sw2 Bit 2 B E Sw3 Bit 3 B F Sw4 Bit 4 B G Sw5 Bit 5 B H Sw6 Bit 6 B I Sw7 Bit 7 B K Output Cmmn L Output 1 Bit 7 M Output 2 Bit 6 N Output 3 Bit 5 O Output 4 Bit 4 P Output 5 Bit 3 R Output 6 Bit 2 S Output 7 Bit 1 T Output 8 Bit 0 U Spare Grund Enable (Lw) / Disable (High) Reading Line Stp / N Flw = (High) Prductin / FLOW = (Lw) Prduct ID +3 t 30V VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 4
PLC Lgic - Remte-IN (PLC t VS-300 SMS): The VS-300 Sensr Management Statin can received brand-change signals frm a PLC - 8 switches supprt up 64 different brands / recipes - Cmbinatins f HIGH / LOW PLC signals crrespnd t particular brands / recipes - The HIGH / LOW signals fr selecting brands / recipes are in Figure 4 Brand # Sw0 Sw1 Sw2 Sw3 Sw4 Sw5 Sw6 Sw7 0 lw lw lw lw lw lw lw Lw 1 lw lw H lw lw lw lw lw 2 lw lw lw H lw lw lw lw 3 lw lw H H lw lw lw lw 4 lw lw lw lw H lw lw lw 5 lw lw H lw H lw lw lw 6 lw lw lw H H lw lw lw 7 lw lw H H H lw lw lw 8 lw lw lw lw lw H lw lw 9 lw lw H lw lw H lw lw 10 lw lw lw H lw H lw lw 11 lw lw H H lw H lw lw 12 lw lw lw lw H H lw lw 13 lw lw H lw H H lw lw 14 lw lw lw H H H lw lw 15 lw lw H H H H lw lw 16 lw lw lw lw lw lw H lw 17 lw lw H lw lw lw H lw 18 lw lw lw H lw lw H lw 19 lw lw H H lw lw H lw 20 lw lw lw lw H lw H lw 21 lw lw H lw H lw H lw 22 lw lw lw H H lw H lw 23 lw lw H H H lw H lw 24 lw lw lw lw lw H H lw 25 lw lw H lw lw H H lw 26 lw lw lw H lw H H lw 27 lw lw H H lw H H lw 28 lw lw lw lw H H H lw VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 5
29 lw lw H lw H H H lw 30 lw lw lw H H H H lw 31 lw lw H H H H H lw 32 lw lw lw lw lw lw lw H 33 lw lw H lw lw lw lw H 34 lw lw lw H lw lw lw H 35 lw lw H H lw lw lw H 36 lw lw lw lw H lw lw H 37 lw lw H lw H lw lw H 38 lw lw lw H H lw lw H 39 lw lw H H H lw lw H 40 lw lw lw lw lw H lw H 41 lw lw H lw lw H lw H 42 lw lw lw H lw H lw H 43 lw lw H H lw H lw H 44 lw lw lw lw H H lw H 45 lw lw H lw H H lw H 46 lw lw H H H lw H 47 lw lw H H H H lw H 48 lw lw lw lw lw lw H H 49 lw lw H lw lw lw H H 50 lw lw lw H lw lw H H 51 lw lw H H lw lw H H 52 lw lw lw lw H lw H H 53 lw lw H lw H lw H H 54 lw lw H H lw H H 55 lw lw H H H lw H H 56 lw lw lw lw lw H H H 57 lw lw H lw lw H H H 58 lw lw lw H lw H H H 59 lw lw H H lw H H H 60 lw lw lw lw H H H H 61 lw lw H lw H H H H 62 lw lw lw H H H H H 63 lw lw H H H H H H HOLD lw H Any Value Valid Fig. 4 VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 6
Explanatin f Switch functinality: NOTE: The VS-300 SMS requires cntinuus signals frm the PLC. Fr example, if Brand 1 is t be prduced fr 3 hurs, then the relevant signals must be send fr the duratin f the prductin run. Sw0 = Master SEND signal - If Sw0 = LOW, the SMS will read the input signals sent frm the PLC t Sw1 Sw7 Sw0 = LOW during nrmal peratin Sw0 des NOT need t be cycled when sending signals t Sw1 Sw 7 - If Sw0 = HIGH the Sensr Management Statin ignres ALL ther signals This functin is NOT used regularly Sw1 = Line STOP / HOLD signal - If Sw1 = HIGH, the SMS ges t HOLD and freezes all sensr utputs This signal is typically activated when there is NO FLOW r pump is OFF A new Brand # signal will nt be prcessed if Sw1 indicates a line stp Alarm #63 will be sent frm VS-300 SMS t PLC when Sw1 is HIGH - If Sw1 = LOW, the SMS assumes prductin cnditins are nrmal Sw1 must be LOW t prcess a new brand # Sw2 Sw7 = Brand / Recipe change signals - See Fig. 4 n pp. 5-6 - If PLC sends a brand/recipe signal that des nt exist in the VS-300 SMS the SMS will display Invalid Prduct ID. Alarm #04 will be sent frm VS-300 SMS t PLC NOTE: T create/mdify yur list f Brands/Recipes, yu will need t access the VS-3000 Dashbard Sftware with remte desktp. - Brand list is mdified in EDIT >> ADD / DELETE / RENAME PRODUCT VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 7
Brand / Recipe Selectin Mde: There are 2 methds fr changing brands / recipes Methd 1 (cnfigured by default): - Autmatic brand/recipe change via PLC signals PLC wiring and integratin must be cmpleted fr this ptin t wrk prperly Yu can disable this ptin in the VS-3000 Dashbard sftware in the EDIT >> REMOTE / RELAY PARAMETERS menu Methd 2 (Nt recmmended): Fig. 5 - Manual brand change via VS-3000 Dashbard Sftware Brands / Recipes are selected n the VS-3000 Dashbard screen via a drp-dwn list VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 8
PLC Lgic - Relay-OUT (VS-300 SMS t PLC): The VS-300 Sensr Management Statin has the ability t send alarms/status cdes t a PLC - Alarms is displayed lcally n VS-3000 Dashbard sftware and sent ver Fieldbus - Each cde crrespnds t a specific cnditin. See Figure 7 n pp. 10 Enable / Disable Alarms: - Inner and Outer limits can be specified fr each brand/recipe in VS-3000 Dashbard G t EDIT >> PRODUCT PARAMETERS SPEC Limits are defined at the uter limits / release limits Cntrl Limits are defined as inner limits / desired limits - Specific alarms can be enabled r disabled in VS-3000 Dashbard G t EDIT >> REMOTE / RELAY Parameters. See Figure 6 Alarm Channel Labels Fig. 6 Sft Drinks and Juice Beer, Wine, Spirits Ch. 1 = Brix Ch. 1 = Alchl (%w/w r %m/m) Ch. 2 = Acid Ch. 2 = Real Extract ( Plat) Ch. 3 = CO2 Ch. 3 = CO2 Ch. 4 = Assay Ch. 4 = OG / Stammuerze ( Plat) Ch. 5 = Acid (% Target) Ch. 5 = Alchl (%v/v) NOTE: Limits fr each brand/recipe must be cnfigured in the VS-3000 Dashbard. If limits are nt cnfigured by the user, alarms will nt accurately represent whether r nt the prcess is within specificatin. VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 9
Alarm Descriptins and Relays Signals: Alarm # Descriptin / Cnditin Categry Relay-OUT Bit Identifier Pririty 0, 1, 2, 3, 4, 5, 6, 7 H = high / L = lw bit signal A Sensr Discnnected H, L, L, L, L, L, L, L 0 Sensr Alarms B Sensr Occluded L, H, L, L, L, L, L, L 0 Alarm # Descriptin / Cnditin Categry Relay-OUT Bit Identifier Pririty 0, 1, 2, 3, 4, 5, 6, 7 H = high / L = lw bit signal 1 Sensr Discnnected H, L H, L, L, L, L, L 1 Sensr Alarms 2 Sensr Occluded L, H L, H, L, L, L, L 2 20 Disk Is Full L, L L, L, H, L, H, L 3 SMS Disk Errrs 21 Lw Disk Space L, L H, L, H, L, H, L 4 63 System n Hld Line / Flw Status L, L H, H, H, H, H, H 5 3 Fieldbus Cnnectin Errr L, L H, H, L, L, L, L 6 PLC Errrs 4 Invalid Prduct ID Received L, L L, L, H, L, L, L 7 5 Ch. 1 Spec Lw Prcess Quality Alarms L, L H, L, H, L, L, L 8 26 Ch. 5 Spec Lw L, L L, H, L, H, H, L 9 6 Ch. 2 Spec Lw (Specificatin / L, L L, H, H, L, L, L 10 Outer Limits) 7 Ch. 3 Spec Lw L, L H, H, H, L, L, L 11 22 Ch. 4 Spec Lw L, L, L, H, H, L, H, L 12 8 Ch. 1 Spec High L, L L, L, L, H, L, L 13 27 Ch. 5 Spec High L, L H, H, L, H, H, L 14 9 Ch. 2 Spec High L, L H, L, L, H, L, L 15 10 Ch. 3 Spec High L, L L, H, L, H, L, L 16 23 Ch. 4 Spec High L, L, H, H, H, L, H, L 17 11 Ch. 1 Cntrl Lw Prcess Quality Alarms L, L H, H, L, H, L, L 18 28 Ch. 5 Cntrl High L, L L, L, H, H, H, L 19 12 Ch. 2 Cntrl Lw (Cntrl / Inner Limits) L, L L, L, H, H, L, L 20 13 Ch. 3 Cntrl Lw L, L H, L, H, H, L, L 21 24 Ch. 4 Cntrl Lw L, L, L, L, L, H, H, L 22 14 Ch. 1 Cntrl High L, L L, H, H, H, L, L 23 29 Ch. 5 Cntrl High L, L H, L, H, H, H, L 24 15 Ch. 2 Cntrl High L, L H, H, H, H, L, L 25 16 Ch. 3 Cntrl High L, L L, L, L, L, H, L 26 25 Ch. 4 Cntrl High L, L, H, L, L, H, H, L 27 Fig. 7 VitalSensrs Remte-IN Relay-OUT Field Wiring January 2015 Page 10