Introduction: review of ISO 7933

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ISO 7933 " interpretation of thermal stress using the Required Sweat Rate" Introduction: review of ISO 7933 Predicted Heat Strain index (PHS) MODEL J. Malchaire P. Mehnert B. Kampmann H.J. Gebhardt G. Alfano A. Piette Evaluation and Control of warm thermal working conditions Barcelona June 14 & 15, 1999 Main criticisms concerned: The prediction of the skin temperature The influence of the clothing on convection, radiation and evaporation The combined effect of clothing and movements The increase of core temperature linked to the activity The prediction of the sweat rate in very humid conditions The limiting criteria and in particular the "alarm" and "danger" level The maximum water loss allowed. 2 Predicted skin temperature (1/7) Predicted skin temperature (2/7) ISO 7933 algorithm proposed by Mairiaux et al. (1986) Based on a limited set of data for mainly nude subjects. Skin temperature decreases with the clothing Use of the BIOMED database to check and extend the validity Material and Methods HEAT database (1113 files) containing minute by minute values of 10 parameters of stress and strain data points in steady state conditions were selected applying a set of selection criteria each observed t sk is a weighted average of at least 4 local t sk only data from male subjects final TSK database includes 1999 data points coming from 1399 conditions with 377 male subjects largest database ever assembled separate analysis for nude (Icl 0.2 clo) ) and clothed (0.6 Icl 1.0) subjects (N=1212 and N=787) prediction model was derived using a multiple linear regression technique with re-sampling (non-parametric bootstrap) 3 4

Predicted skin temperature (3/7) Predicted skin temperature (4/7) Descriptive Results Descriptive Results Individual characteristics (N=377) Descriptive statistics of the primary parameters Mean SD Minimum Maximum Nude Subjects (n=1212) Clothed Subjects (n=778) age (years) 28.1 10.3 19 59 body mass (kg) 74.3 9.2 52.0 104.6 height (cm) 179.9 6.5 162.0 194.0 Body surface (m² ) 1.93 0.13 1.54 2.25 Parameter Mean sd Range Mean sd Range t a, C t r, C p a, kpa v a, m/s M, W t sk, C t re, C 35.0 49.2 2.2 0.6 233 35.8 37.5 8.4 21.0 1.21 0.58 82 1.4 0.4 20-55 18-110 0.3-5.3 0.1-2.0 102-493 30.7-38.5 36.1-38.9 31.8 51.0 1.4 0.7 292 35.2 37.5 9.7 22.8 0.96 0.57 71 1.2 0.4 15-55 14-145 0.2-4.8 0.1-2.0 89-620 31.1-38.6 36.3-39.4 5 6 Predicted skin temperature (5/7) Predicted skin temperature (6/7) Prediction model: nude subjects Prediction model: clothed subjects t sk = 7.19 + 0.064 t a + 0.061 t r + 0.198 p a 0.348 v a + 0.616 t re t sk = 12.17+0.020 t a +0.044 t r +0.194 p a 0.253 v a +0.003 M+0.513 t re 40 40 Observed skin temperature [ C] 38 36 34 32 Observed skin temperature [ C] 38 36 34 32 30 30 32 34 36 38 40 Predicted skin temperature [ C] 30 30 32 34 36 38 40 Predicted skin temperature [ C] 7 8

Predicted skin temperature (7/7) Influence of the radiation protective clothing Comparison with ISO 7933 prediction mode correlation between observed and predicted skin temperatures When a reflective clothing is used Prediction model Nude subjects (n=1212) Clothed subjects (n=787) All subjects (n=1999) Nude subjects 0.86 0.72 0.81 Clothed subjects 0.82 0.77 0.78 ISO 7933 0.75 0.56 0.69 Correction factor F clr F clr = (1 - A p ) 0.93 + A p F R Reflection coefficient F R Fraction A p of the body surface covered by the protective clothing Reflection coefficient of normal clothing: 0.93 9 10 Respiratory heat losses (1/3) Respiratory convective (C res ) heat losses (2/3) Quite limited in hot climates, compared to neutral and cold climates Often same order of magnitude than convective losses. Heat storage determined by the difference between the required and predicted evaporation rates Respiratory losses significant relative to this difference. Livingstone et al. (1994) : C res = c p. V. (t( ex - t in where c p is the specific heat of air. V = 0.076 M (R = 0.992) t ex = 28.6 + 0.115 t in + 0.641 p a,in (R = 0.979). Metabolic rate (M, in watts) Ventilation rate (V, l min -1 ) Temperatures of the expired air (t ex, C) Temperature of the inspired air (t in, C) Partial water vapour pressure of the inspired air (p a,in, C). in ) C res = 1.52 10-3 M (28.6 + 0.641 p a,in - 0.885 t in in ) 11 12

Respiratory evaporative (E res ) heat losses (3/3) Skin core temperature weighting (1/2) Varene (1986) ISO 7933 implicitly assumes a skin-core weighting of 0.3-0.7 E res = 1.27 10-3 M (59.3 + 0.53 t in 11.63 p a, in ) Regardless of the skin and core temperature Contradictory to the literature Must be revised. 13 14 Mean body temperature (2/2) Distribution of the heat storage in the body (1/3) Gagge and Nishi 1977; Stolwijk and Hardy 1966; Colin et al. 1971 t b = α t sk + (1 - α) t re Distribution of heat storage between core and skin Derive a valid estimate of the core temperature. for vasoconstricted skin: α = 0.30 for vasodilated skin: α = 0.10 Therefore α = 0.3 for t re 36.8 C α = 0.1 for t re 39 C α varies between 0.3 and 0.1 according to α = 0.3-0.09 (t re - 36.8) 15 16

Distribution of the heat storage in the body (2/3) Distribution of the heat storage in the body (3/3) Assuming: at time (i-1) skin temperature core temperature t sk0 t co0 skin-core weighting α 0 during the last minute heat stored skin temperature at time i Remain to be determined skin temperature at time i skin-core weighting ds i t sk t co α t sk t sk0 t co temperature α 1 ds i = + α 1- cp 2 ds i = Q i - Q i-1 t co0 α 0 t Skin core weighting co0 - t 2 sk0 α 0 - t co t co0 t sk α 2 17 18 Prediction of the rectal temperature (1/3) Prediction of t re from the core temperature (2/3) Rectal temperature remains, with heart rate, the easiest physiological parameter to record at the work place The modified model must attempt to predict it directly. This core temperature t co is the mean of the rectal temperature: characteristic of the muscle mass the oesophageal temperature: characteristic of the blood and influencing the hypothalamus. The heat storage during a given unit of time results in an increase of the rectal temperature dt re = t re -t re0 the blood temperature dt oe = t oe -t oe0 19 20

Prediction of t re from the core temperature (3/3) Increase in t co associated with M (1/3) Edwards et al.: dtre toe = a tre + b + c dt The analysis of the database t oe = 1.31 + 0.962 t re + 7.03 dt dt re Main objection to the ISO 7933: Does not take into account the normal increase in core temperature due to activity even in moderate and neutral climate. Assuming t co = (t oe + t re ) / 2 t Include this in the prediction of the core temperature. t = t re re0 + 2 t co - 1.962 t 9 re0-1.31 21 22 Increase in t co associated with M (2/3) Increase in t co associated with M (3/3) Saltin (1966), in a neutral condition, t cor = 0.002M + 36.6 (M in watts) Heat storage associated with this increase: ds R = c sp (t co - t co0 ) (1- α) t co reaches t cor with a time constant of about 10 minutes. t co = t co0. k + t cor. (1-k) The body does not attempt to loose this heat storage Therefore SW req determined from (E( req - ds R ) Total heat storage is (E( req - E p ) where: k = exp(-incr/10) incr = the time increment, in minutes. t co t co0 = core temperature at time i co0 = core temperature at time (i-1) 23 24

Evolution of t sk and SW with time (1/4) Exponential averaging for t sk, SW (2/4) Main limitation of the ISO 7933 standard: Assume that a steady state is reached instantaneously. Impossible to predict the situation in case of intermittent exposure Heat accumulation assumed to remain the same during the WHOLE exposure Predict the sweat rate, the skin and rectal temperatures at any time, taking into consideration all of the past exposure. Sweat rate (g/h) Observed and predicted SW (using ISO 7933 and PHS) in a lab experiment with 3 sequences of work and climate. 800 700 600 500 400 300 200 100 0 0 30 60 90 120 150 180 Time (min) 25 Observed PHS ISO7933 26 Exponential averaging for t sk, SW (3/4) Exponential averaging for t sk, SW (4/4) According to the results of the ECSC research programme the skin temperature and the sweat rate tend to their equilibrium value as a first order system: V(t) ) = V 0 + ΔV [1 - exp(- t/τ)] where V(t) is the value at time t V 0 is the initial value ΔV is the increase of parameter V in the new condition, (V 0 + ΔV) being therefore the new equilibrium value t is time τ is the time constant (in minutes). Malchaire (1991) where V i V i = V i-1 k + V max (1- k) is the value at time i V i-1 is the value at time (i-1), Δt t min before V max is the target value is the time constant (in minutes) t / τ ) τ k = exp ( - Δt / Time constants equal to 3 minutes for the skin temperature 10 minutes for the sweat rate 27 28

Evaporation efficiency (1/7) Evaporation efficiency (2/7) Validation of the ISO 7933 expression for the computation of the evaporative efficiency as a function of skin wettedness ISO 7933 assumes efficiency of 50% when E req > E max Predicted evaporation rate limited logically to E max But predicted sweat rate equal to 2.E max For more humid environments: E max is decreasing SW p is decreasing A subject sweats less in extremely humid climates Contradicted by the literature Revision of the evaporative efficiency prediction for very humid conditions 29 30 Evaporative efficiency of sweating (3/7) Evaporative efficiency of sweating (4/7) Under very humid conditions Evaporative efficiency of sweating ( η) 1.0 η = 1 - (e 6.6 (w - 1) )/2 (Vogt, 1982) 0.8 η = e 0.6 (0.12 - w) 0.6 (Givoni, 1976) η = 1 - w 2 /2 0.4 (Hettinger et al., 1985) 0.2 η = 1 - w 2 / 1.85 (men) η = 1 - w 2 / 2.95 (women) (Alber, Holmer, 1994) 31 0.2 0.4 0.6 0.8 1.0 Skin wettedness w 32

Evaporative efficiency of sweating (5/7) Evaporative efficiency of sweating (6/7) Under very humid conditions In ISO 7933: Maximum evaporation rate (E max ) decreases As the evaporation efficiency remains equal to 0.5 for wettedness > 1 Predicted sweat rate decreases The subject would sweat less in an extremely humid condition Under very humid conditions Candas (1980): the efficiency tends to 0 on a cylinder if the layer of water increases Proposed relationship between skin wettedness and evaporation efficiency 33 34 Evaporative efficiency of sweating (7/7) Under very humid conditions Evaporative efficiency η p 1 0,9 0,8 0,7 0,6 y η Relationships η = 1 - w² / 2 for w < 1 η = (2 - w)² / 2 for 1 < w < 1.7 η = 0.05 for w > 1.7 Maximum wettedness (1/2) ISO 7933 assumes w max for unacclimatised subjects limited to 0.85 Confirmation. 0,5 0,4 0,3 0,2 0,1 0 0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 Skin wettedness w 35 36

w max limit for non-acclimatised subjects (2/2) Maximum sweat rate: SW max (1/4) Candas et al. (1979): 0.85 ISO 7933 assumes constant values of maximum sweat rate for acclimatised and unacclimatised subjects Values reduced by 2 when M < 65 W/m². Alber-Wallerstr Wallerström and Holmér (1985): 0.83 confirm 0.85 as in ISO 7933. SW max (g/h) Non-acclimatised Acclimatised Alarm Danger Alarm Danger M < 65 W/m² 260 390 520 780 M 65 W/m² 520 650 780 1040 Maximum water loss (g) 2600 3250 3900 5200 Inconsistent results Revision 37 38 Maximum sweat rate: SW max (2/4) Maximum sweat rate: SW max (3/4) Gosselin (1947): sitting person: SW = 4.2 weight + 142 g/h walking person: SW = 10.8 weight + 93 g/h Araki et al. (1979): SW max = 2.6 (M - 58) g/h for M < 300 watts : 650 g/h (ISO 7933 "danger" level, ECSC project (Malchaire 1988)) For an average subject (75 kg): limited to 1000 g/h for unacclimatised subjects sitting person: walking person: M = 105 watts M = 360 watts SW max = M - 58 W/m 2 in the range from 250 and 400 W/m² Spitzer et al. 1982: M = M 75 (1 + 0.01 (weight - 75)) SW = 3 (M - 59) in g/h with M in watts 39 40

Maximum sweat rate: SW max (4/4) Maximum dehydration and water loss (1/6) For acclimatised subjects: ISO 7933 limit values questioned in the field, and particularly in mines sweating in a given environment greater by a factor 2 Excluding the studies for which the maximum capacity was not reached: sweat rate increase by 25% (Havenith 1997) SW max (g/h) Non-acclimatised Acclimatised Alarm Danger Alarm Danger M < 65 W/m² 260 390 520 780 M 65 W/m² 520 650 780 1040 Maximum water loss (g) 2600 3250 3900 5200 Revision 41 42 Maximum dehydration and water loss (2/6) Maximum dehydration and water loss (3/6) In very severe conditions, limit of core temperature at 38 C to exclude fainting and heat stroke Szlyck (1989): threshold for thirst stimulation: 2% loss of body weight Risk of heat cramps and dehydration in exposures of 4 to 8 hours, in less severe conditions Maximum tolerable dehydration to be considered only in less severe conditions Candas et al. (1985): 3% dehydration induces a hypertonic hypovolemia associated with increased heart rate and depressed sweating sensitivity. maximum dehydration in industry (not in the army or for sportsmen): 3% of body mass sweat losses lower than 2000 g per shift cannot therefore lead to a significant risk of dehydration. 43 44

Maximum dehydration and water loss (4/6) Maximum dehydration and water loss (5/6) Rehydration rate Adolph (1947): rehydration rate higher than 55% for sweat rates lower than 750 g/h Kampmann et al.(1995): with exposure 4 to 8 hour average rehydration rate of 60% rehydration rate greater than 40% for 95% of the subjects Total amount of sweat per shift (g) 45 46 Maximum dehydration and water loss (6/6) Limit criteria: ISO7933 (1/3) Maximum water loss 7.5% of the body mass for an average subject 5% of the body mass for 95% of the working population ISO 7933 proposes limits for acclimatised and unacclimatised subjects at 2 levels of protection: "alarm" level supposed to protect the entire population "danger" level supposed to protect most of the workers. Criteria too vague and too stringent. Core temperature limit of 38 C offers a large degree of safety Change of criteria 47 48

Limit criteria: ISO7933 (2/3) Limit criteria: ISO7933 (3/3) maximum water loss D max (g), between 3.4 and 7% of an average body mass of 75 kg; a maximum heat storage of 50 Wh/m² at the "alarm" level, limit of the core temperature at 38 C; 60 Wh/m² at the "danger" level, limit of the core temperature at 38.2 C. Acclimatised subjects perspire more more uniformly on their body surface earlier than non-acclimatised subjects loose less salt lower heat storage lower core temperature lower cardiovascular constraint able to endure a greater water loss. Differences concerning w max, SW SW max and and D max 49 50 Limit of internal temperature (1/12) Limit of internal temperature (2/12) WHO document 1969: WHO technical report N N 412 (1969): recommendations Limit of 38 C commonly adopted and implicitly adopted in ISO 7933 "It is inadvisable for deep body temperature to exceed Document often quoted and altered 38 C in prolonged daily exposure to heavy work." "It is generally from the rectal temperature that is Revision of the basis and of the protection offered estimated the time at which it is necessary to interrupt a short duration exposure to intense heat in laboratory. In these closely controlled conditions, where the deep body temperature is continuously under surveillance, its increase is not generally considered to be a sufficient motive to stop the exposure until it does not reach values of the order of 39 C". 51 52

Limit of internal temperature (3/12) Limit of internal temperature (4/12) Alterations: Second NIOSH criteria (1986) First NIOSH criteria (1972) "The WHO panel of experts recommended that a deep body temperature of 38 C should be considered as the limit of permissible exposure to work in heat". "it is inadvisable for deep body temperature to exceed 38 C in prolonged daily exposure to heavy work. In closely controlled conditions, the deep body temperature may be allowed to rise to 39 C" "If,..., the t re exceeds 38 C, the risk of heat casualties occurring increases. The 38 C t re, therefore, has a modest safety margin which is required because of the degree of accuracy with which the actual environmental and metabolic heat load are assessed". 53 54 Limit of internal temperature (5/12) Limit of internal temperature (6/12) Maximum rectal temperatures: 42 39.2 the maximum internal temperature to avoid any physiological sequels "may rapidly lead to total disability in most men with excessive, often disturbing, physiological changes" Wyndham et al. (1965). Bases Wyndham and Heyns (1973) standard deviation and skewness of distribution of t re at high levels Maximum probabilities: for 42 : < 10-6 : <one heat stroke every 4 years among 1000 workers (250 days/year) for 39.2 : < 10-3 : <1 person at risk among 1000 shifts. 55 56

Limit of internal temperature (7/12) Limit of internal temperature (8/12) Wyndham's data for non acclimatised workers 38.7 C for p 10-6 of reaching 42 C Kampmann (1997): distribution of t re after exposure to heat remarkably gaussian Cumulative distribution (probit scale) 99.9 38.2 C for p 10-3 of reaching 39.2 C. 99 for acclimatised workers 95 39.4 C for p 10-6 of reaching 42 C 80 38.3 C for p 10-3 of reaching 39.2 C. Clearly, the 38.7 and 39.4 C C are not defendable 38.3 and 38.2 are closed to 38 C C (WHO document) 50 20 5 limit at 38 C 1 0.1 57 37 37.5 38 38.5 39 t re C 58 Limit of internal temperature (9/12) Limit of internal temperature (10/12) Standard deviation at 38 C: 0.29 C Probability of 39.2 C: 10-4 Probability of 42.0 C: 10-7 Remarks: 1. Data concern rectal temperature, not core (blood) temperature. Rectal temperature increases at the same rate than core temperature t co Results interpreted in terms of t co instead of t re with an additional slight safety factor. 59 60

Limit of internal temperature (11/12) Limit of internal temperature (12/12) Remarks: Remarks: 2. Assumption that distribution of t re around 38 C C is the same for all conditions This is not the case: distribution changes with work type and the climate (narrower with warm humid). Above figures offer an additional safety factor in these conditions 3. Assumption that distribution of t re around 38 C remains gaussian up to 42 C, that is, 13 standard deviations from the mean. Data suggest that the distribution is negatively skewed. The probabilities of reaching 39.2 C C and 42 C C would therefore be even lower 61 62 Limit of heat storage (1/2) Limit of heat storage (2/2) At rest in a comfortable environment (PMV = 0) Average values of t re = 37 C and t sk = 34 C In hot conditions t re equal to 38 C likely to correspond to t sk = 36.8 C. Increase in mean body temperature is 1.34 C. Heat storage: 50 Wh/m 2 (ISO 7933, alarm level) PHS model computes t co : 1. prediction of t sk 2. prediction of heat exchanges 3. prediction of heat storage 4. prediction of t re taking into account the heat storage in the skin layer 63 64