Ballot: API Ballot Summary Sheet 11/10/2009 4F 3rd Ed - Service Rig Rating Ballot ID: 1845 Start Date: 9/15/09 Closing Date: 10/30/09 sociate: Roland Goodman Coordinator: Roland Goodman Proposal: VotingCategory Voter Interest Category Company Comments Affirmative Glenn Armstrong Consultant Engineering Design & Testing Dave Beard Operator-User ble Drilling Services Ralph Busse Consultant Busse Engineering Inc Robert Donnally Manufacturer National Oilwell Varco rman Dyer Contractor Det rske Veritas J. Dennis Fetter Manufacturer WireCo WorldGroup Vincent Nicolini Operator-User Pride International, Inc. Harold Parker Consultant Derrick Engineering Company David Pattillo Operator-User BP America Inc. Darrel Pelley Operator-User Transocean Offshore Deepwater Drilling, Mark Sibille Manufacturer Frank's Casing Crew & Rental Tools Ronnie Sralla Operator-User Rowan Companies, Inc. Howard Stapleton Consultant Mark Trevithick Contractor T & T Engineering Services, Inc. Ward Turner Operator-User ExxonMobil Development Company Robert Urbanowski Operator-User Precision Drilling Oilfield Services Corpor Dewayne Vogt Manufacturer Woolslayer Companies, Inc. Faisal Yousef Manufacturer Canrig Drilling Technology Ltd. Negative Vote Results Abstain Did t Vote 1
Ballot: API Ballot Summary Sheet 11/10/2009 4F 3rd Ed - Service Rig Rating Ballot ID: 1845 Start Date: 9/15/09 Closing Date: 10/30/09 sociate: Roland Goodman Coordinator: Roland Goodman Proposal: VotingCategory Affirmative Negative Abstain Did t Vote Balloting Totals: 13 0 0 5 Total Responses: Total Ballots: Response Rate ((Affirmative + Negative + Abstain) / Total Ballots): Approval Rate (Affirmative / [Affirmative + Negative] ): Consensus: 13 18 72% YES Must be > 50% Must be > 67% 2
Ballot Comments and Resolution Ballot: 1845 Name: 4F 3rd Ed - Service Rig Rating Report Date: 11/10/2009 Closing Date: 10/30/2009 Sort Key Name Proposal: Vote Section Type Clause Subclause Number Type of Comment Comment Proposed Change Comment Resolution 1 Barr, Stephen Guest All Sections General I don't understand the reason for the creation of two classes of masts. If a service rig is used for drilling (as many are), then can it be classified as a drilling structure and avoid all of the extra requirements? Do not go forward with the proposed changes The comment and proposed changed are considered non-persuasive. The change was initiated at the request of a number of manufacturer's to reflect ratings practices under previous versions which they felt were useful. The ballot item defines new ratings for masts that allow a user to determine safe usage of his rig for combinations of hook load, wind, rod loads and setback; it also includes the requested rating for hook load alone with operating wind, which is likely to be a somewhat higher rating than would be possible with rod and setback." Page 1 of 1
Final Spec 4F, 3 rd Edition Ballot Service Rig Rating 3 Terms and Definitions For the purposes of this document, the following terms and definitions apply. 3.1 angle of roll angle of pitch Angle of movement to one side from vertical.... 3.34 service rig mast a mast designed with ratings for operations with or without setback or rods. NOTE See Table 7.2. 5 Marking and Information 5.1 Nameplate Drilling and well-servicing structures manufactured in accordance with this standard shall be identified by a nameplate bearing at least the information specified in 5.2 to 5.45.5, including the units of measurement where. Markings shall be either raised or stamped. The nameplate shall be securely affixed to the structure in a conspicuous place. 5.2 Derrick and Mast Nameplate Information (except service rig masts) The following information shall be provided: a) manufacturer's name; b) manufacturer's address; c) date of manufacture, including month and year; d) serial number; e) height, m (ft); f) maximum rated static hook load with guy lines, if, for stated number of lines to travelling block, KN (short tons); Page 1 of 6
g) maximum rated design wind velocity, V des, at reference elevation of 10 m (33 ft) above mean sea level or ground, in knots, for 3-second gust duration with guy lines, if, with rated capacity of pipe racked, m/s (knots); h) maximum rated design wind velocity, V des, at reference elevation of 10 m (33 ft) above mean sea level or ground, in knots, for 3-second gust duration with guy lines, if, without pipe racked, m/s (knots); i) elevation of base of derrick or mast above mean sea level or ground used in design for wind loading, m (ft); j) API Spec 4F, 3 rd Edition; k) manufacturer's guying diagram, if ; l) the following text: CAUTION Acceleration or impact, also setback, rods and wind loads will reduce the maximum rated static hook load capacity. m) manufacturer's load distribution diagram (may be placed in mast instructions); n) graph plotting allowable static hook load for wind velocities varying from zero to maximum design rated wind velocity, V des, with full rated setback, and with maximum number of lines to travelling block; o) mast set-up distance for mast with guy lines, m (ft); p) PSL 2, if ; and q) supplementary information as specified in the particular SR, if (see Annex A). 5.3 Service Rig Mast Nameplate Information The following information shall be provided: a) manufacturer's name; b) manufacturer's address; c) date of manufacture, including month and year; d) serial number; e) height, m (ft); f) maximum rated static hook load with guy lines, if, for stated number of lines to travelling block, KN (short tons); g) allowable static hook load with guy lines, if, for stated number of lines to travelling block, KN (short tons) in combination with rated capacity of pipe racked and maximum rated capacity of rods hung in mast, KN (short tons), if ; Page 2 of 6
h) maximum rated design wind velocity, V des, at reference elevation of 10 m (33 ft) above mean sea level or ground, in knots, for 3-second gust duration with guy lines, if, with rated capacity of pipe racked, m/s (knots); i) maximum rated design wind velocity, V des, at reference elevation of 10 m (33 ft) above mean sea level or ground, in knots, for 3-second gust duration with guy lines, if, without pipe racked, m/s (knots); j) elevation of base of derrick or mast above mean sea level or ground used in design for wind loading, m (ft); k) API Spec 4F, 3 rd Edition; l) manufacturer's guying diagram, if ; m) the following text: CAUTION Acceleration or impact, also setback, rods and wind loads will reduce the maximum rated static hook load capacity. n) manufacturer's load distribution diagram (may be placed in mast instructions); o) graph plotting allowable static hook load for wind velocities varying from zero to maximum design rated wind velocity, V des, with full rated setback but no rods, and with maximum number of lines to travelling block; p) mast set-up distance for mast with guy lines, m (ft); q) PSL 2, if ; and r) supplementary information as specified in the particular SR, if (see Annex A). 5.4 Substructure Nameplate Information The following information shall be provided: a) manufacturer's name; b) manufacturer's address; c) date of manufacture, including month and year; d) serial number; e) maximum rated static hook load, KN (short tons); f) maximum rated static rotary capacity, KN (short tons); g) maximum rated pipe setback capacity, KN (short tons); h) maximum combined rated static hook and rated setback capacity, KN (short tons); i) maximum combined rated static rotary and rated setback capacity, KN (short tons); Page 3 of 6
j) for substructures that support a mast or derrick, the following apply: maximum rated design wind velocity, V des, at reference elevation of 10 m (33 ft) above mean sea level or ground, in m/s (knots), for 3-second gust duration with guy lines, if, with rated capacity of pipe racked; maximum rated design wind velocity, V des, at reference elevation of 10 m (33 ft) above mean sea level or ground, in m/s (knots), for 3-second gust duration with guy lines, if, without pipe racked; elevation of base of substructure above mean sea level or ground used in design for wind loading, m (ft); k) API Spec 4F, 3 rd Edition; l) PSL 2, if ; and m) supplementary information as specified in the particular SR, if (see Annex A). 5.5 Crown Block sembly Nameplate Information (required only for crown block assemblies for use with derricks) a) manufacturer's name; b) manufacturer's address; c) date of manufacture, including month and year; d) serial number; e) maximum rated static hook load, KN (Short Tons); f) API Spec 4F, 3 rd Edition; g) PSL 2, if ; and h) supplementary information as specified in the particular SR, if (see Annex A). Page 4 of 6
7 Design Loading Each drilling structure shall be designed for combinations of loads in accordance with Table 7.1 or Table 7.2, as. The structures shall be designed to meet or exceed these conditions in accordance with the design specifications of Section 8. Table 7.1 Design Loadings for Drilling Structures 1 Case Design Loading Condition Dead Load 12 Hook Load 23,4 Rotary Load Setback Load 4 Environmental Loads 5 1a Operating 100 100 0 100 1b Operating 100 TE 100 100 2 Expected 100 TE 100 0 3a Unexpected 100 TE 100 100 operating operating expected storm unexpected storm 3b Unexpected 100 earthquake 4 Erection 100 0 0 erection operating 5 Transportation 100 0 transportation 1 Excludes service rig masts (see Table 7.2). 12 For stability calculations, lower values of dead load shall be considered as in 8.8. 23 For non-operating wind s, the weight of all travelling equipment and drill lines suspended from the crown (TE) shall be considered in all load cases, as. 4 Substructures which do not support a mast or derrick need not be designed for hook load. Similarly, substructures which do not support setback need not be designed for setback load. 5 Environmental loads include the full design sail area for setback, if. Page 5 of 6
Table 7.2 Design Loadings for Service Rig Masts Case Design Loading Condition Dead Load a Hook Load b Rotary Load Setback Load Environmental Loads c 1a Operating 100 100 0 0 1b Operating 100 TBD 100 0 1c Operating 100 TBD 100 100 2 Expected 100 TE 0 0 3a Unexpected 100 TE 100 100 operating operating operating expected storm unexpected storm 3b Unexpected 100 earthquake 4 Erection 100 0 0 erection 5 Transportation 100 transportation a For stability calculations, lower values of dead load shall be considered as in 8.8. b For non-operating wind s, the weight of all travelling equipment and drill lines suspended from the crown (TE) shall be considered in all load cases, as. c Environmental loads include the full design sail area for setback and rods, if. Page 6 of 6