INDEX OF ILLUSTRATIONS FIG 3.1.1 FIG 3.1.2 FIG 3.1.3 FIG 3.2.1 FIG 3.2.2 FIG 3.2.3 FIG 3.2.4 FIG 3.3.1 FIG 3.4.1 FIG 3.4.1.1 ENVELOPE TYPES ENVELOPE NOMENCLATURE OVERVIEW VELCRO RIP & Q-VENT BASKET NOMENCLATURE DIFFERENT BASKET LAYOUTS OVERVIEW EASY ACCESS BASKET EASY ACCESS BASKET DETAIL FLIGHT CYLINDER SUPER SINGLE BURNER CONFIGURATION ASSEMBLY DETAILS OF HANDLE and MAIN VALVES (Super Single Burner) FIG 3.4.2 DOUBLE BURNER OVERVIEW (Series 1) FIG 3.4.3 JETSTREAM SERIES 2 DOUBLE BURNER (TOGGLE VARIANT) FIG 3.4.4 JETSTREAM SERIES 2 DOUBLE BURNER (SQUEEZE VARIANT) FIG 3.4.4.1 MAIN SQUEEZE ACTION VALVE DETAILS FIG 3.5.1 FIG 3.5.2 FIG 4.4.3 FIG 5.1.2.2.1 FIG 5.1.2.2.2 FIG 5.1.2.2.3 FIG 5.1.2.3 FIG 5.1.2.3.1 FIG 5.1.2.3.2 FIG 5.1.2.3.3 FIG 5.1.2.4 FIG 5.1.2.4.1 FIG 5.1.2.5 FIG 5.1.2.7 FIG 5.3.9 FIG 5.4.2 FIG 5.4.3 FIG 5.4.4 FIG 5.4. FIG 5.4.5.1 FIG 5.4.5.2 FIG 5.4.6 FIG 5.4.8 FIG 5.4.9 M55 INSTRUMENT PACK FLYTEC INSTRUMENT PACK MEASUREMENT OF PRE-FABRICATED MANIFOLD and BURNER HOSES ENVELOPE REPAIR USING STICKY-BACKED REPAIR FABRIC PATCHING METHODS MODIFIED FRENCH FELL SEAM LOAD TAPE STITCH PATTERNS OVERLYING TAPE REPAIR FLYING WIRE LOAD TAPE REPAIR TYPES OF INTERNAL LOOPS FLYING WIRE LENGTH MEASUREMENT NON-METALLIC CABLE COLORS & ORIENTATION OVERHAND LOOP KNOT PARACHUTE LINE RIGGING FORMATS CORRECT CYLINDER STRAP PLACEMENT TO SECURE FUEL TANK VALVE ASSEMBLY COMPONENTS PILOT LIGHT ASSEMBLY PILOT REGULATOR ASSEMBLY PART VIEW SHOWING CROSSFLOW ASSEMBLY CROSS-OVER VALVE ASSEMBLY ASSEMBLY SEQUENCE OF CROSS OVER VALVE STEM COMPONENTS PRESSURE GAUGE INSTALLATION SLURPER TUBE ADJUSTMENT HYDRAULIC REMOTE BURNER CONTROL December 1, 2011 Issue 1.8 Appendix C 1 of 39
28 GORE A TYPE HORIZONTAL CUT 24 GORE A TYPE HORIZONTAL CUT 12 GORE B TYPE HORIZONTAL CUT 24 GORE X TYPE HORIZONTAL CUT FIG 3.1.1 ENVELOPE TYPES December 1, 2011 Issue 1.8 Appendix C 2 of 39
FIG 3.1.2 ENVELOPE NOMENCLATURE December 1, 2011 Issue 1.8 Appendix C 3 of 39
FIG 3.1.3 OVERVIEW VELCRO RIP AND Q-VENT December 1, 2011 Issue 1.8 Appendix C 4 of 39
FIG 3.2.1 BASKET NOMENCLATURE December 1, 2011 Issue 1.8 Appendix C 5 of 39
FIG 3.2.2 DIFFERENT BASKET LAYOUTS December 1, 2011 Issue 1.8 Appendix C 6 of 39
FIG 3.2.3 OVERVIEW EASY ACCESS BASKET December 1, 2011 Issue 1.8 Appendix C 7 of 39
Top Bar raised with stopping pin installed Top Bar in closed position with release pin installed Top Bar release pin installed, upper door latch secured, and safety hook attached FIG 3.2.4 EASY ACCESS BASKET DETAIL December 1, 2011 Issue 1.8 Appendix C 8 of 39
FIG 3.3.1 FLIGHT CYLINDER December 1, 2011 Issue 1.8 Appendix C 9 of 39
December 1, 2011 Issue 1.8 Appendix C 10 of 39
20 18 19 FIG 3.4.1.1 ASSEMBLY DETAILS OF HANDLE AND MAIN VALVES (SUPER SINGLE BURNER) December 1, 2011 Issue 1.8 Appendix C 11 of 39
December 1, 2011 Issue 1.8 Appendix C 12 of 39
FIG 3.4.3 JETSTREAM SERIES 2 DOUBLE BURNER (TOGGLE VARIANT) December 1, 2011 Issue 1.8 Appendix C 13 of 39
FIG 3.4.4 JETSTREAM SERIES 2 DOUBLE BURNER (SQUEEZE VARIANT) December 1, 2011 Issue 1.8 Appendix C 14 of 39
December 1, 2011 Issue 1.8 Appendix C 15 of 39
FIG 3.5.1 M55 INSTRUMENT PACK December 1, 2011 Issue 1.8 Appendix C 16 of 39
FIG 3.5.2 FLYTEC INSTRUMENT PACK December 1, 2011 Issue 1.8 Appendix C 17 of 39
FIG 4.4.3 MEASUREMENT OF PRE-FABRICATED MANIFOLD AND BURNER HOSES December 1, 2011 Issue 1.8 Appendix C 18 of 39
FIG 5.1.2.2.1 ENVELOPE REPAIR USING STICKY BACKED REPAIR December 1, 2011 Issue 1.8 Appendix C 19 of 39
FIG 5.1.2.2.2 PATCHING METHODS December 1, 2011 Issue 1.8 Appendix C 20 of 39
FIG 5.1.2.2.3 MODIFIED FRENCH FELL SEAM December 1, 2011 Issue 1.8 Appendix C 21 of 39
FIG 5.1.2.3 LOAD TAPE STITCH PATTERNS December 1, 2011 Issue 1.8 Appendix C 22 of 39
FIG 5.1.2.3.1 OVERLYING TAPE REPAIR December 1, 2011 Issue 1.8 Appendix C 23 of 39
FIG 5.1.2.3.2 FLYING WIRE LOAD TAPE REPAIR December 1, 2011 Issue 1.8 Appendix C 24 of 39
Loop 250 (10.0 ) (2.0 ) Loop for parachute retaining lines and parachute line tie-off Restraining Tape 50 (2.0 ) 50 250 (10.0 ) 250 (10.0 ) 50 50mm (2 ) Tack on loop 250 (10.0 ) 50mm (2 ) Loop Parachute or Ripline pulley Ripline or Parachute Pulley Attachment Loop 250 (10.0 ) 25mm (1 ) Steel ring Rotation Vent Line Guide Ring Loop FIG 5.1.2.3.3 TYPES OF INTERNAL LOOPS December 1, 2011 Issue 1.8 Appendix C 25 of 39
FIG 5.1.2.4 FLYING WIRE LENGTH MEASUREMENT December 1, 2011 Issue 1.8 Appendix C 26 of 39
24 Gore Cable Orientation 1996 2000 White with Blue Tracer 2000 2007 Red, Yellow and Blue Tracer 2007-Current Burgundy with Black Tracer 28 Gore Cable Orientation FIG 5.1.2.4.1 NON-METALLIC CABLE COLORS & ORIENTATION December 1, 2011 Issue 1.8 Appendix C 27 of 39
1 2 3 4 Form simple overhand knot as in (1) and after passing end through fixed point (load tape loop) cause end to follow the original course back through the entire overhand knot (2,3) to form a complete overhand loop knot as in (4). FIG 5.1.2.5 OVERHAND LOOP KNOT December 1, 2011 Issue 1.8 Appendix C 28 of 39
FIG 5.1.2.7 PARACHUTE LINE RIGGING FORMATS December 1, 2011 Issue 1.8 Appendix C 29 of 39
FIG 5.3.9 CORRECT CYLINDER STRAP PLACEMENT TO SECURE FUEL TANK December 1, 2011 Issue 1.8 Appendix C 30 of 39
1. VALVE HANDLE 2. SET SCREWS 3. PIVOT PIN 4. VALVE STEM 5. THRUST WASHER 6. VALVE BONNET 7. STEM SEAL 8. WASHER 9. SPRING 10. SEAT CARRIER SLEEVE 11. VALVE SEAT CARRIER 12. QUAD RING SEAL 13. COPPER WASHER FIG 5.4.2 VALVE ASSEMBLY COMPONENTS December 1, 2011 Issue 1.8 Appendix C 31 of 39
1. IGNITER ASSEMBLY 2. SET SCREW 3. MAIN BURNER BLOCK 4. PILOT LIGHT CUP 5. PILOT LIGHT ASSEMBLY 6. PILOT LIGHT JET 7. PILOT LIGHT FILTER 8. JET ADAPTER 9. COPPER WASHER 10. GROUNDING TAB 11. IGNITER ELECTRODE FIG 5.4.3 PILOT LIGHT ASSEMBLY December 1, 2011 Issue 1.8 Appendix C 32 of 39
1. HANDLE HOLE 2. HANDLE 3. SPRING RETAINING SCREW 4. SPRING GUIDE 5. SPRING 6. VITON SEALING BALL 7. VALVE SEAT 8. REGULATOR BODY 9. CIRCLIP 10. WASHER 11. HANDLE SPRING 12. SPRING RETAINER 13. MAIN REGULATOR SPRING 14. PISTON 15. REGULATOR PISTON SEAL 16. PISTON PIN 17. SCREW 18. PISTON CAP 19. O-RING (LARGER) 20. O-RING (SMALLER) 21. RETAINING SCREWS FIG 5.4.4 PILOT REGULATOR ASSEMBLY December 1, 2011 Issue 1.8 Appendix C 33 of 39
FIG 5.4 PART VIEW SHOWING CROSSFLOW ASSEMBLY December 1, 2011 Issue 1.8 Appendix C 34 of 39
6 1. VALVE HANDLE 2. SELF LOCKING NUT 3. LOCKING CLIP 4. VALVE STEM 5. VALVE BODY 6. BALL SEALS (TWO) 7. BODY CONNECTOR SEALS 8. BALL 9. PLAIN GLAND NUT 10. (2) DISC SPRINGS 11. SPACER 12. GLAND SEALS (OUTER) (THREE) 13. GLAND SEAL (INNER) (ONE) FIG 5.4.5.1 CROSS-OVER VALVE ASSEMBLY December 1, 2011 Issue 1.8 Appendix C 35 of 39
FIG 5.4.5.2 ASSEMBLY SEQUENCE OF CROSS OVER VALVE STEM COMPONENTS December 1, 2011 Issue 1.8 Appendix C 36 of 39
1 BEZEL RING 2 GAUGE 3 O-RING SEAL 4 O-RING SEAL 5 ALIGNMENT PEG FIG 5.4.6 PRESSURE GAUGE INSTALLATION December 1, 2011 Issue 1.8 Appendix C 37 of 39
1 SCREW 2 SLURPER TUBE FIG 5.4.8 SLURPER TUBE ADJUSTMENT December 1, 2011 Issue 1.8 Appendix C 38 of 39
1. ADJUSTER 2. ADJUSTER 3. SCREW 4. SCREW FIG 5.4.9 HYDRAULIC REMOTE BURNER CONTROL December 1, 2011 Issue 1.8 Appendix C 39 of 39