N N Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSD12 Three Phase + Brake IGBT Inverter Output 5 Amperes/12 Volts AD M M B P AB R A B 1 2 3 4 5 6 78 9 11 13 15 17 19 1 12 14 16 18 AD Y (4 PLACES) E C 1. VPC 2. FO 3. P 4. VPI 5. VVPC 6. VFO 7. VP 8. VVPI 9. VWPC 1. WFO 11. WP 12. VWPI 13. VNC 14. VNI 15. Br 16. N 17. VN 18. WN 19. FO S A Z (4 PLACES) G H N V AG Outline Drawing and Circuit Diagram FO Dimensions Inches Millimeters A 4.33±.4 11.±1. B 3.74±.2 95.±.5 C 3.5±.4 89.±1. E 2.91±.2 74.±.5 F 2.62 66.44 G 1.28 32.6 H 1.24 31.6 J 1.2 26. K.94 24. L.87 +.4/-.2 22. +1./-.5 AH V NC W M.79 2. N.76 19.4 P.18 4.5 Q.1 4 B R B V NI W J F V W SQ. P (19 TYP.) V N J TEMP N N AA - THD (6 PLACES) V WPC W WP W FO L V WPI V VPC V VP V FO V VPI V PC P FO P V PI Q (2 PLACES) Dimensions Inches Millimeters R.67 17.2 S.67 17.2 T.52 13.2.39 1. V.16 4. W.2.5 Y.24 Rad. Rad. 6. Z.22 Dia. Dia.5.5 AA M5 M5 AB.13 3.22 AC.6 1.6 AD.8±.2 2.±.5 AG.2.1.5±.3 AC AH.47 12. P T Description: Powerex Intellimod Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 2kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic Short Circuit Over Current Over Temperature nder Voltage Low Loss sing 4th Generation IGBT Chip Applications: Inverters PS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM5RSD12 is a 12V, 5 Ampere Intellimod Intelligent Power Module. Type Current Rating V CES Amperes Volts (x 1) PM 5 12 1
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSD12 5 Amperes/12 Volts Absolute Maximum Ratings, T j = 25 C unless otherwise specified Characteristics Symbol PM5RSD12 nits Power Device Junction Temperature T j -2 to 15 C Storage Temperature T stg -4 to 125 C Case Operating Temperature* T C -2 to 1 C Mounting Torque, M5 Mounting Screws 31 in-lb Mounting Torque, M5 Main Terminal Screws 31 in-lb Module Weight (Typical) 56 Grams Supply Voltage Protected by OC and SC (prot.) 8 Volts (V D = 13.5-16.5V, Inverter Part) T j = 125 C Start Isolation Voltage, AC 1 minute, 6Hz Sinusoidal V ISO 25 Volts IGBT Inverter Sector Collector-Emitter Voltage (, V C = 15V) V CES 12 Volts Collector Current, ± (T C = 25 C) I C 5 Amperes Peak Collector Current, ± (T C = 25 C) I CP 1 Amperes Supply Voltage (Applied between P - N) 8 Volts Supply Voltage, Surge (Applied between P - N) (surge) 1 Volts Collector Dissipation (T C = 25 C) P C 328 Watts IGBT Brake Sector Collector-Emitter Voltage (, V C = 15V) V CES 12 Volts Collector Current, ± (T C = 25 C) I C 15 Amperes Peak Collector Current, ± (T C = 25 C) I CP 3 Amperes FWDi Rated DC Reverse Voltage (T C = 25 C) V R(DC) 12 Volts FWDi Forward Current (T C = 25 C) I F 15 Amperes Collector Dissipation (T C = 25 C) P C 21 Watts Control Sector Supply Voltage Applied between (V P1 -V PC, V VP1 -V VPC, V WP1 -V WPC, V N1 -V NC ) V D 2 Volts Input Voltage Applied between ( P -V PC, V P -V VPC, W P -V WPC, N, V N, W N, B r -V NC ) V C 2 Volts Fault Output Supply Voltage Applied between V FO 2 Volts ( FO -V PC, V FO -V VPC, W FO -V WPC, -V NC ) Fault Output Current ( FO, V FO, W FO, ) I FO 2 ma *T C Measure Point 63MM T C 2
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSD12 5 Amperes/12 Volts Electrical and Mechanical Characteristics, T j = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. nits IGBT Inverter Sector Collector Cutoff Current I CES V CE = V CES, T j = 25 C, 1. ma V CE = V CES, T j = 125 C, 1 ma Diode Forward Voltage V EC -I C = 5A,, V C = 15V 3.5 Volts Collector-Emitter Saturation Voltage V CE(sat), V C = V, I C = 5A, 2.4 3.2 Volts Pulsed, T j = 25 C, V C = V, I C = 5A, 2.1 2.8 Volts Pulsed, T j = 125 C Inductive Load Switching Times t on.5 1. µs t rr, V C = ~ 15V.15.3 µs t C(on) = 6V, I C = 5A.4 1. µs t off T j = 125 C, Inductive Load 3.5 µs t C(off).7 1.2 µs IGBT Brake Sector Collector Cutoff Current I CES V CE = V CES, T j = 25 C, 1. ma V CE = V CES, T j = 125 C, 1 ma FWDi Forward Voltage V FM I F = 15A 3.5 Volts Collector-Emitter Saturation Voltage V CE(sat), V C = V, I C = 15A, 3.3 Volts Pulsed, T j = 25 C, V C = V, I C = 15A, 2.2 3.2 Volts Pulsed, T j = 125 C Control Sector Over Current Trip Level Inverter Part OC T j = 25 C 93 157 Amperes () T j = 125 C 59 Amperes Over Current Trip Level Brake Part OC -2 C T j 125 C, 22 Amperes Short Circuit Trip Level Inverter Part SC -2 C T j 125 C, 183 Amperes Short Circuit Trip Level Brake Part 95 Amperes Over Current Delay Time t off(oc) 1 µs Over Temperature Protection () OT Trip Level 111 118 125 C (Lower Arm) OT R Reset Level 1 C Supply Circuit nder Voltage Protection V Trip Level 1 12. 1 Volts (-2 T j 125 C) V R Reset Level 1 Volts Circuit Current I D, V C = 15V, V N1 -V NC 44 6 ma, V C = 15V, V XP1 -V XPC 13 18 ma Input ON Threshold Voltage V C(on) Applied between P -V PC, V P -V VPC, 1.2 1.8 Volts Input OFF Threshold Voltage V C(off) W P -V WPC, N, V N, W N, B r -V NC 1.7 2. 2.3 Volts Fault Output Current* I FO(H), V C = 15V.1 ma I FO(L), V C = 15V 1 15 ma Minimum Fault Output Pulse Width* t FO 1. 1.8 ms *Fault output is given only when the internal OC, SC, OT and V protections schemes of either upper or lower arm device operate to protect it. 3
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSD12 5 Amperes/12 Volts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. nits Junction to Case Thermal Resistance R th(j-c)q Each IGBT.38 C/Watt Inverter Part R th(j-c)f Each FWDi.7 C/Watt R th(j-c )Q Each IGBT*.23** C/Watt R th(j-c )F Each FWDi*.36** C/Watt Junction to Case Thermal Resistance R th(j-c)q Each IGBT.62 C/Watt Brake Part R th(j-c)f Each FWDi 1.33 C/Watt R th(j-c )Q Each IGBT*.4** C/Watt R th(j-c )F Each FWDi*.77** C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module,.27 C/Watt *T C measured point is just under the chips. **If you use this value, R th(f-a) should be mesured just under the chips. Thermal Grease Applied Recommended Conditions for se Characteristic Symbol Condition Value nits Supply Voltage Applied across P-N Terminals ~ 8 Volts Control Supply Voltage*** V D Applied between V P1 -V PC, 15 ± Volts V N1 -V NC, V VP1 -V VPC, V WP1 -V WPC Input ON Voltage V C(on) Applied between P -V PC, V P -V VPC, ~.8 Volts Input OFF Voltage V C(off) W P -V WPC, N, V N, W N, B r -V NC 4. ~ V D Volts PWM Input Frequency f PWM sing Application Circuit ~ 2 khz Minimum Dead Time t DEAD Input Signal 3. µs ***With ripple satisfying the following conditions: dv/dt ±5v/µs, Variation 2V peak to peak. 4
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSD12 5 Amperes/12 Volts Inverter Part SATRATION VOLTAGE, V CE(sat), (VOLTS) 3. 2. 1..5 SATRATION VOLTAGE CHARACTERISTICS (TYPICAL) V C = V 2 4 6 DIODE CRRENT, -I C, (AMPERES) 1 2 1 1 DIODE FORWARD CHARACTERISTICS (TYPICAL).5 1. 2. DIODE FORWARD VOLTAGE, V EC, (VOLTS) SWITCHG TIMES, t on, t off, (µs) 1 1 SWITCHG TIME VS. COLLECTOR CRRENT (TYPICAL) t off t on = 6V DCTIVE LOAD 1-1 1 1 1 2 SWITCHG TIMES, t c(on), t c(off), (µs) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALE) 1 1 SWITCHG TIME VS. COLLECTOR CRRENT (TYPICAL) = 6V DCTIVE LOAD t c(off) t c(off) t c(on) 1-1 1 1 1 2 1 1 1-1 1-2 1-3 1-3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - VERTER PART) STANDARD VALE R th(j-c)q =.38 o C/W (IGBT) R th(j-c)f =.7 o C/W (FWDi) SGLE PLSE 1-2 1-1 1 1 TIME, (s) REVERSE RECOVERY TIME, t rr, (µs) CIRCIT CRRENT, I D, (ma) 1-1 REVERSE RECOVERY CRRENT VS. COLLECTOR CRRENT (TYPICAL) = 6V DCTIVE LOAD 1-2 1 1 1 2 1 8 6 4 2 COLLECTOR CRRENT, -I C, (AMPERES) CIRCIT CRRENT VS. CARRIER FREQENCY 5 1 15 2 25 CARRIER FREQENCY, f C, (khz) I rr t rr N-SIDE P-SIDE 1 2 1 1 REVERSE RECOVERY CRRENT, I rr, (AMPERES) SWITCHG LOSS, E SW, (mj/plse) SATRATION VOLTAGE, V CE(sat), (VOLTS) 1 1 SWITCHG LOSS CHARACTERISTICS (TYPICAL) E sw(on) E sw(on) E sw(off) = 6V E sw(off) DCTIVE LOAD 1-1 1 1 1 2 3. 2. 1..5 COLLECTOR-EMITTER SATRATION VOLTAGE (TYPICAL) I C = 5A 12 13 14 15 16 17 18 SPPLY VOLTAGE, V D, (VOLTS) 5
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSD12 5 Amperes/12 Volts Brake Part COLLECTOR-EMITTER SATRATION VOLTAGE (TYPICAL) COLLECTOR-EMITTER SATRATION VOLTAGE (TYPICAL) PT CHARACTERISTICS (TYPICAL) SATRATION VOLTAGE, V CE(sat), (VOLTS) 3. 2. 1..5 5 1 15 2 SATRATION VOLTAGE, V CE(sat), (VOLTS) 3. 2. 1..5 I C = 15A 12 13 14 15 16 17 18 SPPLY VOLTAGE, V D, (VOLTS) 2 15 1 5 V C = V 15 V D = 17V 13 1 2 3 COLLECTOR-EMITTER VOLTAGE, V CE, (VOLTS) 4 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi BRAKE PART) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALE) 1 1 1-1 1-2 STANDARD VALE R th(j-c)q =.62 o C/W (IGBT) R th(j-c)f = 1.33 o C/W (FWDi) SGLE PLSE 1-3 1-2 1-3 1-1 1 1 TIME, (s) 6