PM100RSD120 Intellimod Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts

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P Powerex, Inc., 2 Hillis Street, oungwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSD12 Three Phase + rake IGT Inverter Output 1 Amperes/12 olts AA - DIA. (4 TP.) H AC A R AC Z Q Q J T A - THD (6 TP.) 1234 5678 9 11 1 12 14 16 18 AE (15 TP.) 13 15 17 19 F E C 1. PC 2. FO 3. P 4. PI 5. PC 6. FO 7. P 8. PI 9. PC 1. FO 11. P 12. PI 13. C 14. I 15. r 16. 17. 18. 19. FO P AH AH G M M S Z D Z AF C AG Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31±.4 135.±1. 4.74±.2 12.5±.5 C 4.33±.4 11.±1. D 4.27 18.5 E 3.76±.2 95.5±.5 F 3.29 83.5 G 2.1 51. H 1.62 4.68 J 1.54 39. K 1.37 34.7 L 1.33 33.7 M 1.2 26..95 +.6/-. 24.1 +1.5/-. P.85 21.5 Q.79 2. R.78 19.82 I CC CC 2.54 MM DIA. (2 TP.).5 MM SQ. P (19 TP.) CC PC FO R CC TEMP P FO PI CC PC Z AD X P FO PI CC L K PC P FO CC PI P Dimensions Inches Millimeters S.69 17.5 T.65 16.5.52 13.2.43 11..39 1. X.16 4..285 7.25 Z.24 6. AA.22 Dia. Dia. 5.5 A Metric M5 M5 AC.128 3.22 AD.1 2.6 AE.8 2. AF.7 1.8 AG.6 1.6 AH.2.5 Description: Powerex Intellimod Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 2kHz. uilt-in control circuits provide optimum gate drive and protection for the IGT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic Short Circuit Over Current Over Temperature nder oltage Low Loss sing 4th Generation IGT Chip Applications: Inverters PS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM1RSD12 is a 12, 1 Ampere Intellimod Intelligent Power Module. Type Current Rating CES Amperes olts (x 1) PM 1 12 1

P Powerex, Inc., 2 Hillis Street, oungwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSD12 1 Amperes/12 olts Absolute Maximum Ratings, T j = 25 C unless otherwise specified Characteristics Symbol PM1RSD12 nits Power Device Junction Temperature T j -2 to 15 C Storage Temperature T stg -4 to 125 C Case Operating Temperature* T C -2 to 1 C Mounting Torque, M5 Mounting Screws 31 in-lb Mounting Torque, M5 Main Terminal Screws 31 in-lb Module eight (Typical) 92 Grams Supply oltage Protected by OC and SC CC(prot.) 8 olts ( D = 13.5-16.5, Inverter Part) T j = 125 C Start Isolation oltage, AC 1 minute, 6Hz Sinusoidal ISO 25 olts IGT Inverter Sector Collector-Emitter oltage ( D = 15, C = 15) CES 12 olts Collector Current, ± (T C = 25 C) I C 1 Amperes Peak Collector Current, ± (T C = 25 C) I CP 2 Amperes Supply oltage (Applied between P - ) CC 8 olts Supply oltage, Surge (Applied between P - ) CC(surge) 1 olts Collector Dissipation (T C = 25 C) P C 595 atts IGT rake Sector Collector-Emitter oltage ( D = 15, C = 15) CES 12 olts Collector Current, ± (T C = 25 C) I C 5 Amperes Peak Collector Current, ± (T C = 25 C) I CP 1 Amperes FDi Rated DC Reverse oltage (T C = 25 C) R(DC) 12 olts FDi Forward Current (T C = 25 C) I F 5 Amperes Collector Dissipation (T C = 25 C) P C 416 atts Control Sector Supply oltage Applied between ( P1 - PC, P1 - PC, P1 - PC, 1 - C ) D 2 olts Input oltage Applied between ( P - PC, P - PC, P - PC,,,, r - C ) C 2 olts Fault Output Supply oltage Applied between FO 2 olts ( FO - PC, FO - PC, FO - PC, - C ) Fault Output Current ( FO, FO, FO, ) I FO 2 ma *T C Measure Point 1 12 14 16 18 1234 5678 9 11 13 15 17 19 T C 63MM 2

Powerex, Inc., 2 Hillis Street, oungwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSD12 1 Amperes/12 olts Electrical and Mechanical Characteristics, T j = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. nits IGT Inverter Sector Collector Cutoff Current I CES CE = CES, T j = 25 C, D = 15 1. ma CE = CES, T j = 125 C, D = 15 1 ma Diode Forward oltage EC -I C = 1A, D = 15, C = 15 2.5 3.5 olts Collector-Emitter Saturation oltage CE(sat) D = 15, C =, I C = 1A, 2.4 3.2 olts Pulsed, T j = 25 C D = 15, C =, I C = 1A, 2.1 2.8 olts Pulsed, T j = 125 C Inductive Load Switching Times t on.5 1. 2.5 µs t rr D = 15, C = ~ 15.15.3 µs t C(on) CC = 6, I C = 1A.4 1. µs t off T j = 125 C, Inductive Load 2.5 3.5 µs t C(off).7 1.2 µs IGT rake Sector Collector Cutoff Current I CES CE = CES, T j = 25 C, D = 15 1. ma CE = CES, T j = 125 C, D = 15 1 ma FDi Forward oltage FM I F = 5A 2.5 3.5 olts Collector-Emitter Saturation oltage CE(sat) D = 15, C =, I C = 5A, 2.65 3.3 olts Pulsed, T j = 25 C D = 15, C =, I C = 5A, 2.6 3.25 olts Pulsed, T j = 125 C Control Sector Over Current Trip Level Inverter Part OC T j = 25 C 228 345 Amperes ( D = 15) T j = 125 C 145 Amperes Over Current Trip Level rake Part OC -2 C T j 125 C, D = 15 75 Amperes Short Circuit Trip Level Inverter Part SC -2 C T j 125 C, D = 15 34 Amperes Short Circuit Trip Level rake Part 144 Amperes Over Current Delay Time t off(oc) D = 15 1 µs Over Temperature Protection ( D = 15) OT Trip Level 111 118 125 C (Lower Arm) OT R Reset Level 1 C Supply Circuit nder oltage Protection Trip Level 11.5 12. 12.5 olts (-2 T j 125 C) R Reset Level 12.5 olts Circuit Current I D D = 15, C = 15, 1 - C 6 82 ma D = 15, C = 15, XP1 - XPC 15 2 ma Input O Threshold oltage C(on) Applied between P - PC, P - PC, 1.2 1.5 1.8 olts Input OFF Threshold oltage C(off) P - PC,,,, r - C 1.7 2. 2.3 olts Fault Output Current* I FO(H) D = 15, C = 15.1 ma I FO(L) D = 15, C = 15 1 15 ma Minimum Fault Output Pulse idth* t FO D = 15 1. 1.8 ms *Fault output is given only when the internal OC, SC, OT and protections schemes of either upper or lower arm device operate to protect it. 3

Powerex, Inc., 2 Hillis Street, oungwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSD12 1 Amperes/12 olts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. nits Junction to Case Thermal Resistance R th(j-c)q Each IGT.21 C/att Inverter Part R th(j-c)f Each FDi.35 C/att R th(j-c )Q Each IGT*.13** C/att R th(j-c )F Each FDi*.21** C/att Junction to Case Thermal Resistance R th(j-c)q Each IGT.3 C/att rake Part R th(j-c)f Each FDi.8 C/att R th(j-c )Q Each IGT*.22** C/att R th(j-c )F Each FDi*.36** C/att Contact Thermal Resistance R th(c-f) Case to Fin Per Module,.18 C/att *T C measured point is just under the chips. **If you use this value, R th(f-a) should be mesured just under the chips. Thermal Grease Applied Recommended Conditions for se Characteristic Symbol Condition alue nits Supply oltage CC Applied across P- Terminals ~ 8 olts Control Supply oltage*** D Applied between P1 - PC, 15 ± 1.5 olts 1 - C, P1 - PC, P1 - PC Input O oltage C(on) Applied between P - PC, P - PC, ~.8 olts Input OFF oltage C(off) P - PC,,,, r - C 4. ~ D olts PM Input Frequency f PM sing Application Circuit ~ 2 khz Minimum Dead Time t DEAD Input Signal 3. µs ***ith ripple satisfying the following conditions: dv/dt ±5v/µs, ariation 2 peak to peak. 4

Powerex, Inc., 2 Hillis Street, oungwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSD12 1 Amperes/12 olts Inverter Part SATRATIO OLTAGE CHARACTERISTICS DIODE FORARD CHARACTERISTICS SITCHG TIME S. COLLECTOR CRRET SATRATIO OLTAGE, CE(sat), (OLTS) 3. 2.5 2. 1.5 1..5 D = 15 C = 2 4 6 8 1 12 DIODE CRRET, -I C, (AMPERES) 1 2 1 1 D = 15.5 1. 1.5 2. 2.5 3. DIODE FORARD OLTAGE, EC, (OLTS) SITCHG TIMES, t on, t off, (µs) 1 1 CC = 6 D = 15 DCTIE LOAD 1-1 1 1 1 2 1 3 t off t on SITCHG TIMES, t c(on), t c(off), (µs) TRASIET IMPEDACE, Z th(j-c), (ORMALIZED ALE) 1 1 SITCHG TIME S. COLLECTOR CRRET CC = 6 D = 15 DCTIE LOAD t c(off) t c(on) t c(off) 1-1 1 1 1 2 1 3 1 1 1-1 1-2 1-3 1-3 TRASIET THERMAL IMPEDACE CHARACTERISTICS (IGT & FDi - ERTER PART) STADARD ALE R th(j-c)q =.21 o C/ (IGT) R th(j-c)f =.35 o C/ (FDi) SGLE PLSE 1-2 1-1 1 1 TIME, (s) REERSE RECOER TIME, t rr, (µs) CCIRCIT CRRET, I D, (ma) 1-1 REERSE RECOER CRRET S. COLLECTOR CRRET CC = 6 D = 15 DCTIE LOAD 1-2 1 1 1 2 1 3 1 8 6 4 2 COLLECTOR CRRET, -I C, (AMPERES) I rr t rr CIRCIT CRRET S. CARRIER FREQEC -SIDE P-SIDE 5 1 15 2 25 CARRIER FREQEC, f C, (khz) 1 2 1 1 REERSE RECOER CRRET, I rr, (AMPERES) SITCHG LOSS, E S, (m)j/plse) 1 2 1 1 SITCHG LOSS CHARACTERISTICS E sw(on) E sw(off) E sw(off) E sw(on) CC = 6 D = 15 DCTIE LOAD 1-1 1 1 1 2 1 3 5

Powerex, Inc., 2 Hillis Street, oungwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSD12 1 Amperes/12 olts rake Part SATRATIO OLTAGE, CE(sat), (OLTS) TRASIET IMPEDACE, Z th(j-c), (ORMALIZED ALE) 3. 2.5 2. 1.5 1..5 1 1 1-1 COLLECTOR-EMITTER SATRATIO OLTAGE 1 2 3 4 5 6 12 13 14 15 16 17 18.5 1. 1.5 2. 2.5 3. SPPL OLTAGE, D, (OLTS) COLLECTOR-EMITTER OLTAGE, CE, (OLTS) TRASIET THERMAL IMPEDACE CHARACTERISTICS (IGT & FDi RAKE PART) 1-2 STADARD ALE R th(j-c)q =.3 o C/ (IGT) R th(j-c)f =.8 o C/ (FDi) SGLE PLSE 1-3 1-3 1-2 1-1 1 1 TIME, (s) D = 15 SATRATIO OLTAGE, CE(sat), (OLTS) DIODE CRRET, -I C, (AMPERES) 3. 2.5 2. 1.5 1..5 1 2 1 1 COLLECTOR-EMITTER SATRATIO OLTAGE I C = 5A DIODE FORARD CHARACTERISTICS D = 15.5 1. 1.5 2. 2.5 DIODE FORARD OLTAGE, EC, (OLTS) 6 5 4 3 2 1 C = PT CHARACTERISTICS 15 D = 17 13 6