N Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSA6 Three Phase + Brake IGBT Inverter Output 1 Amperes/6 Volts AD R AB A B AB Q Y (4 TYP.) S G H N Outline Drawing and Circuit Diagram M M AG AE AG 1234 5678 9 K J J Dimensions Inches Millimeters A 4.33±.4 11.±1. B 3.74±.2 95.±.5 C 3.5±.4 89.±1. D 3.27 83. E 2.91±.2 74.±.5 F 2.44 62. G 1.28 32.6 H 1.24 31.6 J 1.2 26. K.94 24. L.87 +.6/-. 22. +1.5/-. M.79 2. N.76 19.4 P.75 19. Q.78 17.98 R.67 17.2 V B P V NC V NI OT D 1 11 13 15 AD (15 TYP.) 12 14 16 18 Z - DIA. (4 TYP.) AA - THD (6 TYP.) AF V 17 19 P 2.54 MM DIA. (2 TYP.).5 MM SQ. P (19 TYP.) VN N FO BR OT B OT TEMP N N OT V PC X L P F X FO V PI OT E V VPC V VP C V FO V VPI OT 1. VPC 2. FO 3. P 4. V PI 5. VVPC 6. VFO 7. VP 8. VVPI 9. V PC 1. FO V PC P FO OT V PI 11. P 12. VPI 13. V NC 14. V NI 15. BR 16. N 17. VN 18. N 19. FO AC Dimensions Inches Millimeters S.67 17. T.52 13.2.39 1. V.32 8..3 7.5 X.24 6. Y.24 Rad. Rad. 6. Z.22 Dia. Dia. 5.5 AA Metric M5 M5 AB.127 3.22 AC.1 2.6 AD.8 2. AE.7 1.8 AF.6 1.6 AG.2.5 P T Description: Powerex Intellimod Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 2kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic Short Circuit Over Current Over Temperature nder Voltage Applications: Inverters PS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM1RSA6 is a 6V, 1 Ampere Intellimod Intelligent Power Module. Type Current Rating V CES Amperes Volts (x 1) PM 1 6 563
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSA6 1 Amperes/6 Volts Absolute Maximum Ratings, T j = 25 C unless otherwise specified Characteristics Symbol PM1RSA6 nits Power Device Junction Temperature T j -2 to 15 C Storage Temperature T stg -4 to 125 C Case Operating Temperature T C -2 to 1 C Mounting Torque, M5 Mounting Screws 17 in-lb Mounting Torque, M5 Main Terminal Screw 17 in-lb Module eight (Typical) 55 Grams Supply Voltage Protected by OC and SC (V D = 13.5-16.5V, Inverter Part, T j = 125 C) (prot.) 4 Volts Isolation Voltage, AC 1 minute, 6Hz Sinusoidal V RMS 25 Volts Control Sector Supply Voltage Applied between (V P1 -V PC, V VP1 -V VPC, V P1 -V PC, V N1 -V NC ) V D 2 Volts Input Voltage Applied between ( P, V P, P, N, V N, N, B r ) V C 2 Volts Fault Output Supply Voltage V FO 2 Volts Fault Output Current I FO 2 ma IGBT Inverter Sector Collector-Emitter Voltage (, V C = 15V) V CES 6 Volts Collector Current, ± I C 1 Amperes Peak Collector Current, ± I CP 2 Amperes Supply Voltage (Applied between P - N) 45 Volts Supply Voltage, Surge (Applied between P - N) (surge) 5 Volts Collector Dissipation P C 43 atts Brake Sector Collector-Emitter Voltage V CES 6 Volts Collector Current, ± I C 3 Amperes Peak Collector Current, ± I CP 6 Amperes Supply Voltage (Applied between P - N) 45 Volts Supply Voltage, Surge (Applied between P - N) (surge) 5 Volts Collector Dissipation P C 28 atts Diode Forward Current I F 3 Amperes Diode DC Reverse Voltage V R(DC) 6 Volts 564
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSA6 1 Amperes/6 Volts Electrical and Mechanical Characteristics, T j = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. nits Control Sector Over Current Trip Level Inverter Part OC -2 C T 125 C 158 24 Amperes Over Current Trip Level Brake Part 39 53 Amperes Short Circuit Trip Level Inverter Part SC -2 C T 125 C 36 Amperes Short Circuit Trip Level Brake Part 79 Amperes Over Current Delay Time t off(oc) 1 S Over Temperature Protection OT Trip Level 111 118 125 C OT R Reset Level 1 C Supply Circuit nder Voltage Protection V Trip Level 11.5 12. 12.5 Volts V R Reset Level 12.5 Volts Supply Voltage V D Applied between V P1 -V PC, 13.5 15 16.5 Volts V VP1 -V VPC, V P1 -V PC, V N1 -V NC Circuit Current I D, V C = 15V, V N1 -V NC 44 6 ma, V C = 15V, V XP1 -V XPC 13 18 ma Input ON Threshold Voltage V C(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage V C(off) P, V P, P, N, V N, N, B r 1.7 2. 2.3 Volts PM Input Frequency f PM 3- Sinusoidal 15 2 khz Fault Output Current I FO(H), V FO = 15V.1 ma I FO(L), V FO = 15V 1 15 ma Minimum Fault Output Pulse idth t FO 1. 1.8 ms 565
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSA6 1 Amperes/6 Volts Electrical and Mechanical Characteristics, T j = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. nits IGBT Inverter Sector Collector Cutoff Current I CES V CE = V CES, T j = 25 C 1. ma V CE = V CES, T j = 125 C 1 ma Diode Forward Voltage V FM -I C = 1A,, V C = 5V 2.2 3.3 Volts Collector-Emitter Saturation Voltage V CE(sat), I C = V, I C = 1A 1.8 2.7 Volts, V C = V, I C = 1A, 1.75 2.63 Volts T j = 125 C Inductive Load Switching Times t on.4.8 2. µs t rr, V C = ~15V.15.3 µs t C(on) = 3V, I C = 1A.4 1. µs t off T j = 125 C 2. 2.9 µs t C(off).6 1.2 µs Brake Sector Collector-Emitter Saturation Voltage V CE(sat), V C = V, I C = 1A, 2.7 3.5 Volts T j = 25 C, V C = V, I C = 1A, 3.1 4. Volts T j = 125 C Diode Forward Voltage V FM -I C = 3A,, V C = 5V 1.7 2.7 Volts Collector Cutoff Current I CES V CE = V CES, T j = 25 C 1 ma V CE = V CES, T j = 125 C 1 ma 566
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSA6 1 Amperes/6 Volts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. nits Junction to Case Thermal Resistance R th(j-c)q Each Inverter IGBT.31 C/att R th(j-c)d Each Inverter FDi.7 C/att R th(c-f)q Each Brake IGBT.6 C/att R th(c-f)d Each Brake FDi 1.5 C/att Contact Thermal Resistance R th(c-f) Case to Fin Per Module,.27 C/att Thermal Grease Applied Recommended Conditions for se Characteristic Symbol Condition Value nits Supply Voltage Applied across P-N Terminals ~ 4 Volts V D Applied between V P1 -V PC, 15 ± 1.5 Volts V N1 -V NC, V VP1 -V VPC, V P1 -V PC Input ON Voltage V C(on) Applied between ~.8 Volts Input OFF Voltage V C(off) P, V P, P, N, V N, N, B r 4. ~ V D Volts PM Input Frequency f PM sing Application Circuit 5 ~ 2 khz Minimum Dead Time t DEAD Input Signal 2.5 µs 567
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSA6 1 Amperes/6 Volts Inverter Part SATRATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATRATION VOLTAGE CHARACTERISTICS (TYPICAL) OTPT CHARACTERISTICS (TYPICAL) SATRATION VOLTAGE V CE(sat), (VOLTS) 3. 2.5 2. 1.5 1..5 V C = V 2 4 6 8 1 12 COLLECTOR CRRENT, I C, (AMPERES) COLLECTOR-EMITTER SATRATION VOLTAGE V CE(sat), (VOLTS) 3. 2.5 2. 1.5 1..5 I C = 1A V C = V 12 14 16 18 2 SPPLY VOLTAGE, V D, (VOLTS) COLLECTOR CRRENT, I C, (AMPERES) 12 1 8 6 4 2 V C = V V D = 17V.5 1. 1.5 2. COLLECTOR-EMITTER VOLTAGE, V CE, (VOLTS) 15 13 SITCHG TIMES, t on, t off, (µs) 1 1 1 SITCHG TIME VS. COLLECTOR CRRENT (TYPICAL) = 3V t off t on 1-1 1 1 1 1 2 COLLECTOR CRRENT, I C, (AMPERES) DIODE FORARD CHARACTERISTICS SITCHG TIMES, t c(on), t c(off), (µs) 1-1 SITCHG TIME VS. COLLECTOR CRRENT (TYPICAL) 1 = 3V t c(off) t c(on) 1-2 1 1 1 1 2 COLLECTOR CRRENT, I C, (AMPERES) OVER CRRENT TRIP LEVEL VS. SPPLY VOLTAGE (TYPICAL) REVERSE RECOVERY TIME, t rr, ( S) 1 1-1 REVERSE RECOVERY CRRENT VS. COLLECTOR CRRENT (TYPICAL) = 3V I rr t rr 1-2 1 1 1 1 1 2 EMITTER CRRENT, I E, (AMPERES) OVER CRRENT TRIP LEVEL VS. TEMPERATRE (TYPICAL) 1 2 1 1 REVERSE RECOVERY CRRENT, I rr, (AMPERES) DIODE FORARD CRRENT, I F, (AMPERES) 1 2 1 1 1.5 1. 1.5 2. 2.5 DIODE FORARD VOLTAGE, V F, (VOLTS) OVER CRRENT TRIP LEVEL % (NORMALIZED) 12 1 8 6 4 12 14 16 18 2 SPPLY VOLTAGE, V D, (VOLTS) OVER CRRENT TRIP LEVEL % (NORMALIZED) 14 12 1 8 6-5 5 1 15 JNCTION TEMPERATRE, T j, ( o C) 568
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSA6 1 Amperes/6 Volts Inverter Part FALT OTPT PLSE IDTH VS. TEMPERATRE (TYPICAL) CONTROL SPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATRE DEPENDENCY (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) FALT OTPT PLSE IDTH % (NORMALIZED) 14 12 1 8 6-5 5 1 15 JNCTION TEMPERATRE, T j, ( o C) V TRIP-RESET LEVEL, V t, V r, (VOLTS) 15 14 13 12 11 V V r -5 5 1 15 JNCTION TEMPERATRE, T j, ( o C) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALE) 1 1 1 1-1 1-2 1-3 1-3 SGLE PLSE STANDARD VALE = R th(j-c)q =.6 o C/ 1-2 1-1 1 1 1 TIME, (s) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FDi) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALE) 1 1 1 1-1 1-2 1-3 1-3 SGLE PLSE STANDARD VALE = R th(j-c)d = 1.5 o C/ 1-2 1-1 1 1 1 TIME, (s) 569
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM1RSA6 1 Amperes/6 Volts Brake Part SATRATION VOLTAGE V CE(sat), (VOLTS) DIODE FORARD CRRENT, I F, (AMPERES) 3. 2.5 2. 1.5 1..5 SATRATION VOLTAGE CHARACTERISTICS (TYPICAL) V C = V 5 1 15 2 25 3 COLLECTOR CRRENT, I C, (AMPERES) 1 2 1 1 DIODE FORARD CHARACTERISTICS 1.4.8 1.2 1.6 2. DIODE FORARD VOLTAGE, V F, (VOLTS) COLLECTOR-EMITTER SATRATION VOLTAGE V CE(sat), (VOLTS) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALE) 3. 2.5 2. 1.5 1..5 1 1 1 1-1 1-2 COLLECTOR-EMITTER SATRATION VOLTAGE CHARACTERISTICS (TYPICAL) I C = 3A V C = V 12 14 16 18 2 SPPLY VOLTAGE, V D, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) SGLE PLSE STANDARD VALE = R th(j-c)q =.31 o C/ COLLECTOR CRRENT, I C, (AMPERES) 4 3 2 1 V C = V OTPT CHARACTERISTICS (TYPICAL) V D = 17V 1 2 3 4 COLLECTOR-EMITTER VOLTAGE, V CE, (VOLTS) 1-3 1-3 1-3 1-2 1-1 1 1 1 1-3 1-2 1-1 1 1 1 TIME, (s) TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALE) 1 1 1 1-1 1-2 13 15 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FDi) SGLE PLSE STANDARD VALE = R th(j-c)d =.7 o C/ 57