T he poisoning of a palladium catalyst by carbon m onoxide

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T he poisoning of a palladium catalyst by carbon m onoxide By M. G. T. Burrows and W. H. Stookmayer Leoline Jenkins Laboratories, Jesus College, Oxford (i Communicated by D. L. Chapman, F.R.8. Received 29 April 1940) T he com bination of hydrogen an d oxygen on th e surface of a p alladium c a ta ly st a t low p a rtia l pressures a t th e tem p eratu re of th e lab o rato ry is com pletely in h ib ited by v ery sm all am o u n ts of carbon m onoxide. T he poisoning effect is only tem p o rary and, d uring th e induction periods, w hich are observed, th e carbon m onoxide is rem oved b y th e oxygen in th e m ix tu re of hydrogen a n d oxygen. A fter th e induction period com bination proceeds a t th e norm al rate. T he length o f th e in e rt periods observed increases w ith th e am o u n t of carbon m onoxide initially added to th e system, a n d th e ra te o f rem oval of th e carbon m onoxide increases as its pressure decreases, an d becom es co m paratively very g reat w hen th e carbon m onoxide p resent does n o t exceed th e am o u n t required to cover th e surface of th e m etal. T he observations recorded can be explained b y a developm ent of th e hypothesis of D e la R ive th a t th e catalysis of th e reaction betw een hydrogen a n d oxygen, an d betw een carbon m onoxide a n d oxygen, involves th e a lte r n a te o xidation of th e m etal an d th e reduction of th e surface oxide b y hydrogen or b y carbon m onoxide respectively. In 1934 Chapman and Gregory investigated the kinetics of the interaction of hydrogen and oxygen at low partial pressures of the gases and at the tem perature of the laboratory. The results supported the hypothesis of De la Rive and Becquerel (1839), namely, th a t the production of w ater vapour was due to the alternate oxidation of the palladium and reduction of the oxide, formed on the surface, by hydrogen. As we shall show the kinetics of the interaction of carbon monoxide and oxygen also support the mechanism suggested by De la Rive, and recently one of us (M. G. T. B.) has obtained independent and almost unequivocal evidence (which will be subsequently published) of the tru th of the hypothesis. Chapman and Gregory observed incidentally, during the course of their research, a striking phenomenon which was explained by a working hypothesis shown subsequently by Cadwallader (1935) to be untenable. Nevertheless this hypothesis, although inapplicable to the case of hydrogen and oxygen, is almost certainly applicable to th a t of carbon monoxide and oxygen. r 474 ]

ng of a palladium catalyst by carbon monoxide 475 I t is important that the observations of Cadwallader should be briefly described, since they demonstrate the supreme importance of removing from the internal surface of the glass apparatus traces of adsorbed and dissolved gas in work of this class. He describes a simple method of effecting this removal in cases where, owing to the presence of mercury and glass taps, the usual process of complete outgassing is impracticable. Chapman and Gregory observed that, when the palladium was heated for a long time in hydrogen, it was rendered inert as a catalyst for the reaction between hydrogen and oxygen, but that on being allowed to stand for a long time in the presence of these gases, it suddenly and completely recovered its catalytic activity. Furthermore, the palladium which had been heated in hydrogen and then in a good vacuum behaved in the same manner. I t was observed that the palladium could be reactivated by its exposure to oxygen. Cadwallader, with an apparatus which had been constructed and cleaned with the usual precautions, repeated and confirmed the above observations of Chapman and Gregory. But, as his results were irregular, he decided to try the effect of passing the silent discharge alternately through hydrogen and oxygen contained in the apparatus. During the passage of the discharge through both gases condensible vapours collected in the liquid air traps, at first rather rapidly, but after several days treatment, very slowly. After this treatm ent of the apparatus induction periods were no longer observed after the catalyst had been heated in hydrogen. He therefore surmised that carbon dioxide adsorbed by the glass gradually escaped; was not entirely held back in the liquid air trap its vapour pressure a t the temperature of liquid air is approaching 10-6 mm. of mercury and Was reduced to the poison carbon monoxide by hydrogen in contact with the red-hot palladium. This was confirmed by showing that carbon monoxide, at a partial pressure too small to be measured with the McLeod gauge, in electrolytic gas caused induction periods of the same character as those observed by Chapman and Gregory. It was, of course, necessary to assume that carbon monoxide is removed from the surface of the palladium and from the apparatus during the induction period by the oxygen in the electrolytic gas. In the present communication an account is given of an investigation of the poisoning effect of carbon monoxide on the hydrogen-oxygen reaction at a palladium surface.

476 M. G. T. Burrows and W. H. Stockmayer E xperimental The apparatus was similar to th at employed by Chapman and Gregory. I t consisted essentially of a reaction vessel protected by two liquid air traps; six gas reservoirs; a pressure adjuster and sources of hydrogen, oxygen and carbon monoxide. Pressure measurements were made on a McLeod gauge. Exhaustion was effected by a pumping system consisting of a mercury vapour pump backed by an automatic Sprengel pump. The various units were connected to the leads through m ercury seals. The reaction vessel, which was made of quartz, was connected to the rest of the apparatus by means of a ground joint lubricated with a mixture of meta- and orthophosphoric acids. A glass tap, lubricated with the same mixture, as described by Chapman and Moignard (1937), was inserted between the two liquid air traps. The catalyst, which lay in the reaction vessel, was a thin strip of palladium foil 11 mm. long, 1 mm. wide and 0*03 mm. thick. Two capillary reservoirs of known volume were used for the isolation of small amounts of carbon monoxide. The gas enclosed in them could be let into the leads, and from thence into the reaction vessel by sucking down the mercury which closed their entrances. Hydrogen was prepared in a pure state by diffusion of hydrogen, prepared in a Kipp s generator from arsenic-free zinc and pure sulphuric acid, through a heated palladium thimble. Oxygen was prepared by heating dry recrystallized potassium permanganate. The oxygen was collected in a large reservoir filled with sticks of potash, and it was adm itted to the apparatus through a U-tube surrounded with liquid air. A pressure adjuster was used to mix the gases in the correct proportions. The mixtures were stored in the gas reservoirs. Carbon monoxide was prepared by heating an intimate mixture of sodium formate and metaphosphoric acid. Purification was effected by leaving over potash and cooling to the temperature of liquid air. After evacuation of the apparatus the interior of the glass was cleaned by passing an electric discharge alternately through oxygen at 0*3 mm. pressure and hydrogen at 1 mm. pressure contained in the apparatus. This process eliminated impurities which, if not removed in the trap surrounded w ith liquid air, would have poisoned the catalyst. The palladium was rendered active by its being heated in oxygen at 700 C. After the carbon monoxide had been shut up in the capillary reservoirs at a known pressure, the leads were evacuated and thoroughly washed out

ng of a palladium catalyst by carbon monoxide 477 with electrolytic gas. On letting the carbon monoxide out of either of these reservoirs, its pressure was too small to be measured on the McLeod gauge; b ut it could be calculated, since the ratio of the volume of the capillary reservoir to th e leads was known. Sufficient carbon monoxide to give a monomolecular layer of adsorbed carbon monoxide on the palladium catalyst would give a pressure of 8*3 x 10~6 mm. in the leads, or 5*2 x 10~6 mm. in the leads and reaction vessel. For the purposes of calculation it was assumed th a t there was a chequer-board arrangem ent of tangent carbon monoxide molecules on the surface of the palladium, so th a t the area covered per molecule would be the square of the molecular diameter. From published data Jeans (1916) gives 3-78 x 10~8 cm. as the best value for the diam eter of a carbon monoxide molecule. From this value it was calculated th a t 1*6 x lo 14 molecules would completely cover the surface of the catalyst which was 22*7 sq. mm. in area. The induction periods observed after exposure of the palladium catalyst to carbon monoxide In the m ajority of the experiments the catalyst was exposed to carbon monoxide for a fixed tim e; electrolytic gas was then introduced and pressure readings taken at frequent intervals. In a typical experim ent the catalyst was exposed to carbon monoxide for 3 hr. Electrolytic gas was then added a t a pressure of 0*1 mm. and pressure readings taken every 2 min. No fall in pressure took place for 15 m in.; then reaction began and proceeded at the normal rate. The partial pressure of the carbon monoxide in the leads and reaction vessel was 4*4 x 10~5 mm. corresponding to 8-5 layers. The results of other experiments are plotted in the diagram below. T hat the carbon monoxide was removed from the system by the oxygen present in the electrolytic gas was dem onstrated by the following experiments. Mixtures of a small am ount of carbon monoxide and oxygen, and of a small am ount of carbon monoxide and hydrogen, were shut up in the reaction vessel and hydrogen and oxygen respectively adm itted to the leads. After leaving for a suitable time the seal to the reaction vessel was lowered and pressure measurements taken in the normal manner. Induction periods were only observed when the m ixture enclosed in the reaction vessel was carbon monoxide and hydrogen. W hen the m ixture enclosed in the reaction vessel was carbon monoxide and oxygen all the carbon monoxide had combined w ith the oxygen before the hydrogen was added. W hen the constituents of electrolytic gas combine in the presence of the Vol. 176. A. 32

478 M. G. T. Burrows and W. H. Stockmayer catalyst its surface is liable to be oxidized after the reaction has stopped. On exposure of the m etal to carbon monoxide some of the carbon monoxide is removed in reducing this oxide and, in consequence, the length of the induction period is lower than it would have been if the surface of the m etal had been unoxidized. Therefore the palladium was always exposed G raphs of induction periods w ith varying initial am ounts of carbon m onoxide. E xperim ent I. In itia l pressure of carbon m onoxide = 0-78 x 10-5 m m., corresponding to 1*5 layers. In d u ctio n period = 2-5 m in. E xperim en t II. In itial pressure of carbon m onoxide = 1*56 x 10-5 m m., corresponding to 3 layers. In d u ctio n period = 1 3 m in. E xperim ent I I I. In itia l pressure of carbon m onoxide = 2-6 x 10-5 m m., corresponding to 5 layers. In d u ctio n period = 30-5 m in. E xperim ent IV. In itia l pressure of carbon m onoxide = 3-64 x 10~5 m m., corresponding to 7 layers. In d u ctio n period = 48 5 m in. to cold hydrogen before carrying out an experiment to measure the length of an induction period. That superficial oxidation of the catalyst occurs when it is exposed to oxygen for a short tim e is dem onstrated by the experiments quoted below. The pressure of the electrolytic gas used was 0-1 mm. C atalyst exposed to oxygen for 1 hr., C atalyst exposed to hydrogen for 1 hr., oxygen pum ped off, th en cataly st hydrogen pum ped off, th e n cataly st exposed to carbon m onoxide (pres- exposed to carbon m onoxide (pressure 3-3 X 10-5 m m.). sure 3*2 x 10 6 m m.). In d uction period = 2-9 m in. Induction period = 10-3 m in.

The 'poisoning of a palladium catalyst by carbon monoxide 479 The length of the inert period induced by exposure of the palladium to carbon monoxide increases w ith the am ount of carbon monoxide in tro duced. The rate of removal of carbon monoxide decreases as its pressure increases. When the amount of carbon monoxide is small the rate of its removal becomes comparatively very great. This is indicated by the sharp ending of the induction periods. A t first some difficulty was experienced in obtaining reproducible induction periods due to the adsorption of carbon monoxide on the walls of the traps cooled to the tem perature of liquid oxygen. We found, however, th at this source of error could be eliminated by covering the cooled surface with a thin layer of ice, on which carbon monoxide is not appreciably adsorbed. The covering of the cooled surface with ice was easily effected by the condensation of water vapour formed in the reaction vessel from oxygen and hydrogen. The smallest amount of carbon monoxide which can entirely, prevent reaction was found to be of the order of a monomolecular layer. This indicates that, to deprive the metal completely of its catalytic activity, the whole of the palladium surface must be covered with carbon monoxide. In the experiments quoted below the catalyst was exposed to the carbon monoxide for J hr. and then electrolytic gas let into the reaction vessel at a pressure of 0-02 mm. The temperature during the experiments was 20 C. N um ber of experim ent Pressure of CO used in initial exposure m m. ( - 1- O bserved In d uction period in m in. C alculated C alculated using equation using equation (1) given below (2) given below 1 1-924 x 10-5 3-5 3-5 3-2 2 2-444 x 10~5 5 5-1 4-8 3 2-912 x 10-5 6-5 6-8 6-4 4 3-693 x 10-5 10-5 10-0 9-7 5 4-68 x 10-5 13-75 15-1 14-8 6 5-406 x 10~5 17-75 19-4 19-3 7 5-954 x 10-5 24-25 23-2 23-2 8 6-76 x 10-5 26 29-0 29-1 9 8-84 x lo"5 52 47-8 48-1 10 13-52 x 10-5 107-5 108-8 108-2 11 13-52 x 10-5 113 108-8 108-2 12 22-05 x lo - 5 294-5 294-5 280-0 The times of the induction periods were calculated from the power series a + bp4- cp2 + dp3, (1) 32-2

480 M. G. T. Burrows and W. H. Stockmayer where t is the time in minutes and the pressure. The constants were calculated by the method of least squares and found to be a = -0-07, b = 9-44 x 104, c = 4-655 x 109, d = 4-42 x 1012. A ttention m ust be drawn to the fact th a t the above empirical formula cannot be used for the purpose of extrapolation to zero time, since the constants a and b are appreciably affected by the results of the experiments perform ed w ith m oderate and high initial pressures of carbon monoxide. For initial pressures of carbon monoxide exceeding 2-5 x 10~5 mm. the sim pler empirical formula t = ap+ bp2, (2) in which a 6-04 x 104 and b = 5-474 x 109 was found m ent with the experimental results. The decrease in the rate of removal of carbon monoxide as its pressure increases was also shown in numerous other series of determ inations. A summary of another typical set of observations carried out a t 20 C using a lower pressure (0-006 mm.) of electrolytic gas during the induction period is given below. In itia l pressure of carbon m onoxide in th e leads an d Pressure In d u ctio n Difference in th e N um ber of reactio n vessel difference period in in duction experim ent m m. m m. m in. periods 1 0-52 x 10- V 2-5) 2 1-04 x 10~5n 1-04 x 10~5 7 6 h 3 1-56 x 10-5'} 1-04 x 10-5 9-5 11-5 4 2-08 x io - 5y 17-5V 1-04 x 10~5 20-5 5 3-12 x 10~5{ 38 j 1-04 x 10 5 28 6 4-16 x 10~5{ 66 / 1-04 x 10~5 27 7 5-2 x 10~5} 93 } I t will be seen th at at the lowest pressure of carbon monoxide an increase of pressure of 1-04 x 10-5 mm. caused an increase in the induction period of 7 min., whereas at the highest pressure of carbon monoxide an increase of pressure of the same magnitude resulted in an induction period 27 min. longer. To confirm the above conclusion a number of experiments were carried out in which the catalyst was exposed to a constant amount of carbon monoxide, but, in certain cases, the partial pressure of carbon monoxide was reduced. This was effected by opening one or more of the gas reservoirs.

ing of a palladium catalyst by carbon monoxide 481 The decrease in the partial pressure of carbon monoxide due to the increase in volume reduced the length of the resulting induction period. The pressure of electrolytic gas during the induction period was kept constant a t 0*02 mm. and the tem perature m aintained a t 20 C. N u m b er of In d u ctio n period experim ent V olum e in m in. 1 1 60-5 2 1 56*6 3 2 50-2 4 1 66-2 5 1 68-5 6 1 61*8 7 1 61 8 2 53 9 1 64 10 2 55-5 11 1 65-7 12 2 62 13 1 182 14 2 139 15 1 183-4 16 2 154-2 In the experiments quoted above the initial am ount of carbon monoxide was kept constant during the course of each group of determinations. Thus it was found th a t an increase in the pressure of the electrolytic gas resulted in a decrease in the length of the induction period. Furtherm ore, with m ixtures of the gases not in combining proportions, if the partial pressure of the oxygen was kept constant, the length of the inert period induced by exposure to carbon monoxide was independent of the partial pressure of hydrogen. If, however, the partial pressure of oxygen was increased, th a t of the hydrogen being kept constant, the length of the induction period was considerably diminished. These results prove th a t it is the oxygen in the electrolytic m ixture which removes the carbon monoxide from the system. (See table below.) Variations in tem perature have a considerable effect on the length of the induction periods. Increasing the tem perature reduces the length of the induction period as m ight be expected. W hen mixtures of carbon monoxide and electrolytic gas were adm itted to the reaction vessel (to which no carbon monoxide had previously been added) a small but measurable am ount of combination occurred during the first minute but thereafter there was a definite induction period at the end of which reaction proceeded at the normal rate. This shows th a t a complete

482 M. G. T. Burrows and W. H. Stockmayer layer of carbon monoxide is formed on the catalyst surface in a very short time. Details of an experiment are given below: A mixture of 5-564 x 10-5 mm. of carbon monoxide and 0-1 mm. of electrolytic gas was let into the reaction vessel (temperature = 17-5 C). The pressure fall during the first minute was 5-65 x 10-4 mm.; thereafter reaction was prevented for 31 min. and then combination took place at a rate corresponding to a pressure fall of 25-4 x 10~4 mm. per min. Partial pressure Pressure of of hydrogen, carbon monoxide partial pressure Induction Number of initially present of oxygen period in experiment mm. being unity min. 1 3-12 x 10-5 2 30-5 2 3-12 x 10-5 1 28-5 3 3-12 x lo-5 2 27-5 4 3-12 x 10-5 1 32-5 Partial pressure Pressure of of oxygen, carbon monoxide partial pressure Induction Number of initially present of hydrogen period in experiment mm. being unity min. 1 312 x 10~5 i 58 2 3-12 x 10~5 i 38-4 3 3-12 x 10-5 i 56 4 3-12x 10-5 \ 36-4 The results recorded in this communication can be explained by the hypothesis of De la Rive with one or two additional assumptions concerning the adsorptive properties of the metal. As already stated, De la Rive postulated that the water formed when hydrogen and oxygen are brought into contact with the metal results from the reduction of the previously formed oxide. Similarly it must be assumed that the carbon dioxide produced when carbon monoxide and oxygen are brought into contact with the metal results from the reduction of the oxide of the metal by carbon monoxide. To explain the observed phenomena we must also make the assumption that, when an amount of carbon monoxide a little greater than that required to form a monomolecular layer of the gas on the surface of the metal is introduced into the apparatus, it is nearly all adsorbed to form a layer of gas over the complete surface, so compact that only very occasionally is a molecule of oxygen able to come within the range of the valency forces of the metal so as to form with the latter palladium oxide. Accordingly both water vapour and carbon dioxide could be formed only very slowly. Moreover, as the pressure of the carbon monoxide in the

The poisoning of a palladium catalyst by carbon monoxide 483 apparatus is increased, the layer of carbon monoxide on the surface becomes more compact and the rate of formation of carbon dioxide is thereby diminished. Furtherm ore, when the carbon monoxide present is less than a monomolecular layer, its rate of removal by oxygen becomes very rapid owing to the fact th a t oxide can be formed on the surface left free, and consequently the rate of formation of w ater from electrolytic gas quickly attains its maximum value. In conclusion we should like to thank Mr D. L. Chapman, F.R.S., for his valuable advice and interest during the course of this investigation; and also to express our gratitude to the D epartm ent of Scientific and Industrial Research for a maintenance grant made to one of us (M. G. T. B.). Summary 1. Very small amounts of carbon monoxide completely inhibit the combination of hydrogen and oxygen a t the surface of a palladium catalyst. 2. Carbon monoxide is a tem porary poison. I t is removed by the oxygen in the mixtures of hydrogen and oxygen. 3. W hen reaction begins, after an induction period, the maximum rate is rapidly attained. 4. The length of the induction period increases with increase in the am ount of carbon monoxide adm itted to the apparatus, but the rate of removal of carbon monoxide from the system decreases with increase in its pressure. 5. The length of the induction period decreases with increase in the pressure of electrolytic gas, and for non-electrolytic mixtures the length of the induction period is independent of the pressure of hydrogen, but decreases w ith increase in the pressure of oxygen. 6. The length of the inert period induced by a given am ount of carbon monoxide decreases w ith rise in the tem perature. 7. The observations recorded during the course of this investigation are in agreement with the theory th a t the catalysis is a process of alternate oxidation and reduction of the metal as first suggested by De la Rive. R eferences C adw allader 1935 B.Sc. thesis, O xford. C hapm an an d G regory 1934 Proc. Roy. Soc. A, 147, 68. C hapm an an d M oignard 1937 Chem. Soc. p. 1936. D e la R ive an d Becquerel 1839 A n n. P hys. u. Chem. 46, 489. Je a n s 1916 The dynam ical theory of gases, ch. xrv, p. 341.