FAULT DETECTION AND FAULT TOLERANT APPROACHES WITH AIRCRAFT APPLICATION. Andrés Marcos

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FAULT DETECTION AND FAULT TOLERANT APPROACHES WITH AIRCRAFT APPLICATION 2003 Louisiana Workshop on System Safety Andrés Marcos Dept. Aerospace Engineering and Mechanics, University of Minnesota 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 01

Outline * Motivation and basic concepts. * Software and Model. * Research Approaches: general notions and results. * Conclusions. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 02

Motivation Current technologies need automation and accident prevention. Future technologies demand increased levels of reliability and safety. DC-10 United Airlines Flight 232 accident, 19 July 1998. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 03

Basic Concepts Fault Detection and Isolation Ability of a system to diagnose the effect, cause, severity and nature of abnormal behavior (i.e. faults and failures) in its components. Fault Tolerant Control A closed-loop control system that tolerates component malfunctions while maintaining a desired degree of performance and stability. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 04

Basic Concepts Areas of Research FDI Robust Control Reconfigurable Control Patton, R.J. Fault Tolerant Control Systems: the 1997 Situation. SAFEPROCESS 97. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 05

Nonlinear Model here box Boeing 747-100/200 series: High-Fidelity Nonlinear Model. Dryden Turbulence Filter. Sensor Noise. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 06

Software State-of-the-Art Analysis Package High Performance Simulation Aircraft Trimming Aircraft Model Linearisation 3D Visualization & Animation Complete Simulink Model: Full Nonlinear Equations of Motion Aerodynamic Coefficients Model Flight Control Model Hydraulic System Architecture Ground and Gear Effects Cockpit to Control Surface relationship 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 07

Research Approaches Fault Detection and Identification: 1. Linear Time Invariant H model matching Approach. 2. Linear Parameter Varying - Geometric Approach. Fault Tolerant Control: 3. Linear Parameter Varying Approach (control allocation). 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 08

FDI LTI H General Characteristics of the method: * Model-based approach => reduced cost and complexity avoiding hardware redundancy. * Explicit address of robustness. Particular characteristics of our approach: * Open-Loop filter synthesis. * De-coupling model-matching with disturbance rejection. * Additive fault models: elevator actuator & pitch rate sensor. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 09

FDI LTI H ( Objectives ) Filter objectives: 1. Find stable filter. TF 2. min where d e d _ d u 3. max TF f e 4. Robust to modeling errors & uncertainty. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 10

FDI LTI H ( Interconnection ) 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 11

FDI LTI H ( Results I ) Closed-Loop Nonlinear simulation with moderate gust and noise - Plant outputs. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 12

FDI LTI H ( Results II ) Closed-Loop Nonlinear simulation with moderate gust and noise - Residuals. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 13

FDI LPV Geometric * Based on LTI dedicated filter geometric approach proposed by Massoumnia (PhD. Thesis, MIT, 1986.) * Use of geometric concepts: (C,A) Invariant and Unobservability subspaces to provide conditions for separability and mutual detectability of the failures. * Extension to Linear Parameter Varying (LPV) systems to account for plant variations and flight condition. * Filter stability based on LPV stability theory. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 14

FDI LPV Geometric ( Objectives ) Fundamental Problem of Residual Generation (FPRG) : Consider a system with fault model: x = A x + B u + L 1 1 + L 2 2 i := fault signal y = C x L i := fault signature Design residual generator sensitive to L 1 and insensitive to L 2. 1 (t) 0 r(t) 0 2 (t) 0 r(t) = 0 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 15

FDI LPV Geometric ( Experimental Setup ) Design LPV FDI filter based on Open-Loop model. LPV model including elevon and throttle failure: x(t) = A(H) x(t) + B(H) u(t) + L el (H) el (t) + L T T (t) y(t) = C x(t), where H i are the scheduling variables and A(H) = A 0 + H 1 A 1 +... + H 9 A 9 B(H) = B 0 + H 1 B1 +... + H 9 B 9 L el (H) = H 1 b {el,1} + H 6 b {el,6} + H 8 b {el,8} L T = b {T,0}. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 16

FDI LPV Geometric ( Results I ) Closed-Loop Nonlinear simulation: Plant responses (solid); Commands (dashed). 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 17

FDI LPV Geometric ( Results II ) Closed-Loop Nonlinear simulation: Residuals (solid); Faults (dashed). 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 18

FTC LPV General Characteristics of the method: * Off-line active reconfiguration approach. * Results in a single MIMO controller with stability and robustness guarantees for the LPV closed-loop system. Particular characteristics of our approach: * Design reconfigurable controller for elevator actuator failure using a dissimilar hardware strategy (control allocation). * Decoupled tracking of flight path angle (FPA) and Velocity (V) with disturbance rejection. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 19

FTC LPV ( Experimental Setup ) Scheduling parameters: velocity ( V [184,280] m/s ), altitude ( he [4000, 8500] m ), fault diagnostic signal ( f [0,1] ). Controller designs: no fault ( K NF, f=0 ), elevator failure ( K F, f=1 ), reconfigurable ( K R, f [0,1] ). Simulation Fault models: elevator-lock ( @ el = cte ), elevator-float ( @ el = angle of attack ). 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 20

FTC LPV ( Interconnection ) Interconnection for reconfigurable controller synthesis 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 21

FTC LPV ( Results I ) Aircraft responses with reconfigurable controller for elevator-lock at 10 sec : Commands (blue dashdot); No-Fault System (green solid); Faulty System (red dashed). 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 22

FTC LPV ( Results II ) Aircraft responses with reconfigurable controller for elevator-float at 10 sec : Commands (blue dashdot); No-Fault System (green solid); Faulty System (red dashed). 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 23

Research Teams and Support University of Minnesota: Prof. Gary J. Balas, Subhabrata Ganguli, Andrés Marcos. Budapest University of Technology and Economics: Prof. József Bokor, István Szászi. We gladly acknowledge support from: NASA Langley Cooperative Agreement No. NCC-1-337 and our technical contract monitor Dr. Christine Belcastro. Hungarian National Science Foundation (OTKA) under Grant T-030182. 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 24

References FDI LTI H : * Marcos, A., Ganguli, S., Balas, G., "Application of H-infinity Fault Detection and Isolation to a Boeing 747-100/200," 2002 AIAA GNC Conference, Monterey, CA. FDI LPV Geometric : * Szászi, I., Marcos, A., Balas, G., Bokor, J., "LPV Detection Filter Design for Boeing 747-100/200," 2002 AIAA GNC Conference, Monterey, CA. FTC LPV : * Ganguli, S., Marcos, A., Balas, G., "Reconfigurable LPV Control Design for B-747-100/200 Longitudinal Axis," 2002 American Control Conference, Anchorage, AK. Web-page: http://www.aem.umn.edu/people/students/marcosa/home.html 28 Feb, 2003 2003 Louisiana Workshop on System Safety - pp. 25