Series 4/PH MULTIFUNCTION SPOOL VALV air and solenoid air /-/ ISO 99/0 - Size ports / positions SPCIFICATIONS FLUID : or neutral gas, filtered, lubricated or not PRSSUR : 0,90 to + bar (can be used with vacuum) AMBINT TMPRATUR : 0 C, +60 C FLOW (Qv at 6. bar) : 800 l/min (ANR) FLOW COFFICINTS - conforming to ISO 68 : C.6 x 0-7 m /s.pa (sonic conductance) b 0. (absolute static pressure) - conforming to NF 9 : KV 7. (l/min) LIF : 0 millions of cycles (in normal operating conditions) BAS : ISO 99/0 - Size - AFNOR NF 49080 PORTS : By subbases G /8 - G / SUBBASS : Single subbases ISO/AFNOR NF 4908 Joinable subbases ISO/VDMA 44 Joinable subbases with integrated functions MULTIPOL Islands or BUSLINK MULTIFUNCTION Multifunction valves are equipped with pilot selector seals on the top face, on both pilot and sides. ach selector seal can be set on positions, allowing internal or to the pilot or operators, in both versions (pneumatic and electropneumatic). xternal supply allows the valves to operate with a supply pressure ranging from 0 to bar and under vacuum pressure. ach seal includes a tag with an arrow to be set onto the notch corresponding to the required pilot function (see below). Modifications of the function are very simple. The valves are delivered pre-set according to the valve code selected on your order. spool valve Tag with arrow Product label air spool valve Pilot operators (side 4) Return operators (side ) Differential internal supply -differential internal supply internal supply internal supply -differential Differential Spring PA70-6
Series 4/PH The diagram below shows the accessories (delivered with the valves) and/or the solenoid valves appropriate for each function. These components may be separately supplied when changing the function of the valve (the components below are also available for ISO series 4). Symbols FUNCTIONS Pilot (4) Return () 4 Pilot Return 4 4 Spring Differential / 4 4 4 4 4 4 air Spring air Differential air air differential air pilot and / W-W-W air W-W-W valves 89-90 or 9 Interface 88 00 074 Interface 88 00 074 valves 89-90 or 9 Blanking plate 88 00 07 Turning the selector seal upsidedown allows functions (as shown by the arrow). Turning the selector seal upsidedown allows functions (as shown by the arrow) Internal supply xternal supply Internal supply xternal supply 4 PA70-7
Series 4/PH US WITH NON LUBRICATD AIR The 4/PH - ISO valves will operate satisfactorily with lubricated or non lubricated air, even with dry air due to a patented sealing system : a "T" seal backed with a cushioning or compensation seal. This arrangement of seals maintains minimum pilot pressure which remains constant even after the valve has been switched off for a long period of time. When restarting, the performance of the valve will be the same as during continuous operating conditions. This characteristic ensures good performance in both re-start and continuous operation conditions. MANUAL TSTRS INDICATING TH POSITION OF TH SPOOL On request, spool valves can be delivered equipped with manual testers so that the spool position can be checked or moved by manual override. ASY INSTALLATION ASCO/JOUCOMATIC markets a complementary range of components simplifying the installation of valves ISO : Single subbase with side ports or bottom ports Joinable subbases with bottom ports Side connection joinable subbase coupling unit with integral wiring and functions Islands can be supplied with 4 to 8 monostable or bistable ISO spool valves. Systems designed for electrical connection to a PLC by multi-core cable (MULTIPOL - see P8) () or field bus (BUSLINK - see P89) () Numerous accessories complete these systems. () () PA70-8
Series 4/PH Type of solenoid valve Series 89 Series 90 Voltages 4V-V-0V-0 Hz 4V ~ 4V-48V-V-0V-0 Hz V-4V-48V-0V MULTIFUNCTION SPOOL VALV solenoid air ISO 99/0 - Size SPCIFICATIONS FLUID : or neutral gas, filtered, lubricated or not PRSSUR : + to +0 bar (with internal supply to pilot) + to + bar (with solenoid valve series 9) 0.90 to + bar (with to pilot) Can be used with vacuum 0.90 bar maxi PILOT PRSSUR : See table below TMPRATUR AMBIANT : 0 C, +60 C FLOW (Qv at 6. bar) : 800 l/min (ANR) FLOW COFFICINTS - conforming to ISO 68 : C.6 x 0-7 m /s.pa (sonic conductance) b 0. (absolute static pressure) - conforming to NF 9 : KV 7. (l/min) RSPONS TIM : See table below LIF : 0 millions of cycles (in normal operating conditions) BAS : ISO 99/0 - Size - AFNOR NF 49080 PORTS : By subbases G /8 - G / SUBBASS : Single subbases ISO/AFNOR NF 4908 Joinable subbases ISO/VDMA 44 Joinable subbases with integrated functions MULTIPOL Islands or BUSLINK CONSTRUCTION Painted steel cover Pilot and assembly : acetal resin (POM) Sealing nitrile (NBR) and polyurethane (PUR) Internal parts : acetal resin (POM), light alloy Multifunction pilot by selector seal (see page P70-0) Without or with manual testers checking the position of the spool LCTRICAL CHARACTRISTICS OF PILOTS ~ Consumption Inrush Hold 6 VA,VA(,W), W 9 VA 4VA(W) Insulation class F IP 6 The solenoid valve series 90 is dual-voltage (4V ~, V ) (48V ~, 4V ) (V ~, 48V ) (0V ~, 0V ) W F /-/ ports / positions Pressure Return -4 Outlets 4 Pilot - xhausts Protection degree IP 6 lectrical connection Connecter rotatable x 80 CM 8 (Pg 9P) Connector ISO 4400 rotatable x 90 - CM 0 (Pg P) with simplified connection CHOIC OF QUIPMNT / / 4 Symbols 4 FUNCTIONS Pilot (4) Return () pilot - Spring Response time (ms) nergized De-ener gized Pressure of the pilot fluid (in bar) min. max. 0 7 0 4 9 0 4 9 006 CODS Quantity & code VALV + SOLNOID PILOT WITHOUT WITH manual manual tester testers Manual override: : impulse 4 pilot - Differential 40 60 0 4 9 04 4 9 007 90 00 0 + x 90 60 00 90 00 08 with connector (LD) with M connection without connector 4 pilot - 0 -, 0 4 9 0 4 9 008 4 4 pilot - differential pilot and 0-0 4 9 06 4 9 009 0 -, 0 4 9 07 4 9 00 90 00 0 + x 90 60 00 90 00 08 with connector (LD) with M connection without connector PA70-9
Series 4/PH CHOIC OF QUIPMNT / / Symbols Functions Pressure held W Response time (ms) nergized De-ener gized Pressure of the pilot fluid (in bar) min. max. 0, 0 4 9 08 4 9 0 CODS Quantity & code VALV + SOLNOID PILOT WITHOUT WITH manual manual tester testers Manual override: : impulse Pressure applied W 0, 0 4 9 00 4 9 04 90 00 0 + x 90 60 00 90 00 08 with connector (LD) with M connection without connector Pressure release W 0, 0 4 9 09 4 9 0 OPTIONS SOLNOID PILOTS valve pilot / series 9 in versions : -standard -with solenoid head and waterproof metal enclosure (see P9) -complying with uropean standards x "d","m" or "me" for use in explosive atmospheres (see P9) valve series 89 certified x "m" (see P9) valve intrinsically safe (consult us) valves series 89-90 with double pulse coil (see P4) Connector with cable m long (see P) Connector with transil protection (see P-4) valve with plug and built-in visual control and protection : valve without connector Type of solenoid valve 89 NC 90 NC 9 NC () (M) COD solenoid valve without connector 89 00 00 90 00 0 90 00 04 90 00 08 9 00 0 9 00 0 9 00 04 + + + Connector with built-in visual indicator and VDR/RC protection 4V (M) Type of manual override on pilot(s) : : without : screwdriver : impulse () valve series 9 - / NC - Ø.mm with exhaust in subbase Monostable or bistable spool valve with a central Ø M electrical connector ( pins) 48V COD (~ / ) V 0V 88 40 88 406 88 407 88 40 88 60 88 604 88 60 88 608 SUBBASS AND ACCSSORIS : see next pages PA70-0
Series 4/PH SUBBASS ISO Single subbases ISO/AFNOR Joinable subbases ISO/VDMA with bottom port DSCRIPTION - TYP Single subbase with side port Single subbase with bottom port G /8 Joinable subbases with bottom port G /8 (port orifices and 4 with side port G /8) Set of end plates ; ports -- : G / (supplied with plugs) Set of plugs for main pressure supply () and exhausts (-) for different supply pressures (see below) CODS G /8 00 04 G / 00 04 00 08 00 69 00 70 88 Joinable subbases with side port Set of transfer plate and connections for joinable subbases (see page P70-7) (see page P70-9) The concept of mounting plug sets enables joinable subbases to be supplied with different pressures. P P ACCSSORIS ISO Blanking plate to cover interface ISO This plate allows later assembly with a spool valve. Designation Symbol CODS Flow regulator sandwich This unit, fitted between the subbase and the valve, incorporates flow regulators in the exhaust ports and. Flow regulators can be used to control the speed of a double acting cylinder. Weight : 0,0kg 4 Plate Subbase Spool valve MODUL Subbase 88 8 46 00 477 Sandwich pressure regulator module This module, which is placed between a subbase and a spool valve, is designed to regulate the pressure and the port according to: - Adjustable pressure: 0. to 0 bar - G/8 (A) port on top for pressure gauge connection - Locking adjustment knob of "Pull-Turn-Push" type on port (supply pressure) on port on port 4 regulator flow at 6 bar: 000 l/min weight:.680kg regulator flow at 6 bar: 400 l/min weight:.680kg regulator flow at 6 bar: 400 l/min weight:.680kg 4 4 (A) Spool valve MODUL Subbase Button side 46 00 47 46 00 47 46 00 46 46 00 46 L 60mm L L 80mm on ports and 4 regulator flow at 6 bar: 400 l/min weight:.400kg 4 46 00 46 Gauge Ø40 (0 - bar) G/8 bracket connection for pressure gauge mounting 4 00 04 88 00 67 PA70-
Series 4/PH DIMNSIONS AND WIGHTS VALVS ON SINGL SUBBAS Side ports With pilots 89 9 7 0 * *, 07, With pilots 90 98 9 74 7 6 4 With pilots 89 9 ** 7 * 7 Bottom ports 0 4 4 9 8, 8 8, With pilots 90 98 9 74 7 9 * 86 0 0 4 44 * 79 A 4, B 4, 7, CODS Port Dimensions orifices (mm) of subbases -4 --4 - A B 00 04 G /8 G /8 G /8 6 00 04 G /8 G / G / 6 67, Mounting: holes Ø. CODS Port orifices of subbases -4 --4-00 08 G /8 G /8 G /8 0 Total weight (kg) with pilot with pilots Total weight (kg) with pilot with pilots 89 90 89 90.0.7..4 89 90 89 90.... VALVS ON JOINABL SUBBASS WITH BOTTOM PORTS ISO/VDMA 44 Bottom mounting : 4 Ø M6 Front mountinge : 4 Ø 9 Subbase nd plates Number of subbases Port COD orifices --4 -- 00 69 G /8 G /8 00 70 G / Set of end plates supplied with plugs G / (for --) A B± Weights (kg) Valves with pilots + subbases + end plates Pilot 89 Pilot 90 0 9 4. 4.6 76 49.9 6 0 7.4 7. 6 88 6 8.9 9 7 444 47 0.4 0.7 8 00 47.. Weight pilot : x 89 0.0 kg - x 90 0.80 kg 9 6 6 With pilots 89 9 7 0 ** * * 64 4 86 0 4 4 With pilots 90 98 9 74 7, 7 6 4 B ± A * ** : + x mm for plug removal : + x mm for plugs removal 47 68 7 PA70-
SUBBAS SYSTM Metalic joinable subbases with side ports G / with accessories - Series for valves to ISO 99/0 - Size GNRAL This subbase system comprises joinable subbases and accessories with principal characteristics. The equipment has a standard interface complying with the international standard ISO 99/, size, so that spool valves series 4 can be fitted. Subbases for side ports. The subbases are fitted with selector plates which mean that various piping arrangements and inter-connections can be selected. CONNCTION POSSIBILITIS These joinable subbases with side ports offer many advantages: Various piping possibilities due to a large number of port connections. Simple assembly in panels due to an improved accessibility to the ports. Simple maintenance. A reduction in costs due to the removal of pivoting mounting chassis and a reduction in the number of fittings. Possibility of mounting directly onto the body of the machine. A reduction in lengths of tube giving improved flow rates and improved response times. These bases allow piping to outlet ports (, 4) and pilot ports (, 4) on both side faces, as shown below. PIPING THROUGHT TH ND PLAT T The end plates allow the piping of the supply ( ) and exhausts (,), in addition, the pilots (,4) can be piped into the end plates. SAMPL PIPING ARRANGMNTS T This arrangements allows the use of rotatable fitting POSSIBL FLOW PATHS The subbases include flow paths (----4), all of which can be connected through the end plates of each manifold assembly. 4 Flow path test Seal in the subbase 6 selector plates PA70-
Series /ISO POSSIBL FLOW PATHS SYMBOLS SLCTOR PLAT FLOW PATH The pilots are piped separately to each subbase (plate -- supplied with each subbase). Pilot on side 4 is connected between or more subbases. Return on side is connected between or more subbases (uses the same plate as the one above). Blanking plate (allows a manifold to be used with different supply pressures). Allows the inter-connection of both pilots, 4 between or more valves. PIPING OF SUPPLY AND XHAUSTS TO TH ND COVRS STANDARD ASSMBLY Supply and exhausts to side plate. Assembly with different pressures and with the exhaust piped separately to both end plates. Assembly with different pressures and with the exhaust piped together to both end plates. Assembly with supply on plate but with exhausts from the nd end plate. Assembly with the supply port in end plate and the exhaust from the other end plate. P P P P P P P Selector plates supplied as standard allow the assembly as shown above. The full selector plate delivered with end plate, allow the assembly as shown above. For this assembly a selector plate with connections between, is necessary. (88 ) For this assembly a selector plate allows flow through port if required. The supply port in the second plate must be plugged. Selector plates supplied as standard with subbases, and the plugs G / attached with end plates, allow the assembly as shown above. PA70-4
SUBBASS ISO ISO Series /ISO Ports Description Parts list CODS -- --4 Joinable subbases subbase + seals G / G /8 00 0 with side ports selector plate (connects --) G / plugs G /8 plug assembly diabolos Set of end plates end plates G /4 G /8 00 0 blank selector plate G /4 plugs + G /8 plugs assembly diabolos Blank selector plate (no flow) 88 06 Selector plate (connects port ) 88 Selector plate (connects ports, ) 88 Selector plate (connects ports - - ) 88 07 Selector plate (connects ports - - and pilot or 4) 88 08 Selector plate (connects ports - - and pilots and 4) 88 09 ACCSSORIS ISO (see page P70-4) ST OF TRANSFR AND CONNCTIONS Set of transfer plates and connections to join ISO-VDMA joinable subbases of different sizes : ISO - ISO set including : - A transfer module to join ISO-VDMA joinable subbases with ISO and ISO bottom ports, and to connect their supply pressure () and exhaust (-) ports. - One end plate ISO (ports - - ) - One end plate ISO (ports - - ) ISO - ISO set including the same parts as above but appropriate to the ISO - ISO transfer. Set of transfer plates and connections to put together different sizes ISO joinable metalic subbases : ISO - ISO, set including : - A transfer module to join ISO and ISO subbases. - One end plate ISO (ports - - ) : G /4 - One end plate ISO (ports - - ) : G /8 SLCTION DU MATRIL DSIGNATION CODS (mm) Set of transfer plate and connections for ISO/VDMA joinable subbases with bottom ports Set of transfer plate and connections for ISO/VDMA joinable subbases with bottom ports Set of transfer plate and connections for joinable metalic subbases with side port ISO - ISO ISO - ISO ISO - ISO 00 99 00 96 00 90 Possibility of joining the ISO subbase with the ISO joinable polyamid subbase with side ports 00 88 0 0 nd plate ISO Valves and subbases ISO TRANSFR MODUL Valves and subbases ISO nd plate ISO PA70-
Series /ISO DIMNSIONS AND WIGHTS ISO Ports -- : G /4 Ports -4 : G / Ports -4 : G /8 D With pilots 89 C With pilots 90 D D F H C C J M N Pilot 90 Pilot 89 Mountings : 4 slots Ø 8, depth 7 Number of A B Weight subbases (mm) (mm) in kg 9 68,400 48 4 6,680 4 080 8,060 60 6 9,440 6 46 9 0,80 7 47 448,00 8 8 04,80 Weight subbases + end plates + valves + pilots 89 K L P P Y Q R Z Q R 4 4 4 S T U V W W W V B A V W W W V U X T S 4 4 4 C C C D D D F H J K L M N P Q R S T U V W X Y Z ISO 0 98 7 6 99 94 6 0 6 6 6 7 80 68 6 7 8 4 40 6 8 64 04 ASSMBLY OF SUBBASS CONNCTION plugs nd plate Subbase seals Selector plate Subbase Selector plate The blank selector plate supplied with the ISO end plate allows an assembly with different supply pressures. nd plates and subbases are connected together using a system of diabolos and grub screws. nd plate When assembling a manifold of ISO subbases, don't use the last subbase selector plate with the end plate. PA70-6