Feedback Basics. David M. Auslander Mechanical Engineering University of California at Berkeley. copyright 1998, D.M. Auslander

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Feedback Basics David M. Auslander Mechanical Engineering University of California at Berkeley copyright 1998, D.M. Auslander 1

I. Feedback Control Context 2

What is Feedback Control? Measure desired behavior of target system Compare measured to desired behavior Based on comparison, decide on appropriate actuation so measured will move closer to desired copyright 1997-27 D.M.Auslander 3

Feedback Control System Computational element Actuation command Target System Output from target system Measuring Measurement of Instrument target system output copyright 1997-27 D.M.Auslander 4

Why Use It? To compensate for lack of knowledge With perfect knowledge the target system can be made to do anything desired No need to measure - behavior is known, i.e. predictable from our knowledge The real world is not so nice! Unknown disturbances and imperfect system models are more the norm copyright 1997-27 D.M.Auslander 5

Demonstrations Matlab animations - tank(s) and mass(es) Single tank with drain - IntroTank1.m and IntroTank2.m No feedback (open loop) and with feedback Single mass IntroMass1.m and IntroMass2.m No feedback, with feedback copyright 1997-27 D.M.Auslander 6

Single Tank, No Feedback Top line (2.9) is desired value System output (liquid height) never quite gets there Actuation constant at 5 System Output Actuation Command 3 2 1 1 2 3 4 5 6 5 4 1 2 3 4 5 copyright 1997-27 D.M.Auslander 7

Single Tanks, With Feedback Liquid level reaches desired value Gets there faster Actuation is adjusted based on feedback measurement System Output Actuation Command 3 2 1 1 2 3 4 5 1 8 6 4 1 2 3 4 5 copyright 1997-27 D.M.Auslander 8

Position a Mass - No Feedback Turn actuation on full blast to accelerate Turn it full negative to decelerate Doesn t quite reach desired position System Output Actuation Command 1 5 1 2 3 4 5 1-1 1 2 3 4 5 copyright 1997-27 D.M.Auslander 9

Position a Mass - With Feedback Gets to desired position Similar actuation pattern Final stage is much more conservative Overall response is slower System Output Actuation Command 1 5 1 2 3 4 5 1-1 1 2 3 4 5 copyright 1997-27 D.M.Auslander 1

Feedback Control Risks Improper use of feedback can make behavior worse than non-feedback case In these cases, open-loop system is stable Feedback can make it unstable IntroMassUnstable.m copyright 1997-27 D.M.Auslander 11

Controller Induced Instability Motion diverges from the desired position (.5, red) Oscillation levels off when actuator reaches its limit (at +/- 1) System Output Actuation Command 2-2 -4 2 4 6 8 1-1 2 4 6 8 copyright 1997-27 D.M.Auslander 12

Difficulties Making Feedback Work Dynamics Nonlinearity Noise Dimensionality copyright 1997-27 D.M.Auslander 13

Dynamics 14

Definition History dependence Output depends on the history of the input Example, tank Instantaneous value of level depends on recent inflow history Knowledge of current inflow does not say anything about level Vice-versa, knowledge of the level does not say anything about current inflow copyright 1997-27 D.M.Auslander 15

Energy For physical systems, history is characterized by storage of energy Each independent energy storage is described by a state variable Examples Liquid height in tank is potential energy Velocity of mass is kinetic energy History-dependent behavior occurs as stored energy is released copyright 1997-27 D.M.Auslander 16

Ordinary Differential Equations Calculus is a mathematics that can be used to describe history-dependent behavior Systems with a finite number of state variables can be described by ordinary differential equations, ODEs (as contrasted with partial differential equations) Another contrast - finite-state-machines have state variables that each can only have a finite number of values (usually binary, sequential logic) Energy-based state variables are real numbers - infinite precision copyright 1997-27 D.M.Auslander 17

Single-Port Elements Each element has a single energy storage mode Characterized by one state variable ( lumped element) Its connection to other elements (port) is characterized by a pair of signal variables Voltage, current for electrical Force, velocity or torque, angular velocity for mechanical Product of signal variables is power (v * i) copyright 1997-27 D.M.Auslander 18

Accumulation Variables Integration of one of the signal variables gives an accumulation related to energy Example, q = idt q, charge, is related to potential energy in a capacitor These are good choices for state variables Note: choice of state variables in not unique copyright 1997-27 D.M.Auslander 19

Constitutive Relations Other signal variable is related algebraically to accumulation variable To continue capacitor example, Voltage derived from charge, v = q / C More common form, i = C (dv/dt) Similar relation for inductor copyright 1997-27 D.M.Auslander 2

Dissipative Elements Resistive elements Store no energy Convert mechanical power to heat No accumulation variables Signal variable pair is algebraically connected For electrical resistor, v = i R copyright 1997-27 D.M.Auslander 21

Modeling Single-port element is an idealization of real physical components Makes derivation of mathematical model easy Works well for many real engineering problems (but certainly not for all!) Each energy storage element has one state Dissipative elements have no states copyright 1997-27 D.M.Auslander 22

System Topology Differential equation can be derived by combining single-port relations with interconnect information Physical systems have continuity and conservation laws to describe interconnect Kirchoff loop and node rules for electrical systems, for example copyright 1997-27 D.M.Auslander 23

Getting the ODE Get a set of coupled, 1st order ordinary differential equations from: accumulation equations constitutive relations continuity and conservation One equation for each energy storage element copyright 1997-27 D.M.Auslander 24

Simulation Numerical solution of resulting equations Provides a prediction of system behavior Use for what-if studies Iterate for design studies copyright 1997-27 D.M.Auslander 25

Euler s method What does it mean to do numerical solution? Euler s method is simplest, illustrates principles First-order example: dx/dt = f(x) + u(t) -- f() and u() are known functions Approximate dx/dt with Δx/Δt; Δx = [f(x) + u(t)] Δt For any value of x and t this gives change in x (Δx) Then, assume f(x) and u(t) don t change for some short So, x at the next is approximated by, x(t+ Δt) = x(t) + [f(x(t)) + u(t)] Δt copyright 1997-27 D.M.Auslander 26

Applying Euler s Method Use this approximation over and over again to step out solution If higher than first order, use it on all equations at the same (compute all stuff on the right, then update all state variables) Each variable on left (x in dx/dt,y in dy/dt, etc.) is a state variable Accuracy depends on making Δt small enough Euler s method is very crude, requires relatively small step size copyright 1997-27 D.M.Auslander 27

Demo - Step Size IntroTank1.m -- tank, small step size (repeat) DynEulerStep2.m -- tank, large step size copyright 1997-27 D.M.Auslander 28

Tank, Small Step Size Repeat of earlier result Smaller step size would not change shape significantly System Output Actuation Command 3 2 1 1 2 3 4 5 6 5 4 1 2 3 4 5 copyright 1997-27 D.M.Auslander 29

Tank, Large Step Size Note that character of response has changed This is an artifact Caused by step size too large Fast animation speed! System Output Actuation Command 3 2 1 2 4 6 6 5 4 2 4 6 copyright 1997-27 D.M.Auslander 3

High-Order Solvers Better, more complex approximations than Euler s can be constructed More efficient for many problems Best known: Runge-Kutta methods copyright 1997-27 D.M.Auslander 31

Stiff Problems Systems with widely separated scales cause severe numerical dificulties Stiff systems Standard methods cannot look at long scale without dealing with the details of the short scale Implicit methods can deal with long term while ignoring details of short term Heavy calculation load per step, but, for stiff systems, very much bigger steps than standard (explicit) methods copyright 1997-27 D.M.Auslander 32

Why Simulate? Discipline of modeling Forces rigorous examination of target system Unearths easily overlooked characteristics Complex interactions can produce unanticipated system behaviors Multi-parameter optimization copyright 1997-27 D.M.Auslander 33

Example - Tank Qin Q flowrate, m^3/s V volume, m^3 A tank area, m^2 h height of liquid, m h Qout copyright 1997-27 D.M.Auslander 34

Tank Equations dv dt = Q Q Q = kh ( not very accurate!) out V = Ah in out dh dt = ( Q kh) in A copyright 1997-27 D.M.Auslander 35

Tank Simulation IntroTank1.m (repeat) Each step computes inflow, outflow Then computes change in height System Output Actuation Command 3 2 1 1 2 3 4 5 6 5 4 1 2 3 4 5 copyright 1997-27 D.M.Auslander 36

Dynamics Information hiding Internal energy storages, not measured Dynamic information not visible to the system measurement Example - two interconnected tanks Liquid height only measured in one Much more difficult to control copyright 1997-27 D.M.Auslander 37

Two-Tank Demo Contrast single and double tank systems: IntroTank1.m (back a couple of slides) Two tanks connected with a pipe Inflow to first tank; outflow from second Dyn2Tank.m copyright 1997-27 D.M.Auslander 38

Two Tanks, Open Loop Change in first tank (blue) shows up right away Second tank (green) hides change in inflow initially System Output Actuation Command 3 2 1 5 1 4 3 2 1 5 1 copyright 1997-27 D.M.Auslander 39

Example - Mass F x,v m F force, N x position, m v velocity, m/s m mass, kg H momentum, kg N copyright 1997-27 D.M.Auslander 4

Mass, Equations dh = F; H = mv dt dx = v dt thus, dv dt F m or d x = ;, = dt 2 2 F m copyright 1997-27 D.M.Auslander 41

Simulations Single mass, IntroMass1.m Two masses connected by a spring Energy moves between modes but doesn t dissipate Dyn2Mass.m copyright 1997-27 D.M.Auslander 42

Single Mass (repeated) Velocity slope changes immediately Position (blue) hides change in force System Output Actuation Command 1 5 1 2 3 4 5 1-1 1 2 3 4 5 copyright 1997-27 D.M.Auslander 43

Two Masses, No Feedback Energy stays internal to system Simple open loop control is unacceptable System Output 6 4 2 2 4 6 8-1 2 4 6 8 Actuation Command1 copyright 1997-27 D.M.Auslander 44

Equilibrium, Stability State space: the Cartesian space with state variables on each axis Equilibrium: a point in the state space at which none of the state variables are changing Stability: the behavior near an equilibrium point Stable: stays near the equilibrium point Asymptotically stable: converges to the equilibrium point Unstable: does not stay near the equilibrium point copyright 1997-27 D.M.Auslander 45

Control and Stability Target system can be Open-loop stable Open-loop unstable First goal of feedback control: assure stability of closedloop system Danger in applying feedback control: produce unstable behavior in case when target system is open-loop stable Feedback can be used to stabilize an open-loop unstable target system copyright 1997-27 D.M.Auslander 46

III. Feedback Control Implementation 47

Single Loop Systems Single-input, single output systems (SISO) One actuator One instrument No limit to internal dynamic complexity But hard to control if internal dynamics get too complicated copyright 1997-27 D.M.Auslander 48

Canonical Diagram Desired Error System value output r + e Control m Target y computation system (Setpoint, - reference) Measurement (estimate of system output) Instrument copyright 1997-27 D.M.Auslander 49

Discrete/Continuous Time Various devices can be used for the control computation If computer is used its peculiarities must be accommodated Sequential instruction execution Finite precision Sequential execution means computers do only one thing at a Result: sampled data; discrete copyright 1997-27 D.M.Auslander 5

Information Loss Alternative devices, such as op-amps, are continuous Discrete devices ignore information between samples Finite precision - causes noise injection into the control loop Computers make up for these deficiencies by their ability to implement complex computations economically copyright 1997-27 D.M.Auslander 51

Computer Control Computers are currently the most common way of implementing feedback control Continuous- implementations (usually opamp, but could be dedicated digital logic) still used where computers aren t practical Formulations here will be presented for digital computer implementation copyright 1997-27 D.M.Auslander 52

Dynamic Range The ability to handle a wide range of values Important in coping with a variety of situations Example, rapid slewing and slow scanning Hardest to achieve in actuators, then instruments, then computers copyright 1997-27 D.M.Auslander 53

Control Algorithm Computes the manipulated variable (amplifier command) Uses error as input, Must figure out value of m that will bring the system output to its desired (setpoint) value First problem in designing the control algorithm is the dynamics of the target system The measured value of the output only hints at what the system is about to do! copyright 1997-27 D.M.Auslander 54

PID Proportional/integral/derivative Most popular Broadly applicable Not limited to any type or class of system Limited in its ability to cope with complicated dynamics copyright 1997-27 D.M.Auslander 55

Proportional Strength of actuation proportional to error m = k p e k p is known as gain Simplest PID mode to apply May solve problem by itself copyright 1997-27 D.M.Auslander 56

Simulations of P Control Single tank, Prop1Tank.m Higher gain, Prop1TankHiGain.m Still higher gain, Prop1TankTooHiGain.m Slower sampling, Prop1TankSloSamp.m copyright 1997-27 D.M.Auslander 57

Tank, Proportional Control 3 P Control, Kp=5 3 P Control, Kp=1 System Output Actuation Command 2 1 5 1 15 1 5 5 1 15 System Output Actuation Command 2 1 5 1 15 1 5 5 1 15 copyright 1997-27 D.M.Auslander 58

Tank - Very High P Gain Too much of a good thing! Error goes down But behavior is not acceptable System Output Actuation Command 3 2 1 P Control, Kp=4 5 1 15 1 5 5 1 15 copyright 1997-27 D.M.Auslander 59

Tank - Slow Sampling Same gain as 2nd case (kp=1) Behavior is much worse Sampling interval from 2 to 8 System Output 3 2 1 1 2 3 5 1 2 3 Actuation Command1 copyright 1997-27 D.M.Auslander 6

Integral Improves long-term behavior Note that desired level was never quite reached with just P control Adding I action can fix this If the error persists, push harder! copyright 1997-27 D.M.Auslander 61

Integral Implementation Integral term formulation I = k edt i But, computer can only approximate this: I = k e Δt; or, in operational form: i It ( + Δt) = It ( ) + keδt i copyright 1997-27 D.M.Auslander 62

PI Control Sum the proportional and integral terms The integral action is added for cases in which the long-term behavior is not satisfactory Steady-state error Adding the I term has a destabilizing effect Proportional gain may have to be lowered a bit copyright 1997-27 D.M.Auslander 63

Simulation - Tank Single tank, effects of I gain: IntroTank2.m Higher I gain: PI-1TankHiGain.m copyright 1997-27 D.M.Auslander 64

Tank - PI Control With integral action added the steady state error disappears System Output Actuation Command 3 2 1 1 2 3 4 5 1 8 6 4 1 2 3 4 5 copyright 1997-27 D.M.Auslander 65

Tank - I Control, High Gain Raising the integral gain causes instability System Output Actuation Command 4 2 2 4 6 1 5 2 4 6 copyright 1997-27 D.M.Auslander 66

Simulation - Position Control Single mass, P control: P1Mass.m Unacceptable behavior with just P control System Output Actuation Command 2 1-1 5 1 1-1 5 1 copyright 1997-27 D.M.Auslander 67

Derivative Action In this case, short term behavior is the problem Adding feedback makes the system marginally stable Derivative action can fix that Improves stability copyright 1997-27 D.M.Auslander 68

Derivative Implementation Derivative action anticipates : D= k de d dt Computer approximation: D= k d Δe Δt copyright 1997-27 D.M.Auslander 69

Simulation PD Single mass, PD control: PD1Mass.m D action stabilizes System Output Actuation Command 1 5 5 1 1-1 5 1 copyright 1997-27 D.M.Auslander 7

Control Difficulty - Dynamics Control gets much more difficult as internal dynamics increase Much more information is hidden so decisions based on feedback have to be more conservative Extreme example: pure delay For example, controlling something on the moon with a controller on earth copyright 1997-27 D.M.Auslander 71

Simulations - Dynamics Two tanks, connected by a pipe Control target is downstream tank Tank2PID.m Two masses, connected by a spring Control target is first mass (at the motor) Mass2.m copyright 1997-27 D.M.Auslander 72

Two Tanks - with Feedback Needs full PID to work Settling is double single tank Overshoot in first tank; slow rise in second System Output Actuation Command 4 2 2 4 6 8 1 5 2 4 6 8 copyright 1997-27 D.M.Auslander 73

Two Masses Very difficult for controller to take energy out of the system Highly oscillatory behavior Setpoint target is mass that starts at (blue) System Output Actuation Command 4 2 1 2 3 5-5 1 2 3 copyright 1997-27 D.M.Auslander 74

Point-of-Control Separating actuation and measurement makes control more difficult Example - applying force to first mass but using second mass as control target Mass2Split.m copyright 1997-27 D.M.Auslander 75

Two Masses - Target #2 Even with greatly reduced gains, system is not stable Splitting actuation and control makes life difficult! System Output Actuation Command 3 2 1 1 2 3 2-2 1 2 3 copyright 1997-27 D.M.Auslander 76

Control Difficulty - Nonlinearity Linear: everything happens in proportion Double the input, the output doubles, etc. Mathematical: the dependent variables (states) in the differential equation appear only in linear form Mathematical: Superposition of responses Superposition: Given response to one input and response to another, the response to the sum of the inputs is the sum of the individual responses copyright 1997-27 D.M.Auslander 77

Linear Mathematics Superposition is very powerful Only applies to linear systems Huge body of mathematical technique can be applied to linear systems If system is nonlinear, much more difficult to get general result Real world is mostly nonlinear! Lots of problems forced into linear formulation copyright 1997-27 D.M.Auslander 78

Saturation Saturation: a limiting value for a variable Can be for an actuator Limit of available power Physical limit Or for a state Safety limit, example - motor velocity limit Physical limit, example - tank overflow Most common nonlinearity copyright 1997-27 D.M.Auslander 79

Simulation - Saturation Somes saturation is benign Single tank: IntroTank2.m Somes dangerous: state variable saturation Internal state, not measured Two-tank overflow: OverFlow2Tank.m copyright 1997-27 D.M.Auslander 8

Actuator Saturation - Single Tank Actuator saturates early in response No harm done! System Output Actuation Command 3 2 1 1 2 3 4 5 1 8 6 4 1 2 3 4 5 copyright 1997-27 D.M.Auslander 81

Two Tanks - Overflow! First tank overflows -- simulation is stopped Actuation saturated full System Output Actuation Command 4 2 5 1 15 11 1 9 5 1 15 copyright 1997-27 D.M.Auslander 82

Keep the Error Small: Setpoint Profiling Solution - keep the error small Rule #1 of feedback control! Hides a multitude of sin! Do this by making only realistic demands Setpoint profiling Rate-of-change of setpoint never greater than target system is capable of following copyright 1997-27 D.M.Auslander 83

Keep the Error Small: Distubances The error can get too large because of disturbances Pushes response away from profile Chase the system to keep the error small That is, change the setpoint to follow the system Bring it back to the profile when disturbance subsides If system is open-loop unstable, saturation of the control means disaster! copyright 1997-27 D.M.Auslander 84

Simulations - Profile Solving the tank overflow: Profile2Tank.m Position control of mass - velocity can get too high IntroMass2.m Use a profile to keep velocity in limit Profile1Mass.m copyright 1997-27 D.M.Auslander 85

Two Tanks - with Profiled Setpoint Using a very slow profile keeps the overshoot to almost zero System Output Actuation Command 4 2 1 2 3 3 2 1 1 2 3 copyright 1997-27 D.M.Auslander 86

Single Mass, Feedback (repeated) Velocity could be too high The larger the motion, the higher the velocity will go System Output Actuation Command 1 5 1 2 3 4 5 1-1 1 2 3 4 5 copyright 1997-27 D.M.Auslander 87

Single Mass - with Profile Velocity is kept to a limit Maximum velocity reached will not change with size of move System Output Actuation Command 1 5-5 2 4 6 8 1-1 2 4 6 8 copyright 1997-27 D.M.Auslander 88