NONLINEAR MECHANICAL SYSTEMS (MECHANISMS)

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NONLINEAR MECHANICAL SYSTEMS (MECHANISMS) The analogy between dynamic behavior in different energy domains can be useful. Closer inspection reveals that the analogy is not complete. One key distinction of mechanical systems is the role of kinematics the geometry of motion EXAMPLE: automobile internal combustion engine. reciprocating translational motion of a piston is converted to crankshaft rotation by a crank and slider mechanism. θ x 1 x x 2 Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 1

Consider torque applied to rotate the crankshaft. Inertia and friction opposing crankshaft rotation depend on position. if θ 0 or θ 180 small crankshaft rotation does not move the piston inertia is small if θ ±90 crankshaft rotation is nearly proportional to piston translation inertia is large How should this phenomenon be modeled? Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 2

CAUTION: A POSITION-MODULATED INERTIA WOULD VIOLATE ENERGY CONSERVATION! S e τ ω I θ SHOULD THIS BE SOME KIND OF MULTIPORT? unclear the angle that "modulates" inertia also modulates stored kinetic energy that change of stored energy should be associated with a power port... but that angle is already associated with a power port how can a separate port be justified? Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 3

EXAMINE THE MECHANISM KINEMATICS The mechanism imposes a relation between crankshaft angle and piston position x = where l 1 = crank length l 2 2 l 1 2sin2(θ) + l 1 cos(θ) l 2 = connecting rod length check: θ = 0 x = l 2 + l 1 θ = ±90 x = l 2 2 l 1 2 OK θ = 180 x = l 2 l 1 Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 4

MODULATED TRANSFORMER The kinematic relation x = x(θ) may be regarded as a transformation between coordinates. An energetically consistent description of the mechanism inertia includes a modulated transformer. For example, if the inertia of the crank and connecting rod are neglected, and the piston mass is assumed to be the dominant inertia, a bond graph of that model is S e τ ω 1 MTF 1 v I :m θ. : θ x. dt F Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 5

The angle-dependent transformer modulus is found by differentiating the kinematic relation v = dx dt = dx dθ dθ dt = j(θ) ω j(θ) is often called the Jacobian of the transformation x(θ) For the crank and slider mechanism: dx dt = l 1 2 sin(θ) cos(θ) l 2 2 l 1 2sin2(θ) l 1 sin(θ) dθ dt j(θ) = l 1 2 sin(θ) cos(θ) l 2 2 l 1 2sin2(θ) l 1 sin(θ) Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 6

The modulated transformer also relates crankshaft torque to piston force τ = j(θ) F such that power in = power out τ ω = j(θ) F ω = F j(θ) ω = F v Thus the Jacobian is an angle-dependent moment arm. check: θ = 0 j = 0 θ = 90 j = l 1 θ = 180 j = 0 OK θ = 270 j = l 1 Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 7

CAUTION: there are subtleties to modulated transformers 1. THE TRANSFORMER RELATIONS MAY BE PROPERLY DEFINED IN ONLY ONE DIRECTION. The map θ x is well defined there is an unique x for every θ The map x θ is poorly defined for some values of x the relation does not exist When the relation exists it is ambiguous many values of θ correspond to the same x Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 8

NOTE: if the relation between displacements and flows is well defined in one direction then the relation between efforts and momenta* is well defined in the other e.g., v = j(θ) ω is well defined for all θ but j(θ) = 0 at θ = 0 and θ = 180 thus ω = j-1(θ) v is not defined at these singular points conversely, τ = j(θ) F is well defined for all θ but F = j-1(θ) τ is not defined at the singular points *discussed later Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 9

2. THE MINIMUM NUMBER OF STATE VARIABLES TO DESCRIBE SYSTEM ENERGY MAY BE UNCLEAR Causal analysis reveals a single independent energy storage element this suggests the minimum system order is one but an additional state equation is required to compute the angle in fact the minimum system order is two Furthermore, this causal form requires the inverse map (or the inverse jacobian) to find the angle. Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 10

3. ACTIVE ELEMENTS MAY APPEAR AS PASSIVE ELEMENTS A kinematically constrained source may behave like a storage elements but significant differences remain. EXAMPLE: SIMPLE PENDULUM y r g θ x m develop a network model of this system Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 11

A general procedure to find network models for mechanisms: 1. IDENTIFY GENERALIZED COORDINATE(S) a set of variables that uniquely define system configuration in this case, angle θ may be used as a generalized coordinate 2. IDENTIFY THE KINEMATIC RELATION(S) DEFINING OTHER RELEVANT DISPLACEMENTS (COORDINATES) in this example, the vertical position, y, of the mass is relevant kinematics: y = r cos(θ) Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 12

3. DIFFERENTIATE THE KINEMATIC RELATION(S) TO FIND THE TRANSFORMER MODULUS dy dt = r sin(θ) dθ dt velocities: v = dy dt ω = dθ dt Jacobian: j(θ) = r sin(θ) 4. THE BASIC JUNCTION STRUCTURE IS θ. j(θ) y. 1 MTF : : 1 Other junction elements may be added as needed. Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 13

5. ADD ENERGY STORAGE, DISSIPATION AND SOURCE ELEMENTS. in this case kinetic energy storage (a rotational inertia) is associated with angular speed gravity may be described as a constant-force source that does work when vertical position changes θ j(θ) y mr 2 : I : 1 MTF : : 1 S e :mg Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 14

Causal analysis shows only one independent energy storage element the inertia. that suggests the minimum system order is one. From the previous argument we know that an additional state variable is needed to compute the angle. the minimum system order is two. But in addition, this system can oscillate. Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 15

The combination of effort source and modulated transformer can behave like a mechanical spring. j(θ) y MTF : : 1 S e : mg is equivalent to C :: τ = mgr sin(θ) The resulting graph indicates the system can oscillate. I θ : 1 C :: τ = mgr sin(θ) However, this spring has a hidden causal constraint effort (torque) must be the output variable. Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 16

EXAMPLE: SPRING PENDULUM THE PROCEDURE APPLIES TO SYSTEMS WITH MANY GENERALIZED COORDINATES y r g θ x m Find a network model for this mechanical system Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 17

1. IDENTIFY GENERALIZED COORDINATES polar coordinates, r and θ, are one suitable choice 2. IDENTIFY THE KINEMATIC RELATIONS DEFINING OTHER RELEVANT DISPLACEMENTS (COORDINATES) Cartesian coordinates, x and y, are relevant x = r sin(θ) y = r cos(θ) Note: By the definition of generalized coordinates, these relations will always be well-defined. Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 18

3. DIFFERENTIATE THE KINEMATIC RELATION(S) TO FIND THE TRANSFORMER MODULI Velocities: u = dx/dt v = dy/dt n = dr/dt ω = dθ/dt Jacobian: u = n sin(θ) + r cos(θ) ω v = n cos(θ) - r sin(θ) ω Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 19

4. THE BASIC JUNCTION STRUCTURE IS 1 θ MTF 0 1 x MTF MTF 1 r MTF 0 1 5. ADD ENERGY STORAGE AND SOURCE ELEMENTS. y 0: 1/k: S e C θ 1 MTF 0 1 x I:m r MTF MTF 1 MTF 0 1 I y :m S e :mg Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 20

MULTI-BOND NOTATION The basic bond graph notation is cumbersome for mechanisms of even modest complexity. The more compact multibond notation offsets this problem. In multibond notation, the spring pendulum model is C 1 MTF 1 I The multibond depicts a multiple (or vector) of power flows each with an associated multiple (vector) of efforts, flows, momenta, displacements e.g., x y F x p x u v F y p y Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 21

All associated elements are multiports I: multiport inertia e.g., I = m 0 0 m C: multiport capacitor e.g., C = 0 0 01/k MTF: multiport modulated transformer u v = sin(θ) r cos(θ) cos(θ) -r sin(θ) n ω Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 22

e.g., 1 denotes a power-continuous junction where flows associated with each distinct power are identical u transformer = u inertia v transformer = v inertia Mod. Sim. Dyn. Sys. Nonlinear Mechanics Intro. page 23