Distinctive haracteristics Miniature Toggles Series M ntirotation design, standard on noncylindrical levers, mates toggle and bushing; bottom of toggle has two fl atted sides which fit into a complementary opening inside bushing. ntijamming design protects contacts from damage due to excessive downward force on actuator. High torque bushing construction prevents rotation or separation from frame during installation. High insulating barriers increase isolation of circuits in multipole devices and provide added protection to contact points. Molded diallyl phthalate case has a UL fl ammability rating of 94V-0. Epoxy sealed terminals prevent entry of solder fl ux and other contaminants. Prominent external insulating barriers increase insulation resistance and dielectric strength. Interlocked actuator block, lever, and interior guide prevent switch failure due to biased lever movement. linching of frame to case well above base and terminals provides,500v dielectric strength. ctual Size
eneral Specifi cations Miniature Toggles Series M Electrical apacity (Resistive Load) Power Level (code W): 6 @ 5V & 3 @ 50V 4 @ 30V D for On-None-On & On-None-Off; 3 @ 30V D for all other circuits Logic Level (code ): 0.4V maximum @ 8V /D maximum (pplicable Range 0.m ~ 0. @ 0mV ~ 8V) Logic/Power Level (code ): ombines W & ratings Note: Find additional explanation of dual rating & operating range in Supplement section. Other Ratings ontact Resistance: 0 milliohms maximum for silver; 0 milliohms maximum for gold Insulation Resistance:,000 megohms minimum @ 500V D Dielectric Strength:,000V minimum between contacts for minute minimum;,500v minimum between contacts and case for minute minimum Mechanical Life: 00,000 operations minimum; 50,000 operations minimum for flat, locking, & splashproof devices Electrical Life: 5,000 operations minimum for silver; 50,000 operations minimum for gold; 50,000 operations minimum for silver at 3 @ 5V Nominal Operating Force: 3.9N for Single Pole; 4.4N for Double Pole; 6.86N for Three Pole; 7.85N for Four Pole ngle of Throw: Materials & Finishes Toggle: rass with chrome plating Frame: Stainless steel ushing: rass with nickel plating Support racket: Steel with tin plating ase: Diallyl phthalate resin (UL94V 0) Movable ontactor: Phosphor bronze with silver or gold plating Movable ontacts: Silver alloy (code W); copper with gold plating (code ); or silver alloy with gold plating (code ) Stationary ontacts: Silver with silver plating (code W); copper or brass with gold plating (code ); or silver with gold plating (code ) Terminals: opper or brass with silver plating; or copper or brass with gold plating Environmental Data Operating Temp Range: Humidity: Vibration: Installation Processing Shock: Sealing: Mounting Torque: Soldering: leaning: 30 through +85 ( F through +85 F) 90 ~ 95% humidity for 96 hours @ 40 (04 F) 0 ~ 55Hz with peak-to-peak amplitude of.5mm traversing the frequency range & returning in minute; 3 right angled directions for hours 50 (490m/s ) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Panel seal bushing options 3 & D3 meet IP67 of IE6059 Standards. 3.0Nm (6.55 lb in) double nut for large bushing;.5nm (3 lb in) double nut & 0.7Nm (6 lb in) single nut for all other bushings For all old ontacts & ircuits, 3, 8, & 9, see Wave Soldering Profile in Supplement section. Manual Soldering: 4 seconds max. @ 40 max. Note: Lever must be in OFF (center) position. For Silver ontact ircuits & 4 through 7: Wave Soldering: 5 seconds maximum @ 70 maximum. Manual Soldering: 3 seconds max. @ 350 max. These devices are not process sealed. Hand clean locally using alcohol based solution. See leaning Specifications in Supplement section. Standards & er tifications Flammability Standards: UL94V 0 for case UL Recognized: ll models recognized at 6 @ 5V or 3 @ 50V or R 0.4V maximum @ 8V D maximum; UL File No. WOYR.E4445; add /U to end of part number to order UL mark on switch. S ertified: ll models recognized at 6 @ 5V or 3 @ 50V or 0.4V maximum @ 8V maximum; S File No. 03535-0-000; add / to end of part number to order S mark on switch.
TYPIL SWITH ORDERIN EXMPLE M0 3 S S W 0 POLES SMLL TOLES SMLL USHINS TT MTERILS & RTINS OPTIL PS P OLORS SPST SPDT DPST DPDT SP3T 3 3PDT 4 4PDT DP3T IRUITS * NE OFF NE 3 OFF 5 NE () 8 () OFF () 9 OFF () ** 4 ** 6 () () ** 7 () ( ) = Momentary S S S3 E * E E4 * Q * Q * Q4 * D K K R.43 (0.5mm) at.00 (5.08mm) at.56 (6.5mm) at.450 (.4mm) Flatted.56 (6.5mm) Flatted.840 (.3mm) Flatted.550 (4.0mm) one.640 (6.6mm) one.840 (.3mm) one.57 (4.5mm) olor Tipped one.840 (.3mm) olor Tipped one.370 (9.4mm) Paddle.559 (4.mm) Paddle Specify cap color for toggles, D, K & K at the end of the part number. *vailable on - and -pole only. LRE TOLES.453 (.5mm) Large at.689 (7.5mm) Large at.60 (5.5mm) Large Flatted S S D D3 S4 D8 3 (8.9mm) Threaded with (8.9mm) Smooth with.80 (7.mm) Threaded with.80 (7.mm) Smooth with (8.9mm) Threaded with D Flat (8.9mm) Threaded Splashproof with D Flat (combines only with S & S) 6mm (8.9mm) Threaded with (8.9mm) 6mm Threaded Splashproof with D Flat (combines only with S & S) LRE USHINS Large.47 (mm) Threaded with Large.47 (mm) Threaded Splashproof with D Flat W Silver; Rated 6 @ 5V & 3 @ 50V old; Rated 0.4V max @ 8V /D max old over Silver; Rated 6 @ 5V & 0.4V max @ 8V /D max 0 Solder Lug TERMINLS 0 Quick onnect 03.50 (6.35mm) Straight P 05.45 (0.8mm) Wirewrap 06.750 (9.05mm) Wirewrap 07.964 (4.5mm) Wirewrap 08.06 (7.0mm) Wirewrap R V DESRIPTI FOR TYPIL ORDERIN EXMPLE M03SSW0 For Small at Toggles For S at Toggle onical ap for S at Toggle For Large at Toggles For Toggle For Toggle For Locking Lever Supplied with nickel plated cap as standard. E F H H lack White Red Yellow reen lue ray (for K & K paddles) Optional luminum aps lack Red lue ray * -NE-OFF circuit available in - and -pole only. ** 3- circuits L LOKIN LEVER.0 (5.mm) Dia. Locking Lever L USHINS FOR LOKIN LEVERS.9 (7.4mm) Threaded with for Lever Lock.43 (0.5mm) at Toggle IMPORTNT: Switches are supplied without UL & S marking unless specified. Specific models & ratings noted on eneral Specifications page. L L3 Smooth with for Lever Lock.95 (7.5mm) Threaded Splashproof with D Flat for Lever Lock /4 40 (8.9mm) Threaded ushing with Silver ontacts with 6 mp Rating SPDT -OFF- ircuit Solder Lug Terminals
POLES & IRUITS Toggle Position ( ) = Momentary onnected Terminals Down enter Up Down enter Up Pole Model SP M0 NE OFF -3 OPEN OPEN SPST Throw & Schematics Note: Terminal numbers are not actually on the switch. * Reverse circuits available upon request. (OM) 3 SP M0 M03 *M05 M08 *M09 () NE OFF NE OFF OFF () () () -3 OPEN - SPDT (OM) 3 DP M0 NE OFF -3 5-6 OPEN OPEN DPST (OM) 5 3 6 DP M0 NE M03 OFF *M05 NE () M08 () OFF () *M09 OFF () -3 5-6 OPEN - 5-4 DPDT (OM) 5 3 4 6 3P M03 NE M033 OFF M035 NE () M038 () OFF () M039 OFF () -3 5-6 8-9 OPEN - 5-4 8-7 3PDT 5 (OM) 8 3 4 6 7 9 4P M04 NE M043 OFF M045 NE () M048 () OFF () M049 OFF () -3 5-6 8-9 - OPEN - 5-4 8-7 -0 4PDT 5 (OM) 8 3 4 6 7 9 0 For 3 Throw (3-On) Pole Model Down enter Up onnected Terminals & Schematics SP M04 M06 M07 () () () External onnection External onnection External onnection (in) 5 (in) 5 (in) 5 (out) 3 4 (out) 6 (out) (out) 3 4 (out) 6 (out) (out) 3 4 (out) 6 (out) -3 5-6 -3 5-4 - 5-4 DP M044 M046 () () M047 () External onnection External onnection (in) 5 8 (in) 3 9 (out) 4 (out) 6 (out) 7 (out) 0 (out) (out) External onnection External onnection (in) 5 8 (in) 3 9 (out) 4 (out) 6 (out) 7 (out) 0 (out) (out) External onnection External onnection (in) 5 8 (in) 3 9 (out) 4 (out) 6 (out) 7 (out) 0 (out) (out) -3 5-6 -3 5-4 - 5-4 8-9 - 8-9 -0 8-7 -0 The SP3T model utilizes a double pole base. External connection must be made during field installation. External onn (out) (out) 6 3 5 4 (out) ommon (in) The DP3T model utilizes a four pole base. External connection must be made during field installation. External onn ommon (in) (out) (out) (out) 9 6 3 8 5 0 7 4 (out) (out) ommon (in) (out)
SMLL TOLES Important: Toggle length changes based on bushing selected. ll illustrations are shown with long bushing. When using a.80 long bushing, toggle length increases.070. Standard Material & Finish: rass with right hrome ontact factory for optional finishes. S.43 (0.5mm) at (.8) Dia.0 (0.5).43 S.00 (5.08mm) at (.7) Dia.06 (5.08).00 S3.56 (6.5mm) at (.7) Dia.06 (6.5).56 E (5.08).00.450 (.4mm) Flatted (.54).00 (.4).450 E (4.).65.56 (6.5mm) Flatted (6.5).56 E4 (5.0).97.840 (.3mm) Flatted (.3).840.57 (4.5mm) olor Tipped one Supplied with ap T445 Polycarbonate (3.0) Dia.8 (4.5).57 (4.5).77 Only vailable in - & -Pole Only vailable in - & -Pole Q.550 (4.0mm) one Q.640 (6.6mm) one Q4.840 (.3mm) one.840 (.3mm) D olor apped one Supplied with ap T460 Polyethylene (3.) Dia. (4.0).550 (3.) Dia. (6.6).640 (3.) Dia. (.3).840 (3.) Dia. (.3).840 (6.4).646 Only vailable in - & -Pole Only vailable in - & -Pole Only vailable in - & -Pole K.370 (9.4mm) Paddle Supplied with ap T467 K.559 (4.mm) Paddle Supplied with ap T468 Polyamide (5.0).97 (9.4).370 (4.6).8 (.4).094 (0.3).406 Polyamide (4.4).73 (4.).559 (.4).094 (5.).594 (5.0) Dia.97 ap olors vailable: lack White Red E Yellow F reen lue H ray (For K & K only)
SMLL USHINS S /4-40 (8.9mm) Threaded with S (8.9mm) Smooth with S4 6mm/ (8.9mm) Threaded with (6.) Dia.44 M6 P0.75 Max. Panel Thickness w/standard Hardware:.6mm (.0 ) Max. Panel Thickness w/standard Hardware:.6mm (.0 ).80 (7.mm) Threaded with.80 (7.mm) Smooth with (6.) Dia.44 (7.).80 (7.).80 When using this bushing, toggle length is increased by.070. Max. Panel Thickness w/standard Hardware: 0.8mm ( ) When using this bushing, toggle length is increased by.070. D (8.9mm) Threaded with D Flat D3 /4-40 (8.9mm) Threaded Splashproof with D Flat (0.0) Dia.394 (.5).059 D8 Max. Panel Thickness w/standard Hardware:.6mm (.0 ) 6mm/ (8.9mm) Threaded Splashproof with D Flat (0.0) Dia.394 M6 P0.75 (.5).059 Hardware and Quantity D3 combines only with S & S toggles. Max. Panel Thickness w/standard Hardware: 4.9mm (.93 ) Standard Hardware Supplied for Small ushings ushing odes S/S4 D D3/D8 L L3 Hex Nut Locking Ring 0 0 0 Lockwasher 0 0 O-ring 0 0 0 0 Panel utouts For S, S,,, or S4 ushing with & for L ushing (6.5) Dia.56 (0.6).04 (5.6).0 For S,, or S4 ushing with Locking Ring & for L ushing (6.5) Dia.56 (.) Dia.087 (6.5).56 For D, D3, or D8 ushing with D Flat & for L3 ushing (6.5) Dia.56 (5.8).8
LRE TOLES Toggle & ushing ombinations: These toggles combine with the mm bushings & 3..453 (.5mm) Large at.689 (7.5mm) Large at R.60 (5.5mm) Large Flatted (6.0) Dia.36 (6.0) Dia.36 (6.5).4 (3.6).40 (.5).453 (7.5).689 (5.5).60 Standard Material & Finish: rass with right hrome Optional Finishes: ontact factory for satin chrome or black. LRE USHINS Large.47 (.0mm) Threaded with 3 Large.47 (.0mm) Threaded Splashproof with D Flat (.85).073 (.).043 M P (.0).47 (4.9).93 (0.9).49 (.0).47 (8.0) Dia.709 M P (.0) Max. Panel Thickness w/standard Hardware:.6 (5.5mm) Standard Hardware for : hex face nut T503M, locking ring T506M, lockwasher T508, and hex backup nut T57M Max. Panel Thickness w/standard Hardware:.56 (6.5mm) Standard Hardware for 3: hex face nut T503M and o-ring T40P Panel utouts For ushing with (.5).060 (.5) Dia.49 (.5).453 For ushing with Locking Ring (.5) Dia.49 (3.0) Dia.8 (9.0).354 For 3 ushing with D Flat (.).437 (.5) Dia.49
LOKIN LEVER & USHINS LL Threaded with LL Smooth with LL3.95 (7.5mm) Threaded Splashproof with D Flat (0.0) Dia.394 (5.) Dia.0 (5.) Dia.0 (5.) Dia.0 (6.5) (8.0).650 (5.0).59 (4.6) Dia.8 (6.5) (8.0).650 (5.0).59 (4.6) Dia.8 (6.5) (8.0).650 (5.0).59 (4.6) Dia.8 (9.7).38 (7.4).9 (9.3) (7.0).366.75 (6.) Dia.44 (9.8).386 (7.5).95 (.5).059 Max. Panel Thickness w/standard Hardware:.mm (.047 ) Max. Panel Thickness w/standard Hardware:.mm (.047 ) Lever Material & Finish: rass with hrome Plating on-none-on on-none-(on) on-off-(on) on-on-(on) on-off-on on-on-on (on)-off-(on) (on)-on-(on) Locking Mechanism positions lock position locks positions lock 3 positions lock position locks Lever Supplied with ap T47 ap Material: rass with Nickel Plating olor odes for Optional nodized luminum aps lack Red lue H ray (natural aluminum) TT MTERILS & RTINS W Silver over Silver Power Level 6 @ 5V & 3 @ 50V old over rass or opper Logic Level 0.4V maximum @ 8V /D maximum Note: See Supplement section to find complete explanation of operating range. old over Silver Power Level or Logic Level 6 @ 5V or 0.4V maximum @ 8V /D maximum Note: This dual rated option is suitable when two or more identical switches are used in logic and in power circuits within the same application. See Supplement section to find complete explanation of dual rating and operating range.
TERMINLS 0 Solder Lug 0.06 (.57mm) Wide Quick onnect The.043 X oblong hole accommodates solid 8-gauge wire or solid or stranded 0-gauge wires. Epoxy Seal (.0) (.).043 Thk = (4.0).57 (.0) Epoxy Seal Thk = (6.35).50 (.57).06 03.50 (6.35mm) Straight P Epoxy Seal (6.35) (4.8).50.89 (.7).046 Thk = 3.85 (.8) Dia Typ.073 (4.8).89 3 6 5 4.85 (.8) Dia Typ.073 3 6 (4.8) Typ.89 9 8.85 (.8) Dia Typ.073 Single Pole Double Pole Three Pole Four Pole 5 4 7 3 6 5 (4.8) Typ.89 9 8 4 7 0.85 (.8) Dia Typ.073 05.45 (0.8mm) Wirewrap or Extended P 06.750 (9.05mm) Wirewrap or Extended P Epoxy Seal If using as extended P terminal, refer to the above footprints. 07 08.964 (4.5mm) Wirewrap or Extended P.06 (7.0mm) Wirewrap or Extended P Thk = (.7).050 Dimension = terminal lengths as shown beside the terminal codes at the left. OPTIL PS & P OLORS T45 for S at Toggle T444 onical ap for S at Toggle R T434 for Toggle V T406 for Toggle Material: Polyethylene Material: Polyethylene Material: Vinyl hloride Material: Vinyl hloride (5.0) Dia.97 (3.5).53 (.0).47 (4.8) Dia.89 (3.).56 (.5).45 (6.6) Dia.60 (.3).484 (3.5).53 (8.5).78 (8.0).709 ap olors vailable: lack White Red E Yellow F reen lue
Solder Lug TYPIL SWITH DIMENSIS Single Pole (.) x (.0) Typ.043 x (7.9).3 (.8) Dia.0 (0.5).43 (9.4).37 (4.5).77.85 Typ (0.5) Typ.00 3 (.0) (3.0).5 M0SSW0 M0 model does not have terminal. Solder Lug Double Pole (.) x (.0) Typ.043 x (.7).500 (.8) Dia.0 (0.5).43 (9.4).37 (4.5).77.85 Typ (0.5) Typ.00 6 5 4 (4.8).89 3 (3.0).5 (.0) Typ M0SSW0 M0 model does not have terminals & 4. Solder Lug Three Pole (7.5).689 (.8) Dia.0 (0.5).43 (.5).453 (.) x (.0) Typ.043 x.85 Typ (0.5) Typ.00 (4.5).77 (4.8) Typ.89 9 8 7 6 3 5 4 (3.0).5 (.0) Typ M03SSW0 Solder Lug Four Pole (.3).878 (.8) Dia.0 (0.5).43 (.5).453 (.) x (.0) Typ.043 x.85 Typ (0.5) Typ.00 (4.5).77 0 (4.8) Typ.89 9 8 7 6 3 5 4 (3.0).5 (.0) Typ M04SSW0
STNDRD HRDWRE FOR SMLL & LRE USHINS T53H for Inch T53M for Metric Hex Nut Nickel/rass or M6 P0.75 T507H for Inch T507M for Metric Locking Ring Steel with hromate/zinc (6.0) Dia or.50 T509 Lockwasher Steel with hromate/zinc (not supplied with splashproof models) T56 O-ring for Splashproof Models Nitrile utadiene Rubber (8.0) (.0) (.0) Dia.47 (6.4) Dia.5 (0.) Dia.40 (6.07) Dia.39 (9.63) Dia.379 (5.5) or.9 (9.0).354 (.5).059 (.7).067 (0.5).00 (.78).070 T503M Hex Face Nut hrome/rass M P T506M Locking Ring Steel with hromate/zinc (.) Dia.476 T508 Lockwasher Steel with hromate/zinc (Not supplied with splashproof models) (.).476 T57M Hex Nut Nickel/Steel M P T40P O-ring for Splashproof Models Natural Rubber (4.0).55 (.8).0 (8.) Dia.77 (5.8) Dia.6 (4.0).55 (.) Dia.476 (7.5) Dia.689 (.5).453 (3.8) Dia.543 (6.0).630 (.4).094 (.8).0 (9.5).374 (.0).039 (.0).039 (0.5).00 (6.0).630 (.0) (.5).059 OPTIL SPLSHPROOF OOTS Various optional nuts and -OFF plates are available; dimensions are shown in the ccessories & Hardware section. T48 (M-metric H-Inch).445 (.3mm) oot for S Toggle Silicone Rubber T40.760 (9.3mm) oot for Toggle Silicone Rubber T40S.567 (4.4mm) oot for Toggle Silicone Rubber T40.46 (.7mm) oot for Toggle Nitrile utadiene Rubber (9.8).386 (.3).445 (4.3).563 (4.6) Dia.8 (6.7) Dia.64.45 (5.3).60 (9.3).760 (3.8).937 (.4) Dia.488 (8.0) Dia.709 (0.4).409 (4.4).567 (8.9).744 (.4) Dia.488 (8.0) Dia.709 (0.0).394 (.7) (3.).46.50 (6.0) Dia.630 (7.0) Dia.669 (7.5) Dia.689 (.0) (.57).06 ~ (0.5).00 (3.0) (3.5).8 ~.38 (.57).06 (0.5).00 (3.0) (3.5).8 ~.38 (.57).06 (3.5).38 ~ (.57).06 (5.5).7