N O CC O CC N FO CC N FO CC N FO CC S Powerex, nc., Hillis Street, Youngwood, Pennsylvania 5697-8 (74) 95-77 ntellimod Module Three Phase + Brake GBT nverter Output A E Z F G H AA L 4 6 5 7 8 9 6 4 5 7 8 9 R"Y" (4 PLACES) W B D J K U X UPC UFO UP 4 UP 5 PC 6 FO 7 P 8 P 9 WPC WFO WP WP NC 4 N 5 BM 6 UN 7 N 8 WN 9 FO P BR N U 4 5 W Rfo S C F "T" (4 ) OUT Q M 4 5 TEMP N P WP WP P P U P o WPC W FO PC FO UPC F BR NC WN N N UN 9 5 8 4 7 6 N FO CC N F OUT S S OUT S OUT OUT S S OUT TH N W B U P R S 9 5 7 6 8 4 U FO UP N FO CC OUT Description: Powerex ntellimod ntelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to khz. Built-in control circuits provide optimum gate drive and protection for the GBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic Short Circuit Over Current Over Temperature Under oltage Outline Drawing and Circuit Diagram Dimensions nches Millimeters A.76±.4 7.±. B.96±.4.5±. C.7±.4 8.±. D.48±. 88.5±.5 E.±. 58.5±.5 F.±. 56.75±.8 G.6 4. H.. J.7±. 68.58±.8 K.4.6 L.±..54±.5 M.4.5 Dimensions nches Millimeters P.66±. 67.5±.8 Q.49.4 R.7 Rad. 4.4 Rad. S.5 8.9 T.8 Dia. Dia. 4.5 U..4..6 W.8±.4.±. X..5 Y. 5. Z.4. AA.9±. 9.96±.8 Applications: nverters UPS Motion/Servo Control Power Supplies Ordering nformation: Example: Select the complete part number from the table below -i.e. is a, 5 Ampere ntellimod ntelligent Power Module. Type Current Rating CES Amperes olts (x ) PM 5 N.5±..5±. 6
Powerex, nc., Hillis Street, Youngwood, Pennsylvania 5697-8 (74) 95-77 ntellimod Module Three Phase + Brake GBT nverter Output Absolute Maximum Ratings, T j = 5 C unless otherwise specified Characteristics Symbol Units Junction Temperature T j to 5 C Storage Temperature T stg 4 to 5 C Case Operating Temperature T C to C Mounting Torque M4 Mounting Screws in-lb Module Weight (Typical) Grams Supply oltage Protected by OC and SC ( D =.5 ~ 6.5, nverter Part, T j = 5 C) CC(prot.) 8 olts solation oltage, AC Minute, 6Hz Sinusoidal RMS 5 olts Control Sector Supply oltage Applied between ( UP - UPC, P - PC, WP - WPC, N - NC ) D olts nput oltage Applied between (U P, P, W P, U N, N, W N, B r ) CN olts Fault Output Supply oltage (Applied between F O and NC ) FO olts Fault Output Current FO ma GBT nverter Sector Collector-Emitter oltage ( D = 5, CN = 5) CES olts Collector Current, ± C 5 Amperes Peak Collector Current, ± CP 5 Amperes Supply oltage (Applied between P-N) CC 9 olts Supply oltage, Surge (Applied between P-N) CC (surge) olts Collector Dissipation P C Watts Brake Sector Collector-Emitter oltage ( D = 5, CN = 5) CES olts Collector Current, ± C Amperes Peak Collector Current, ± CP Amperes Supply oltage (Applied between P-N) CC 9 olts Supply oltage, Surge (Applied between P-N) CC (surge) olts Collector Dissipation P C 4 Watts Diode Forward Current F Amperes Diode DC Reverse oltage R(DC) olts 6
Powerex, nc., Hillis Street, Youngwood, Pennsylvania 5697-8 (74) 95-77 ntellimod Module Three Phase + Brake GBT nverter Output Electrical and Mechanical Characteristics, T j = 5 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level nverter Part OC - C T j 5 C 58 Amperes Over Current Trip Level Brake Part 5 Amperes Short Circuit Trip Level nverter Part SC - C T j 5 C 8 Amperes Short Circuit Trip Level Brake Part 4 Amperes Over Current Delay Time t off(oc) D = 5 µs Over Temperature Protection OT Trip Level C OT R Reset Level 9 C Supply Circuit Under oltage Protection U Trip Level.5..5 olts U R Reset Level.5 olts Supply oltage D Applied between UP - UPC,.5 5. 6.5 olts P - PC, WP - WPC, N - NC Circuit Current D D = 5, CN = 5, N - NC 44 6 ma D = 5, CN = 5, XP - XPC 8 ma nput ON Threshold oltage CN(on) Applied between..5.8 olts nput OFF Threshold oltage CN(off) U P, P, W P, U N, N, W N, B r.7.. olts PWM nput Frequency f PWM -Ø Sinusoidal 5 5 khz Fault Output Current FO(H) D = 5, FO = 5. ma FO(L) D = 5, FO = 5 5 ma Minimum Fault Output Pulse Width t FO D = 5..8 ms 6
Powerex, nc., Hillis Street, Youngwood, Pennsylvania 5697-8 (74) 95-77 ntellimod Module Three Phase + Brake GBT nverter Output Electrical and Mechanical Characteristics, T j = 5 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units GBT nverter Sector Collector-Emitter Cutoff Current CES CE = CES, D = 5, T j = 5 C ma CE = CES, D = 5, T j = 5 C ma Diode Forward oltage FM - C = 5A, D = 5, CN = 5.5.5 olts Collector-Emitter Saturation oltage CE(sat) D = 5, CN =, C = 5A, T j = 5 C.5.5 olts D = 5, CN =, C = 5A,.. olts T j = 5 C nductive Load Switching Times t on.5..5 µs t rr D = 5, CN = ~ 5,.5. µs t C(on) CC = 6, C = 5A,.4. µs t off T j = 5 C, nductive Load.. µs t C(off).7. µs Brake Sector Collector-Emitter Saturation oltage CE(sat) D = 5, CN =, C = A, T j = 5 C.8.8 olts D = 5, CN =, C = A,.5.5 olts T j = 5 C Diode Forward oltage FM - C = 5A, D = 5, CN = 5.5.5 olts Collector-Emitter Cutoff Current CES CE = CES, D = 5, T j = 5 C ma CE = CES, D = 5, T j = 5 C ma Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)q Each nverter GBT.5 C/Watt R th(j-c)d Each nverter FWDi. C/Watt R th(j-c)q Each Brake GBT.9 C/Watt R th(j-c)d Each Brake FWDi 5.4 C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module,.8 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition alue Units Supply oltage CC Applied across P-N Terminals ~ 8 olts D Applied between UP - UPC, 5 ±.5 olts N - NC, P - PC, WP - WPC nput ON oltage CN(on) Applied between ~.8 olts nput OFF oltage CN(off) U P, P, W P, U N, N, W N, B r 4. ~ D olts PWM nput Frequency f PWM Using Application Circuit 5 ~ khz Minimum Dead Time t DEAD nput Signal.5 µs 64
Powerex, nc., Hillis Street, Youngwood, Pennsylvania 5697-8 (74) 95-77 ntellimod Module Three Phase + Brake GBT nverter Output nverter Sector SWTCHNG TMES, t on, t off, (µs) SATURATON OLTAGE CE(sat), (OLTS) SATURATON OLTAGE CHARACTERSTCS (CAL) D = 5 CN = T j = 5 o C T j = 5 o C COLLECTOR CURRENT, C, (AMPERES) SWTCHNG TME S. COLLECTOR CURRENT (CAL) CC = 6 D = 5 T j = 5 o C T j = 5 o C - COLLECTOR CURRENT, C, (AMPERES) t off t on DODE FORWARD CHARACTERSTCS (CAL) COLLECTOR-EMTTER SATURATON OLTAGE CE(sat), (OLTS) SWTCHNG TMES, t c(on), t c(off), (µs) - COLLECTOR-EMTTER SATURATON OLTAGE CHARACTERSTCS (CAL) C = 5A CN = T j = 5 o C T j = 5 o C 4 6 8 SUPPLY OLTAGE, D, (OLTS) SWTCHNG TME S. COLLECTOR CURRENT (CAL) CC = 6 D = 5 T j = 5 o C T j = 5 o C t c(off) t c(on) COLLECTOR CURRENT, C, (AMPERES) REERSE RECOERY TME, t rr, (AMPERES) COLLECTOR CURRENT, C, (AMPERES) T j = 5 o C CN = OUTPUT CHARACTERSTCS (CAL) D = 7 5 COLLECTOR-EMTTER OLTAGE, CE, (OLTS) - REERSE RECOERY CURRENT S. COLLECTOR CURRENT (CAL) CC = 6 D = 5 T j = 5 o C T j = 5 o C - COLLECTOR CURRENT, C, (AMPERES) - t rr rr REERSE RECOERY CURRENT, rr, (AMPERES) DODE FORWARD CURRENT, - C, (AMPERES) D = 5 T j = 5 o C T j = 5 o C.4.8..6..4.8 DODE FORWARD OLTAGE, EC, (OLTS) 65
Powerex, nc., Hillis Street, Youngwood, Pennsylvania 5697-8 (74) 95-77 ntellimod Module Three Phase + Brake GBT nverter Output nverter Sector TRANSENT MPEDANCE, Z th(j-c), (NORMALZED ALUE) - - - - TRANSENT THERMAL MPEDANCE CHARACTERSTCS (GBT) SNGLE PULSE STANDARD ALUE = R th(j-c)q =.5 o C/W - - TME, (s) TRANSENT MPEDANCE, Z th(j-c), (NORMALZED ALUE) - - - - TRANSENT THERMAL MPEDANCE CHARACTERSTCS (FWDi) SNGLE PULSE STANDARD ALUE = R th(j-c)d =. o C/W - - TME, (s) Brake Sector DODE FORWARD CURRENT, - C, (AMPERES) SATURATON OLTAGE CE(sat), (OLTS) SATURATON OLTAGE CHARACTERSTCS (CAL) D = 5 CN = T j = 5 o C T j = 5 o C 5 COLLECTOR CURRENT, C, (AMPERES) FREE-WHEEL DODE FORWARD CHARACTERSTCS (CAL) D = 5 T j = 5 o C T j = 5 o C.4.8..6..4 DODE FORWARD OLTAGE, EC, (OLTS) COLLECTOR-EMTTER SATURATON OLTAGE CE(sat), (OLTS) TRANSENT MPEDANCE, Z th(j-c), (NORMALZED ALUE) 4 - - - - COLLECTOR-EMTTER SATURATON OLTAGE CHARACTERSTCS (CAL) C = A CN = T j = 5 o C 4 6 8 SUPPLY OLTAGE, D, (OLTS) TRANSENT THERMAL MPEDANCE CHARACTERSTCS (GBT) SNGLE PULSE STANDARD ALUE = R th(j-c)q =.9 o C/W - - TME, (s) TRANSENT MPEDANCE, Z th(j-c), (NORMALZED ALUE) COLLECTOR CURRENT, C, (AMPERES) 5 5 - - T j = 5 o C CN = OUTPUT CHARACTERSTCS (CAL) D = 7 5 4 COLLECTOR-EMTTER OLTAGE, CE, (OLTS) TRANSENT THERMAL MPEDANCE CHARACTERSTCS (FWDi) - - SNGLE PULSE STANDARD ALUE = R th(j-c)d = 5.4 o C/W - - TME, (s) 66