TO: No.: 201511-007 SPECIFICATION FOR APPROVAL Product Name : Y2(KL SERIES) Safety Recognized Ceramic Capacitors Part Number: SERIES Data : 2015-11-04 APPROVAL SIGNATURE: AUTHORIZED BY CHECK BY VALIDATED BY 承認後請寄回一份 (Please return one copy after approved) TEL:886-4-24060556 FAX:886-4-24064527 Unit No. 64, Block A, Garden Industrial Zone, Xiegang Town, Dong guan City. TEL: 86-769-87766545 FAX: 86-769-87767945 審 核 制 訂 Li Shui Ying
CONTENT Approval sheet for safety recognized ceramic capacitors 1. Purpose 1 2. Scope 1 3. Features 1 4. General specifications 2 5. chart 2 6. How to order 3 7. Specifications 4~7 8. Storage environment 7 Annex 1: Taping specifications
P1 / 7 1. Purpose In order to reach the recognition in the electrical characteristics and the appearance, the dimension when ensuring the samples and facilitate the specification and acceptance criteria of the follow-up goods, so we set down the standard. 2. Scope This specification applies to the capacitors of following table: No. Description Part number Customer VS P/N 1 SEE SERIES 3. Features 3.1 This product which are recognized by UL, CSA, VDE, ENEC and CQC, Its standards and certificate number in the following. Approved monogram Country Standards Rated voltage Certificate number KL(X1Y2) WD(X1Y1) KL(X1Y2) WD(X1Y1) U.S.A Canada UL 60384-14 250Vac E104572 Canada CAN/CSA-E60384-14 250Vac 1413193 Germany EN 60384-14(0565-1) 2006-04 EN 60384-14 2005-08 IEC 60384-14 ED 3 X1: 440/400Vac Y2: 300/250Vac X1: 760/400Vac Y1: 500/250Vac 116772 115455 Table A EN 60384-14(0565-1) 2006-04 EN 60384-14 2005-08 IEC 60384-14 ED 3 X1: 440/400Vac Y2: 300/250Vac X1: 760/400Vac Y1: 500/250Vac 40016156 40016157 China GB/T 14472-1998 X1: 400Vac Y2: 250Vac X1: 400Vac Y1: 250Vac CQC03001008380 CQC03001008379 Table A - ENEC Signatories (Please refer to http://www.eepca.org/affiche_cbgroup.php?typ=1&soc=4) AENOR (Spain) EZU (Czech Republic) NEMKO (Norway) TUV SUD PS (Germany) ASTA BEAB (United kingdom) IMQ (Italy) SGS Belgium (Belgium) UL Int DEMKO (Demark) BSI (United kingdom) Intertek Semko (Sweden) SGS FIMKO (Finland) VDE (Germany) CERTIF (Portugal) KEMA (Netherlands) SIQ (Slovenia) OVE (Austria) ELECTROSUISSE (Switzerland) LCIE (France) SNCH (Luxembourg) ELOT (Greece) MEEI (Hungary) TRPS (Germany) 3.2 Operating temperature range guaranteed up to 125 degrees. 3.3 Coated with flame-retardant epoxy resin (conforming to UL94V-0 standard), Lead with tin plated copper wire, inert metal copper or silver as a coating after the electrode, its structure follows. 3.4 Comply with RoHS. 3.5 Halogen-free available.
4. General specifications Characteristics WD type (X1 Y1) KL type (X1 Y2) range 1pF to 0.01uF 1pF to 0.015uF Rated voltage X1: 760/400Vac; Y1: 500/250Vac X1: 440/400Vac; Y2: 300/250Vac strength 4000Vac (50Hz-60Hz, 50mA max.) for 1 minute. 2500Vac (50Hz-60Hz, 50mA max.) for 1 minute. Within the specified tolerance. (CR) Y5P, Y5U, Y5V, X7R measured at 1kHz±20% N750, C0G, SL measured at 1MHz±20% Both are 1Vrms, 25 Dissipation Factor (tanδ) or Q Value Insulation resistance Operating temperature range N750, SL and C0G: Y5P, Y5U, X7R: Y5V: Q 400+20CR (CR<30pF) tanδ: 0.025 max. tanδ: 0.050 max. Q 1000 (CR 30pF) Measured condition see 10 000MΩ minimum at 500VDC for 1 minute. -25 to 125-55 to 125 for C0G, N750, SL and X7R P2 / 7 5. chart PART NUMBER T.C. CAP. TOL DIMENSION(mm) D(max) T(max) F(±0.8mm) KL1P0C to 10PJ COG/SL 1PF to10pf ±2.5pfor±0.5pf 6.5 5.0 7.5 KL10PK to 33PK COG/SL/Y5P 10PFto33PF ±5%or±10% 6.5 6.0 7.5/10.0 KLB101K(Y2) 100PF 7.0 5.0 7.5 KLB151K(Y2) 150PF 7.0 5.0 7.5 KLB221K(Y2) 220PF 7.0 5.0 7.5 KLB331K(Y2) 330PF 7.0 5.0 7.5 KLB471K(Y2) Y5P 470PF ±10% 7.0 5.0 7.5 KLB561K(Y2) 560PF 8.0 5.0 7.5 KLB681K(Y2) 680PF 8.0 5.0 7.5 KLB821K(Y2) 820PF 9.5 5.0 7.5 KLB102K(Y2) 1000PF 9.5 5.0 7.5 KLE102M(Y2) 1000PF 7.0 5.0 7.5 KLE152M(Y2) 1500PF 8.0 5.0 7.5 KLE222M(Y2) 2200PF 9.5 5.0 7.5 KLE332M(Y2) Y5U 3300PF ±20% 11.0 5.0 7.5 KLE472M(Y2) 4700PF 13.5 5.0 7.5 KLE103M(Y2) 10000PF 17.0 5.0 7.5 KLE153M(Y2) 15000PF 19.0 5.0 7.5 KLF102M(Y2) 1000PF 7.5 5.0 7.5 KLF152M(Y2) 1500PF 8.5 5.0 7.5 KLF222M(Y2) 2200PF 8.5 5.0 7.5 KLF332M(Y2) 3300PF 9.5 5.0 7.5 KLF472M(Y2) Y5V 4700PF ±20% 10.5 5.0 7.5 KLF392M(Y2) 3900PF 10.5 5.0 7.5 KLF682M(Y2) 6800PF 13.0 5.0 7.5 KLF103M(Y2) 10000PF 15.5 5.0 7.5 KLF153M(Y2) 15000PF 19.0 5.0 7.5
P3 / 7 6. How to order Example: Coding order: KL F 472 M 9 Y L 1 2 Type code: KL: class X1, Y2; WD: class X1, Y1. Temperature characteristic: 1 2 3 4 5 6 7 Code Temp. char. Code Temp. char. Code Temp. char. 7 N750 B Y5P E Y5U S SL X X7R F Y5V 3 Nominal capacitance: Expressed by three-digit alphanumeric. The unit is pico-farad (pf). The first and second figures are significant digits, and the third figure expresses the number of zeros which follow the two numbers. If there is a decimal point, it is expressed by the capital letter P. In this case, all figures are significant digits. Code Code Code 5P1 5.1pF 10P 10pF 472 4700pF 8P0 8pF 101 100pF 103 0.01uF 4 tolerance: Code Tolerance Code Tolerance Code Tolerance C ±0.25pF J ±5.0% M ±20% D ±0.50pF K ±10% Z +80/-20% 5 Lead spacing (F): Code Lead spacing (F) Code Lead spacing (F) 5 5.0±0.8mm 9 10.0±0.8mm 6 6.5±0.8mm 12 12.5±0.8mm 7 7.5±0.8mm 6 Lead style: Code H Y X W Z Lead style 7 Lead length (L) and Package style: L: long lead & bulk packaging; S: Short lead & bulk packaging; T: Taping packaging. TB: Taping Box.TR: Taping Roll
7. Specifications P4 / 7 Warning! Measurement, please note the following, if there is a breach may result in inaccurate measurements, and even damage to the test capacitors. 7.1 Please measurement of the ambient temperature at 25±2, relative humidity at 45-85 percent among. Please test capacitor requirements placed on the ambient temperature 30 minutes or more should avoid cold / hot wind blowing straight test capacitors or other sources of heat, cold source of radiation. 7.2 When measuring, gloves, warm hands so as not to affect the test results of capacitors, and against access to live parts. 7.3 When measuring, please note that the order of measurement, the first measurement of capacitance and dissipation resistance, insulation resistance measurement, the measurement of the final test voltage. 7.4 measurement, instrumentation should be cleared. 7.5 Measurement of voltage, the test will not directly increase in the exchange of high-voltage capacitors, should be based on 150V / s rate rose from 0V voltage test, the test of time can be increased to test the voltage start time. Measuring the end of the capacitor should discharge. 7.6 Specifications No. Item Specification Testing Method 1 Appearance and Dimensions No marked defect on appearance form and dimensions are within specified range. The capacitor should be visually inspected for evidence of defect. Dimensions should be measured with slide calipers. 2 Marking To be easily legible The capacitor should be visually inspected 3 (CR) Within specified tolerance 4 Dissipation Factor (tanδ) or Q Value Char. 7, C, L Specificatons Q 400+20CR (CR<30pF) Q 1000 (CR 30pF) X, B, E tanδ: 0.025 max. The capacitance and dissipation factor should be measured at 25± 1 C with 1±0.2KHz (char. 7, C & L: 1±0.2MHz) and AC5V(r.m.s.) max. F tanδ: 0.050 max. 5 Insulation Resistance () 10000MΩ min. The insulation resistance should be measured with DC500±50V within 60±5 sec. of charging. The voltage should be applied to the capacitor through a resistor of 1MΩ. Between Lead Wires No failure The capacitor should not be damaged when test voltages of Table 1 are applied between the lead wires for 60 sec. (Charge/Discharge current 50mA) <Table 1> Type KL WD Test Voltage AC2500V AC4000V 6 Body Insulation No failure First, the terminals of the capacitor should be connected together. Then, as shown in figure at right, a metal foil should be closely wrapped around the body of the capacitor to the distance of about 3 to 4mm from each terminal. Then, the capacitor should be inserted into a container filled with metal balls of about 1mm diameter. Finally, AC voltage of Table 2 is applied for 60 sec. between the capacitor lead wires and metal balls. <Table 2> Type KL WD Test Voltage AC2500V AC4000V
P5 / 7 No. Item Specification Testing Method 7 Temperature Characteristics 8 Solderability of Leads 9 10 11 12 Soldering Effect (Non -Preheat) Soldering Effect (On -Preheat) Vibration Resistance Humidity (Under Steady State) Char. B Within ±10% X Within ±15% E Within +20/-55% F Within +30/-80% (Temp. range: -25 to +85 C) Char. Temperature Coefficient C 0±30ppm/ C 7-750±120ppm/ C L +350 to -1000ppm/ C (Temp. range: -20 to 85 C) Lead wire should be soldered with uniform coating on the axial direction over 3/4 of the circumferential direction. 7, C, L: ±5% or 1pF, whichever is large. B: ±10% X, E, F: ±20% 1000MΩ min 7, C, L: ±5% or 1pF, whichever is large. B: ±10% X, E, F: ±20% 1000MΩ min Within the specified tolerance tanδor Q Per Item 4 tanδor Q 7, C: Within ±2.5% L: Within ±5.0% X, B, E:Within ±10% F:Within ±15% Char. 7,C, L Specifications Q 275+5/2CR (CR<30pF) Q 350 (CR 30pF) X, B, E tanδ: 0.050 max. F tanδ: 0.075 max. The capacitance measurement should be made at each step specified in Table 3. <Table 3> Step Temperature ( ) 20±2 2-25±2 3 20±2 4 85±2 5 20±2 The lead wire of a capacitor should be dipped into molten solder for 2±0.5 sec. The depth of immersion is up to about 1.5 to 2.0mm from the root of lead wires. Temp. of solder: Lead Free Solder (Sn-3Ag-0.5Cu) 245±5 C H63 Eutectic Solder(Pb37/Sn63)235±5 C As shown in figure, the lead wires should be immersed in solder of 350±10 C or 260±5 C up to 1.5 to 2.0mm from the root of terminal for 3.5±0.5 sec. (10±1 sec. for 260±5 C). Pre-treatment: Capacitor should be stored at 85±2 C for 1 hr., and then placed at room condition for 24±2 hrs. before initial measurements. Post-treatment: Capacitor should be stored for 1 to 2 hrs. at room condition. First the capacitor should be stored at 120+0/-5 C for 60+0/-5 sec. Then, as in figure (see Item 9), the lead wires should be immersed solder of 260+0/-5 C up to 1.5 to 2.0mm from the root of terminal for 7.5+0/-1 sec. Pre-treatment and Post-treatment see Per Item 9. The capacitor should be firmly soldered to the supporting lead wire and vibrated at a frequency range of 10 to 55Hz, 1.5mm in total amplitude, with about a 1 minute rate of vibration change from 10Hz to 55Hz and back to 10Hz. Apply for a total of 6 hrs., 2 hrs each in 3 mutually perpendicular directions. Set the capacitor for 500±12 hrs. at 40±2 C in 90 to 95% relative humidity. Post-treatment: Capacitor should be stored for 1 to 2 hrs. at room condition. 3000MΩ min
P6 / 7 No. Item Specification Testing Method 7, C: Within ±2.5% L: Within ±5.0% X, B, E:Within ±10% F:Within ±15% 13 Humidity Loading tanδor Q Char. 7, C, L Specifications Q 275+5/2CR (CR<30pF) Q 350 (CR 30pF) X, B, E tanδ: 0.050 max. Apply the rated voltage for 500±12 hrs. at 40±2 C in 90 to 95% relative humidity. Post-treatment: Capacitor should be stored for 1 to 2 hrs. at room condition. F tanδ: 0.075 max. 3000MΩ min Impulse Voltage Each individual capacitor should be subjected to a 5kV (Type X1Y1: 8kV) impulses for three times. After the capacitors are applied to life test. 7, C: Within ±2.5% L: Within ±5.0% X, B, E:Within ±10% F:Within ±15% 14 Life Test Apply a voltage of Table 4 for 1000 hrs. at 125+2/-0 C, and relative humidity of 50% max. 3000MΩ min <Table 4> Applied Voltage AC425V(r.m.s.), except that once each hour the voltage is increased to AC1000V(r.m.s.) for 0.1 sec. Post-treatment: Capacitor should be stored for 1 to 2 hrs. at *room condition. 15 Flame Test The capacitor flame discontinues as follows. Cycle Time (sec.) 1 to 4 30 5 60 The capacitor should be subjected to applied flame for 15 sec. and then removed for 15 sec. until 5 cycles are completed. 16 Robustness of Terminations Tensile Bending Lead wire should not be cut off. Capacitor should not be broken. As shown in the figure at right, fix the body of the capacitor and apply a tensile weight gradually to each lead wire in the radial direction of the capacitor up to 10N and keep it for 10±1 sec. Each lead wire should be subjected to 5N weight and then a 90 bend, at the point of egress, in one direction, return to original position, and then apply a 90 bend in the opposite direction at the rate of one bend in 2 to 3 sec.
P7 / 7 No. Item Specification Testing Method The capacitor should be individually wrapped in at least one but not more than two complete layers of cheese-cloth. The capacitor should be subjected to 20 discharges. The interval between successive discharges should be 5 sec. The UAC should be maintained for 2 min. after the last discharge. 17 Active Flammability The cheese-cloth should not be on fire. 18 Passive Flammability The burning time should not exceed 30 sec. The tissue paper should not ignite. C1, 2: 1UF±10% C3: 0.033UF±5% 10KV Ct: 3UF±5% 10KV Cx: Capacitor under test F: Fuse, Rated 10A R: 100Ω±5% Ur: Rated Voltage Ut: Voltage applied to Ct. L1 to 4: 1.5mH±20% 16A Rod core choke The capacitor under test should be held in the flame in the position which best promotes burning. Each specimen should only be exposed once to the flame. Time of exposure to flame: 30 sec. Length of flame: 12±1mm Gas burner: Length 35mm min. Inside Dia. 0.5±0.1mm Outside Dia. 0.9mm max. Gas : Butane gas Purity 95% min. The capacitor should be subjected to 5 temperature cycles, then consecutively to 2 immersion cycles. <Temperature Cycle> Step Temperature ( ) Time (min) 7, C: Within ±2.5% L: Within ±5.0% X, B, E:Within ±10% F:Within ±15% 1-25+0/-3 30 2 Room temp. 3 3 125+3/-0 30 19 Temperature and Immersion Cycle tanδor Q Per Item 4 Step 4 Room temp. 3 <Immersion Cycle> Temperature Time ( ) (min) Cycle time: 5 cycle Immersion Water 1 65+5/-0 0±3 Clean water 3000MΩ min 2 15 15 Salt Water Cycle time: 2 cycle Pre-treatment: Capacitor should be stored at 85±2 C for 1 hr., then placed at room condition for 24±2 hrs. Post-treatment: Capacitor should be stored for 24±2 hrs. at room condition. 8. Storage environment Do not use or store capacitors in a corrosive atmosphere, especially where chloride gas, sulfide gas, acid, alkali, salt or the like are present. And avoid exposure to moisture. Store the capacitors where the temperature and relative humidity do not exceed 5 to 40 degrees centigrade and 20 to 70%. Use capacitors within 6 months after delivered.
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