Features of the Jergens Zero-Point Mounting System Typical applications for the Jergens Zero-Point System: 1.36
ZERO POINT MOUNTING SYSTEM Pull Studs and Engagement Screws Pages 1.42-1.43 Clamping Plates with Built-In Modules Pages 1.40-1.41 Threaded Clamping Modules Pages 1.44-1.45 1 s -ACHINE TABLES s 0LATES s AXIS AXIS MACHINING s #OLUMNS s 0ALLETS Raised/Mounted Clamping Modules Pages 1.46-1.47 s &OR LARGE HEAVY WORKPIECES s 0ULL 3TUDS INSTALLED directly into workpiece Flange Type Module Page 1.49 s 5SED TO FASTEN SURFACE MOUNTED CLAMPING MODULES on the machine table s (YDRAULIC RELEASE WITH OR WITHOUT BLOWOUT Horizontal Rapid-Clamping Module Page 1.50 s &OR EASY HANDLING OF HEAVY lxtures Phone 800-537-4367 OR s &AX s % MAIL INFO JERGENSINC COM s 1.37
Jergens Zero-Point Mounting System Cut Set-up Times by Up to 90%. Fix, Position and Clamp in a Single Step with Jergens Zero-Point Mounting System. Repeatability <0.005mm (0.0002") Minimizes set-up time Hardened stainless (AISI 440B) steel construction Integrated safety system Compact design Positive locking High retaining force K40 ø148mm K20 ø112mm K10 ø78mm K5 ø45mm Smart Features for Process Improvement Reduce set-up times and increase both accuracy and repeatability with design features exclusive to the Jergens ZPS: Self Guiding The self-guiding, tapered profile of the mounting stud allows heavy plates to be installed more easily. Alignment Unique design eliminates the need for perfect lifts on entry and exit. 1.38
ZERO POINT MOUNTING SYSTEM 1 Mechanical Locking System Experience high holding force without the need to maintain hydraulic pressure. Large Ball Diameter Provides increased strength and even load distribution. No Ball Cage Free movement of the bearing balls reduces friction. Form Fit Ball Channel Tapered contact areas eliminate point loads and reduce failures. Three-Point Load Distribution Equal load spacing optimizes force distribution. Integrated Safety System Process-sure clamping module can always be opened, eliminating the need to forcibly remove modules if a failure should occur. Phone 800-537-4367 OR s &AX s % MAIL INFO JERGENSINC COM s 1.39
Clamping and Positioning On each fixture use: ZERO POINT PULL STUD CLEARANCE PULL STUD FOR HOLD DOWN CLEARANCE PULL STUD FOR HOLD DOWN TIMING PULL STUD Dimensions for machining pull stud mountings Size ØD1 ØM S1 S2 K5 10 M6 2.5 12 K10 K20 K40 Note: Figure: 1.40
2-Way Clamping Station Hydraulic Unlocking ZERO POINT MOUNTING SYSTEM 1 Pull-In/Locking Force Number Size up to kn / (lbs) A B HA K L L1 ØN R S SM kg 303289 303297 Note: 4-way clamping Station Hydraulic Unlocking Size Pull-In/Locking Force Number up to kn / (lbs) A B HA K L L1 ØN R S SM kg 303321 303339 Note: Phone 800-537-4367 1.41
Pull Studs K5 Modules K10 Modules K20 Modules K40 Modules 1.42 Number Size Description ØDN ØD1 ØD2 H H1 M T g 306019 306035 306050 306076 Number Size Description ØDN ØD1 ØD2 H H1 M T g 303610 303636 304519 304535 Number Size Description ØDN ØD1 ØD2 H H1 M T g 303149 303156 303164 303172 Number Size Description ØDN ØD1 ØD2 H H1 M T g 303180 303198 303206 303214
Engagement Screws ZERO POINT MOUNTING SYSTEM 1 Number Size M L L1 g 306092 303578 303222 303230 Horizontal Engagement Screws Number Size M L L1 g 303248 303255 Phone 800-537-4367 1.43
Threaded Clamping Modules (K5) Round, Screw-In Version Hydraulic Unlocking Size Pull-In/Locking Holding Force Number Force up to kn / (lbs) kn / (lbs) ØD ØDN ØD1 H HA ØLK T g 305953 Note: Round, Screw-in Version Pneumatic Unlocking Size Pull-In/Locking Holding Force Number Force up to kn / (lbs) kn / (lbs) ØD ØDN ØD1 H HA ØLK T g 305979 Note: clamping 1.44
ZERO POINT MOUNTING SYSTEM Threaded Clamping Modules (K10, K20, K40) Round, Hydraulic Unlocking Pneumatic Unlocking Pull-in/locking Holding force Number Size force up to kn / (lbs) kn / (lbs) Blow out ØD ØDN ØD1 H HA ØLK M T kg 303628 305367 302984 302992 303024 303032 Note: Pull-In/Locking Holding Force Number Size force up to kn / (lbs) kn / (lbs) Blow out ØD ØDN ØD1 H HA ØLK M T kg 303602 305375 303008 303016 303040 303057 Note: clamping Phone 800-537-4367 1.45 1
Raised/Mounted Clamping Modules (K5) Round, Hydraulic Unlocking Stainless Steel Pull-In/Locking Holding Force Number Size Force up to kn / (lbs) kn / (lbs) ØB ØD ØDB ØDN HA K R g 306159 Note: Round, Pneumatic Unlocking Pull-In/Locking Holding Force Number Size Force up to kn / (lbs) kn / (lbs) ØB ØD ØDB ØDN HA K R g 306175 Note: clamping 1.46
ZERO POINT MOUNTING SYSTEM Raised/Mounted Clamping Modules (K10, K20, K40) Round, Hydraulic Unlocking clamping bracket 1 Pull-In/Locking Holding Force Number Size Force up to kn / (lbs) kn / (lbs) Blow out ØD ØDB ØDN HA K R kg 303487 303545 302828 302836 302869 302877 Note: Round, Pneumatic Unlocking clamping bracket on Pull-In/Locking Holding Force Number Size Force up to kn / (lbs) kn / (lbs) Blow out ØD ØDB ØDN HA K R kg 303529 305193 302844 302851 302885 302893 Note: clamping Phone 800-537-4367 1.47
Clamping Bracket for Raised/Mounted Clamping Modules Stainless Steel Pieces Number Size Per Module ØD ØDB H ØLK M g 303495 302901 302919 Flange Type Installation Modules Features: Benefits: Installation comparison 1.48
Flange Type Installation Modules Hydraulic Release ZERO POINT MOUNTING SYSTEM 1 Pull-In/Locking Holding Force Number Size force up to kn / (lbs) kn / (lbs) Blow out ØDA ØDN ØD1 HA K ØLK M R T kg 424069 424085 423947 423962 424127 424143 Note: Pneumatic Release Pull-In/Locking Holding Force Number Size force up to kn / (lbs) kn / (lbs) Blow out ØDA ØDN ØD1 HA K ØLK M R T kg 424101 423988 424168 Note: clamping Phone 800-537-4367 1.49
Horizontal Rapid-Clamping Cylinder Hydraulic Unlocking Pull-In/Locking Holding Advance Motion, Hydr. Number Size Force up to kn / (lbs) Force kn / (lbs) Blow Out Suspension Piston kg 303065 306217 303073 306233 303107 306258 303115 306274 Dimensions (mm) Number ØD ØDN ØD1 ØD2 H HA ØLK ØLK1 M M1 T T1 303065 306217 303073 306233 303107 306258 303115 306274 Note: 1.50 Release Mode Clamped Mode