APE DYNAMICS, INC. HIGH PRECISION HIGH SPEED PLANETARY GEARBOES AF / AFR Series Staianless
High precision high speed planetary gearboxes AF / AFR series Apex Dynamics, Inc. is the world s most productive manufacturer of servomotor drive planetary gearboxes for precision automation machinery. From our 800,000+ square foot ISO 900:008 manufacturing facility, based in Taichung, Taiwan, we manufacture to stock using the newest precision machine tools and quality test and inspection equipment. Complete focus on quality and precision allows us to produce our high quality gearheads at precision levels down to less than arc minute (/0 th of a degree), with consistency and high reliability. Based on more than twenty years of accumulated manufacturing and marketing experience, plus the highest level of technical production capabilities, Apex Dynamics, Inc. designs and builds technically advanced, high speed, low backlash servo application planetary gearboxes. Our Break through patented technology (over patents), provides the customer with the optimum high precision helical reducer at a reasonable price. We are continuously improving processes, finding proper and effective methods to provide customers new solutions for difficult applications, and developing new products. The primary focus in daily operation is quality. We pride ourselves on our dedication to quality; our duty is customer satisfaction. APE
APE DYNAMICS, INC. AF Series Ordering Code AF075 00 S P MOTOR Shaft Option: S: Smooth Output Shaft S: Output Shaft with Key S: DIN 5480 Motor Designation: Manufacturer Type And Model Ratio: Stage:, 4, 5,, 7, 8, 9, 0 Stage: 5, 0, 5, 0, 5,, 45, 50, 0, 70, 80, 90, 00 Backlash: P0: Micro Backlash P: Reduced Backlash P: Standard Backlash Ordering Example: AF07500SP / SIEMENS FT 044AF7 AFR Series AFR075 00 S P MOTOR Shaft Option: S: Smooth Output Shaft S: Output Shaft with Key S: DIN 5480 Motor Designation: Manufacturer Type And Model Ratio: Stage:, 4, 5,, 7, 8, 9, 0, 4, 0 Stage: 5, 0, 5, 0, 5,, 45, 50, 0, 70, 80, 90, 00, 0,, 0, 80, 00 Backlash: P0: Micro Backlash P: Reduced Backlash P: Standard Backlash Ordering Example: AFR07500SP / SIEMENS FT 044AF7 07 by APE DYNAMICS, INC. APE DYNAMICS, INC. reserves modification and copyrights of all technical specifications, illustrations and drawings in this catalog in allowance for continuous products development and advancement. For the newest data and information, please visit http://www.apexdyna.com/
High precision high speed planetary gearboxes AF / AFR series Specifications / AF Series Gearbox Performance Model No. Stage A Ratio AF04 AF00 AF00A AF075 AF075A AF00 AF AF80 AF0 Nominal Output Torque T N Nm B Emergency Stop Torque T NOT Nominal Input Speed n N Max. Input Speed n B Micro Backlash P0 Reduced Backlash P Standard Backlash P Torsional Rigidity C Max. Radial Load F rb C Max. Axial Load F ab D Service Life Efficiency Weight Operating Temperature Lubrication Degree of Gearbox Protection Mounting Position Noise (n =000rpm, i=0, No load) E Nm rpm rpm arcmin arcmin arcmin Nm/arcmin N N hr % kg o C db(a),,,,,,,,,,, o 0 C~90 o C Synthetic lubrication oils 0 Gearbox Inertia A Model No. Stage Ratio AF04 AF00 AF00A AF075 AF075A AF00 AF AF80 AF0 Mass Moments of Inertia J kg cm A. Ratio ( i=n in / N out ) B. Max. acceleration torque T B = 0% of TNOT C. Applied to the output shaft center at 00 rpm D. For continuous operation, the service life time is less than 5,000hrs E. These values are measured by gearbox with ratio = 0 (stage) or ratio = 00 (stage) at,000 rpm without load.
Dimensions Ordering Code (stage, Ratio i=~0) / AF Series APE DYNAMICS, INC. C9 L L L8 C8 L9 L ØD C0 C7 45 45 45 ØD B h9 L L5 H ØD4 g ØD5 ØC ØC5 45 L0 D DIN/ L4 L7 C4 C ØC C L L ØD7 h L D Shaft Option S ØD j Shaft Option S Shaft Option S [unit: mm] Dimension AF04 AF00 AF075 AF00 AF AF80 AF0 D D D j D4 g D5 D D7 h 50.4 5 M4 x 0.7P 8 5.5 0 45 M5 x 0.8P 85.8 70 0 M8 x.5p 0 9 90 80 M x.75p 5 0 75 M x P 5 55 0 95 M0 x.5p 55 50 7 75 80 5 M0 x.5p 75 L L L L4 L5 L L7 L8 L9 4 9.5.5 4 4 8.5 0.5 5 54.5 0 7 0 7 8.5 90 05 58 0 5 0 89.5 5 4 8 0 5 0 4 80 8 0 70 5 50 80 0 05 90 7 0.5 0 L0 0.5 9 8 4 4 L 4.5 5 L 5 5 5 0.5 8 L.5.5.5 45 C C 4 M4 x 0.7P 70 M5 x 0.8P 00 M x P 0 M8 x.5p 5 M0 x.5p 5 M x.75p 5 M x.75p C / 4 / 9 / 4 8 48 55 C4 C5 C C7 C8 C9 C0 B h9 H 5 0.5 4 9.5 8.5 8.75 5 5 4 50 8 0 9.5 5 8 80 4 90 7 59.5 0.75 4.5 50 0 5 5 9.5 97 0 5 0 0 4.5 44.5 5 4 85 80 90 9 9 0.75 59 00 0 4.5 5 0 79.5 W x 0.8 x DIN5480 W x.5 x W x x W55 x x W70 x x 0 x 8 x m 0 x x m 0 x 4 x m 0 x 8 x m 0 x x m 0 x 4 x m. C~C0 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system.. AF04 ratio 5, 0 offers C option; AF0 ratio 5, 0 offers C option. 4
High precision high speed planetary gearboxes AF / AFR series Dimensions (stage, Ratio i=5~00) / AF Series B h9 L L5 L L H ØD7 h L D ØD j ØD j Shaft Option S Dimension AF04 AF00 AF00A AF075 AF075A AF00 AF AF80 AF0 D7 h 55 75 L L L C C C C4 C5 C C7 C8 C9 C0 5 59 5.5 5 0.5 4.5.5.5 5 8 45 DIN5480 W x 0.8 x W x.5 x W x.5 x W x x W55 x x W70 x x 0 x 8 x m 0 x x m 0 x 4 x m 0 x 8 x m 0 x x m 0 x 4 x m. C~C0 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system. 5
APE DYNAMICS, INC. Specifications / AFR Series Ordering Code Gearbox Performance Model No. A Stages Ratio AFR04 AFR00 AFR075 AFR00 AFR AFR80 AFR0 4 9 48 90 0 95 0 4 50 588,0,,80 5 5 0 50 5 50,00,000 0 55 50 0 00,00,900 7 9 50 00 550,00,800 8 7 45 0 0 500,000,00 9 4 00 0 450 900,500 0 4 0 50 5 50,00,000 4 4 00 550,00,800 0 00 0 450 900,500 5 4 0 4 5 5 0 50 5 50,00,000 Nominal Output Torque T N Nm 0 0 55 50 0 00,00,900 5 9 50 00 550,00,800 7 45 0 0 500,00,00 45 4 00 0 450 900,500 50 4 0 00 0 50,00,000 0 0 55 50 0 00,00,900 70 9 50 00 550,00,800 80 7 45 0 0 500,000,00 90 4 00 0 450 900,500 00 4 00 0 450 900,500 0 50 0 00,00,900 00 550,00,800 0 0 0 550,000,00 80 00 0 450 900,500 00 00 0 450 900,500 B Emergency Stop Torque T NOT Nm, ~00 times of Nominal Output Torque Nominal Input Speed n N rpm, ~00 5,000 5,000 4,000 4,000,000,000,000 Max. Input Speed n B rpm, ~00 0,000 0,000 8,000 8,000,000,000 4,000 Micro Backlash P0 arcmin ~0 5~00 4 4 4 4 4 Reduced Backlash P arcmin ~0 4 4 4 4 4 4 4 5~00 7 7 7 7 7 7 7 Standard Backlash P arcmin ~0 5~00 9 9 9 9 9 9 9 Torsional Rigidity Nm/arcmin, ~00 7 4 5 50 45 5 C Max. Radial Load F rb N, ~00 0,0 4,00 9,00 4,000 8,000,000 C Max. Axial Load F ab N, ~00 0,00,700 5,800,0 9,500,00 D Service Life hr, ~00 0,000 Efficiency Weight % kg ~0 ~0 95% 0.9..4.9.7 50 8 5~00 5~00 9%..5 7.8 5..7 54 95 Operating Temp O o o C, ~00 0 C~90 C Lubrication Synthetic lubrication oils Degree of Gearbox Protection, ~00 IP5 Mounting Position, ~00 all directions Noise (n =000rpm, i=0, No load) E db(a), ~00 5 8 70 7 74 Gearbox Inertia A Model No. Stages Ratio AFR04 AFR00 AFR075 AFR00 AFR AFR80 AFR0 ~0 0.09 0.5.5.84.4 8.9 5.4 4 0.07.87.5.8 5. 9.8 0 0.07.87.5.8 5. 9.8 Mass Moments of Inertia J kg cm 5 0.09 0 0.09 5~00 0.09 0.09 0.5.5.84.4 8.9 0~00 0..87.5.8 5. A. Ratio ( i=n in / N out ) B. Max. acceleration torque T B = 0% of TNOT C. Applied to the output shaft center at 00 rpm D. For continuous operation, the service life time is less than 5,000hrs E. These values are measured by gearbox with ratio = 0 (stage) or ratio = 00 (stage) at,000 rpm without load.
High precision high speed planetary gearboxes AF / AFR series Dimensions (stage, Ratio i=~0) / AFR Series B h9 L L5 L L H ØD7 h L D Shaft Option S ØD j Shaft Option S Shaft Option S Dimension AFR04 AFR00 AFR075 AFR00 AFR AFR80 AFR0 D7 h 55 75 L L L C C C C4 C5 C C7 C8 C9 C0 / 5 5.5 5 0.5 4.5.5.5 5 8 45 DIN5480 W x 0.8 x W x.5 x W x.5 x 0 x 8 x m 0 x x m 0 x 4 x m W x x 0 x 8 x m W55 x x 0 x x m W70 x x 0 x 4 x m. C~C0 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system. 7
APE DYNAMICS, INC. Dimensions Ordering Code (stage, Ratio i=5~00) / AFR Series B h9 L L5 L L H ØD7 h L D ØD j Shaft Option S Shaft Option S Dimension AFR04 AFR00 AFR075 AFR00 AFR AFR80 AFR0 D7 h 55 75 L L L C C C C4 C5 C C7 C8 C9 C0 / 5 5.5 5 0.5 4.5.5.5 5 8 45 DIN5480 W x 0.8 x W x.5 x W x.5 x 0 x 8 x m 0 x x m 0 x 4 x m W x x 0 x 8 x m W55 x x 0 x x m W70 x x 0 x 4 x m. C~C0 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system. 8
High precision high speed planetary gearboxes AF / AFR series Selection of the Optimum Gearbox Select a Larger Gearbox S5 Cycle Operation YES Calculate the Ratio i (Eq.) Calculate the Mean Output Torque T (Eq.) m NO Calculate the max. Acceleration Torque T (Eq.4) max T max<tb T m<tn Selection Start ED<0% t work<0mins (Eq.) S Continuous Operation NO Calculate the Ratio i (Eq.) Calculate the Mean Output Torque T (Eq.) m T m<tn Consult us NO Select a Larger Gearbox Output Speed Loads on Output Shaft Output Torque T a T c T p T d t a Motion Profile t c t cycle Time t a + t c+ td. ED = x 00%, t work = t + t + t t cycle Index : a. Acceleration, c. Constant, a c d d. Deceleration, p. Pause (Eq.) t d t p YES Calculate the Mean Output Speed nm and the Nominal Output Speed n of Gearbox (Eq.5) N YES. i n m n work n m Output Speed of the Motor n work Working Speed (Eq.) Select a Smaller Ratio i in Larger Motor If Needed NO n m<nn YES Calculate the Mean Radial F and Axial Loads rm F on Output Shaft of Gearbox (Eq.) am Calculate the Permitted Radial FrB and Axial Loads F ab on Output Shaft of Gearbox F rm<frb F am<fab YES NO Select the Required Backlash and Shaft Option T T n refer to page B N N Select a Larger Gearbox F rb FaB refer to page 0. T = m a a a c c c + d d d n t T +n t T n t T 4. T max =TmB i ks η where K is s K s.0....8 na t a+nc t c+nd td T mb Max. Output Torque of the Motor η Efficiency of the Gearbox (Eq.) No. of Cycles / hr 0 ~,000,000 ~,500,500 ~,000,000 ~,000,000 ~ 5,000 (Eq.4) Order your APE Gearbox Recommended (for S5 Cycle Operation) The general design is given for 5. n a = n d = nc na t a + nc t c+nd td n m = n = N n N i t + t + t a c d (Eq.5) J L i 4 x J m The optimal design is given for J L i J m J L Load Inertia J m Motor Inertia. F = rm F = am a a ra + c c F rc + d d Frd n t F n t n t na t a+nc t c+nd td a a aa + c c F ac + d d Fad n t F n t n t na t a+nc t c+nd td (Eq.) 9
APE DYNAMICS, INC. Permitted Radial And Axial Loads on Output Ordering Shaft of the Code Gearbox The permitted radial and axial loads on output shaft of the gearbox depend on the design of the gearbox supporting bearings. APE use the extension straddle oversized ball bearing design. It can take heavy load from both axes. 0
APE070AF Series.0V