MOFLEX. Insulated copper flexibars
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1 MOFLEX Insulated copper flexibars 2019
2 Insulated copper flexibars Moflex Insulated copper flexibars Moflex are manufactured out of highly flexible copper strips either in bare or tinned version. They are insulated with high quality mechanical, electrical and self-extinguishing PVC. Technical details Electrolytic copper Cu-ETP 99,90% Available in plain or tin plated copper Insulation Self extinguishing UL 94 V-0 black PVC insulation Elongation: > 200 % Tensile strength: > 15 N/mm² Electrical characteristics Nominal voltage 1000 V AC 1500 V DC Dielectric strength of the insulation: > 20 KV/mm Operating temperature: -40 C* up to 105 C* * not during dynamic pressure 5 year warranty 2
3 Due to skin effect, on average 45 % smaller cross-section compared to regular copper cable Copper cable 150 mm 2 1 x Moflex 24 x 1 x 2 48 mm A 68 % smaller Copper cables 2 x 150 mm mm 2 1 x Moflex 32 x 1 x mm A 47 % smaller Copper cables 3 x 240 mm mm A 33 % smaller 1 x Moflex 80 x 1 x mm 2 In all examples above, intensities of Moflex and regular cable are calculated using the temperature rise value of 50 C. 3
4 Remarks about the tables Technical specification (based on width) Description of the product code E.g., MMC MM Moflex C red copper (T - in case of tinned copper) 080 width 10 number of sheets * Products with the length of 3 meters can be ordered separately ** Reduction factor for the use of flexibars in parallel (see table on page 55) When you use the Moflex flexibars parallel for the same phase, you need to use the reduction factoras shown in the following example. MMC Moflex 50x1x4, 200mm², 732A at ΔT=50 2 flexibars in parallel: 732 x1,72 = 1259A 3 flexibars in parallel: 732 x2,25 = 1647A The table on the page 55 indicates the temperature rise produced by chosen current in the given cross section. This calculation does not take into account the heat dissipation from the switchboard. 4 W (mm) 9 15, Red copper Product code Tinned copper Product code W x H x Pcs Length* Package (pcs) Copper weight per meter (kg) MMC MMT x 0,8 x 2 2 m 10 0,128 MMC MMT x 0,8 x 3 2 m 10 0,193 MMC MMT x 0,8 x 4 2 m 10 0,256 MMC MMT x 0,8 x 5 2 m 10 0,321 MMC MMT x 0,8 x 6 2 m 10 0,385 MMC MMT ,5 x 0,8 x 2 2 m 10 0,214 MMC MMT ,5 x 0.8 x 4 2 m 10 0,428 MMC MMT ,5 x 0,8 x 6 2 m 10 0,642 MMC MMT ,5 x 0,8 x 10 2 m 10 1,071 MMC MMT x 1 x 2 2 m 5 0,357 MMC MMT x 1 x 3 2 m 5 0,535 MMC MMT x 1 x 4 2 m 5 0,714 MMC MMT x 1 x 5 2 m 5 0,892 MMC MMT x 1 x 6 2 m 5 1,071 MMC MMT x 1 x 10 2 m 5 1,784 MMC MMT x 1 x 2 2 m 5 0,428 MMC MMT x 1 x 3 2 m 5 0,642 MMC MMT x 1 x 4 2 m 5 0,857 MMC MMT x 1 x 5 2 m 5 1,071 MMC MMT x 1 x 6 2 m 5 1,285 MMC MMT x 1 x 8 2 m 5 1,713 MMC MMT x 1 x 10 2 m 5 2,142 MMC MMT x 1 x 2 2 m 5 0,571 MMC MMT x 1 x 3 2 m 5 0,857 MMC MMT x 1 x 4 2 m 5 1,142 MMC MMT x 1 x 5 2 m 5 1,428 MMC MMT x 1 x 6 2 m 5 1,713 MMC MMT x 1 x 8 2 m 5 2,284 MMC MMT x 1 x 10 2 m 5 2,851 MMC MMT x 1 x 2 2 m 5 0,714 MMC MMT x 1 x 3 2 m 5 1,071 MMC MMT x 1 x 4 2 m 5 1,428 MMC MMT x 1 x 5 2 m 5 1,784 MMC MMT x 1 x 6 2 m 5 2,141 MMC MMT x 1 x 8 2 m 5 2,855 MMC MMT x 1 x 10 2 m 5 3,569 MMC MMT x 1 x 3 2 m 2 1,338 MMC MMT x 1 x 4 2 m 2 1,784 MMC MMT x 1 x 5 2 m 2 2,231 MMC MMT x 1 x 6 2 m 2 2,677 MMC MMT x 1 x 8 2 m 2 3,569 MMC MMT x 1 x 10 2 m 2 4,461 MMC MMT x 1 x 3 2 m 2 1,686 MMC MMT x 1 x 4 2 m 2 2,248 MMC MMT x 1 x 5 2 m 2 2,811 MMC MMT x 1 x 6 2 m 2 3,373 MMC MMT x 1 x 8 2 m 2 4,497 MMC MMT x 1 x 10 2 m 2 5,621 MMC MMT x 1 x 3 2 m 2 2,141 MMC MMT x 1 x 4 2 m 2 2,851 MMC MMT x 1 x 5 2 m 2 3,569 MMC MMT x 1 x 6 2 m 2 4,283 MMC MMT x 1 x 8 2 m 2 5,710 MMC MMT x 1 x 10 2 m 2 7,138 MMC MMT x 1 x 4 2 m 2 3,569 MMC MMT x 1 x 5 2 m 2 4,461 MMC MMT x 1 x 6 2 m 2 5,353 MMC MMT x 1 x 8 2 m 2 7,138 MMC MMT x 1 x 10 2 m 2 8,922
5 Technical specification (based on amperage) Amperage (A) Red copper Part no. Tinned copper Part no. Ampacity at rise of temperature from 35 C to: Copper weight Cu cross 105 C 95 C 85 C 75 C 65 C W H Pcs per meter (kg) section (mm²) T=70 T=60 T=50 T=40 T=30 Reduction factor** > 80 MMC MMT x 0,8 x 2 0, ,72 2,25 > 125 MMC MMT x 0,8 x 3 0,193 21, ,72 2,25 > 160 > 250 > 320 > 400 > 500 > 630 > 800 > 1000 > 1250 > 1600 MMC MMT x 0,8 x 4 0, ,72 2,25 MMC MMT x 0,8 x 5 0, ,72 2,25 MMC MMT ,5 x 0,8 x 2 0,214 24, ,72 2,25 MMC MMT x 0,8 x 6 0,385 43, ,72 2,25 MMC MMT x 1 x 2 0, ,72 2,25 MMC MMT ,5 x 0,8 x 4 0,428 49, ,72 2,25 MMC MMT x 1 x 3 0, ,72 2,25 MMC MMT x 1 x 2 0, ,72 2,25 MMC MMT ,5 x 0,8 x 6 0,642 74, ,72 2,25 MMC MMT ,5 x 0,8 x 10 1, ,72 2,25 MMC MMT x 1 x 4 0, ,72 2,25 MMC MMT x 1 x 5 0, ,72 2,25 MMC MMT x 1 x 6 1, ,72 2,25 MMC MMT x 1 x 3 0, ,72 2,25 MMC MMT x 1 x 4 0, ,72 2,25 MMC MMT x 1 x 2 0, ,72 2,25 MMC MMT x 1 x 3 0, ,72 2,25 MMC MMT x 1 x 2 0, ,72 2,25 MMC MMT x 1 x 5 1, ,72 2,25 MMC MMT x 1 x 6 1, ,72 2,25 MMC MMT x 1 x 4 1, ,72 2,25 MMC MMT x 1 x 3 1, ,72 2,25 MMC MMT x 1 x 4 1, ,72 2,25 MMC MMT x 1 x 3 1, ,72 2,25 MMC MMT x 1 x 10 1, ,72 2,25 MMC MMT x 1 x 8 1, ,72 2,25 MMC MMT x 1 x 10 2, ,72 2,25 MMC MMT x 1 x 5 1, ,72 2,25 MMC MMT x 1 x 6 1, ,72 2,25 MMC MMT x 1 x 5 1, ,72 2,25 MMC MMT x 1 x 4 1, ,72 2,25 MMC MMT x 1 x 3 1, ,65 2,12 MMC MMT x 1 x 8 2, ,72 2,25 MMC MMT x 1 x 6 2, ,72 2,25 MMC MMT x 1 x 5 2, ,72 2,25 MMC MMT x 1 x 4 2, ,65 2,12 MMC MMT x 1 x 3 2, ,65 2,12 MMC MMT x 1 x 10 2, ,72 2,25 MMC MMT x 1 x 8 2, ,72 2,25 MMC MMT x 1 x 10 3, ,65 2,12 MMC MMT x 1 x 6 2, ,65 2,12 MMC MMT x 1 x 8 3, ,65 2,12 MMC MMT x 1 x 5 2, ,65 2,12 MMC MMT x 1 x 6 3, ,65 2,12 MMC MMT x 1 x 4 2, ,65 2,12 MMC MMT x 1 x 5 3, ,65 2,12 MMC MMT x 1 x 4 3, ,6 2,02 MMC MMT x 1 x 10 4, ,65 2,12 MMC MMT x 1 x 8 4, ,65 2,12 MMC MMT x 1 x 6 4, ,65 2,12 MMC MMT x 1 x 5 4, ,6 2,02 MMC MMT x 1 x 6 5, ,6 2,02 MMC MMT x 1 x 10 5, ,65 2,12 MMC MMT x 1 x 8 5, ,65 2,12 MMC MMT x 1 x 10 7, ,65 2,12 MMC MMT x 1 x 8 7, ,6 2,02 > 2000 MMC MMT x 1 x 10 8, ,6 2,02 5
6 Selection of Moflex ΔT = temperature rise of the Moflex conductor ( C) T1 = internal temperature of the switchboard ( C) T2 = temperature of the Moflex conductor ( C) For example In=1000A connection Step 1: T1 = 35 C and T2 = 85 C ΔT = T2-T1 ΔT = 85 C-35 C ΔT = 50 C Step 2: Step 3: Please find from the page 55 table on the column ΔT = 50 the closest value of the 1000A. MMC Moflex 32x1x10, 320 mm², 1049A or MMC Moflex 63x1x5, 315 mm², 1040A. Select the Moflex flexibar according to the equipment terminal width. Moflex saves you time and money Does not require additional connection parts and saves the time of installation Makes direct connection without additional connectors, enables you to save space in the panel Gives additional flexibility comparing to standard rigid bar and it is easily adapted to unexpected project change 6
7 Assembly instructions No bending at low temperatures (< 0 C or < 30F) Elongation of the coating before breakage is reduced at low temperatures. Recommended is bending at room temperature. No sharp-edged bending Recommend inner radius for bending: busbar thickness 1-5 mm: radius 5 mm busbar thickness 6-10 mm: radius = thickness Parallel assembly has influence to heat radiation Recommend distance between bars = min. 1 x bar width. Please pay attention to correction factors for parallel assembly! Copper files slide when bending to compensate the different length of inner and outer file No fixation before bending! It hinders the slide and may lead to burst of PVC-coating. Bars must be cut if copper slides emerge after bending Heavy push back of copper files may cause deformation with resulting damage of PVC-coating Please avoid crushing of the PVC coating Damage of coating or reduced wall thickness endangers function of isolation. Do not expose to dirt, water and humidity Humidity may invade by the open ends of the busbars. This causes copper oxidation and endangers operating safety. Do not drill holes exceeding half of the width of the bar 7
8 MOREK OY Finland, Järvenpää MOREK IT OÜ Estonia, Saue MOREK SIA Latvia, Riga MOREK UAB Lithuania, Vilnius MOREK Sp. z o.o. Poland, Warsaw MOREK CZ s.r.o. Czech Republic, Prague
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