Hall-Effect Thruster Cathode Coupling Part II: Ion Beam and Near-Field Plume

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1 Hall-Effect Thruster Cathode Coupling Part II: Ion Beam and Near-Field Plume Jason D. Sommerville and Lyon B. King Michigan Technological University, Houghton, Michigan 4993, USA This is the second part of a two-part paper in which we explore the effect of cathode position and magnetic field configuration on Hall-effect thruster (HET) performance. We have studied the effect magnetic field topology has on the coupling between a Hall-effect thruster and its cathode. With two HET configurations, each with a different external field topology, the cathode is positioned across a range of radial distances and the effect on performance, ion beam, and near-field plasma is investigated. We show the importance of the magnetic field separatrix, a surface which divides the magnetic field lines into internal and external regions. In particular higher thrust efficiencies can be achieved by placing the cathode near the separatrix. Interpretation of the ion beam currents, ion energy distribution functions, and near-field plasma properties explain why these efficiency improvements come about and add insight into the cathode coupling processes. Nomenclature D probe f I I probe I i, sat j V V v x Symbols η θ η I η V η Vcg η vdf χ ψ ψ n Diameter of the Faraday probe electrode The ion energy distribution function (IEDF) Langmuir probe current Current measured by Faraday probe Ion saturation current Ion beam current density Voltage applied to probe Voltage Ion velocity The expectation (average) value of any quantity x Beam divergence efficiency Current utilization efficiency Voltage utilization efficiency Cathode coupling efficiency Velocity distribution efficiency Non-dimensional potential ev kt e, w.r.t. plasma potential Non-dimensional applied probe potential Non-dimensional potential of probe n w.r.t. floating potential I. Introduction In this second paper, we focus on the changes in ion beam and near-field plume properties associated with changing the cathode position. Studying the ion beam properties allows us to understand how the various efficiency loss mechanisms change as the cathode is repositions. Studying the near-field plume gives us some insight into how the plasma structure changes in response to the cathode position and how that affects the efficiency of the thruster. Currently Principal Scientist, Aerophysics, Inc. 42 E. Sharon Ave. Ste. 26, Houghton, MI 4993, Student Member AIAA Associate Professor, Dept. of Mechanical Engineering Engineering Mechanics, 85 R. L. Smith Bldg., 4 Townsend Dr., Member AIAA of 22

2 As discussed in the introduction of Part I, there have been numerous studies that looked at the performance of HETs versus cathode position and other cathode parameters. However, only a few of those studies have also incorporated any sort of ion beam or plume diagnostics. Most notably, work by Jameson, et al. and Hofer, et al. comparing internally and externally cathodes has shown narrower ion beam divergences for internal cathodes. 2, 3 Work by Raitses, et al., on cylindrical Hall thrusters showed that overrunning the cathode that is, drawing more current through the keeper than necessary resulted in reduced cathode coupling voltages, reduced near-field plume potentials, and reduced beam divergence. 4 As discussed in Part I, the separatrix (Figure ) has been identified as an important feature in the magnetic field existing in the region between the cathode and the anode. The separatrix, shown in Figure, is a surface outside of which all of the magnetic field lines emanating from the outer pole bend back and reconnect with the thruster at the back of the pole. Inside the separatrix, all of the field lines connect directly to the inner pole. Most HET magnetic circuits include this feature. we have undertaken a series of experiments studying the performance, ion beam properties, and near-field plume properties of a Hall thruster as a function of radial cathode position, cathode mass flow, and magnetic field configuration. An extended outer pole (EOP) modifies the magnetic field, moving the position of the separatrix as compared to the original outer pole (OOP), allowing for the effect of the separatrix to be studied (see Part I for details ). The thruster performance, specifically, thrust, discharge current, efficiency, and cathode coupling voltage, are discussed in greater detail in Part I. This paper focuses on the ion beam and near-field plume properties and relates them to the results presented in Part I. II. Experiment A. Overview In Part I, the design of the experiment, including the modifications made to the thruster to reposition the separatrix, is discussed. A brief recap is presented here. The HET was mounted on a thrust stand, and the cathode was mounted on a linear motion stage and could be moved from 4 mm to 25 mm radially away from the thrust axis, at a fixed axial distance of 3 mm from the thruster exit plane (see Figure 2). The cathode was mounted with its axis at a 9 degree angle to the thrust axis. A Farday probe and a retarding potential analyzer (RPA) were placed on a boom mounted on Thruster Axis and Separatrix Line Separatrix Surface Separatrix Surface Thruster Axis and Separatrix Line Figure : The magnetic field separatrix of an HET 2 of 22

3 Figure 2: Experimental setup a rotational stage directly above the intersection of the thrust axis and the exit plane. The Faraday and RPA probes were mounted at a distance of 25 mm. A double Langmuir probe was mounted on a 2-axis motion table and used to measure the near-field plume plasma properties. A second probe was co-located with the first, and served as a backup. B. Procedure A detailed description of the experiment is presented in Part I. Therefore, the procedure presented here will focus only on the acquisition of electrostatic probe data. After acquiring thrust data at each cathode location, the ion-beam properties were measured. For each cathode mass flow and outer pole, RPA and Faraday probe sweeps were performed with the cathode the following radial locations: 4 mm, 5 mm, 6 mm, 7 mm, 8 mm, 9 mm, mm, 2 mm, and 2 mm. (In all cases the cathode was positioned axially at z = 3 mm.) The order in which the cathode positions were investigated was randomized to avoid correlation of positional data with any temporal phenomena. Both probes were mounted at a constant radial distance of 25 mm from the center of the thruster exit plane. The Faraday probe was swept from -9 to 6 degrees in 2.3 degree increments. The RPA was swept in degree increments over the same range. After acquiring all of the RPA and Faraday probe data, near-field plume plasma properties were measured with a double probe with the cathode positioned axially at z = 3 mm and radially at r = 5 mm, 6 mm, 8 mm, mm, 2 mm and 2 mm. Again, the positions were chosen in random order. The plasma properties were measured in a rectangular area extending from r = 8 mm to r = 8 mm and from z = 5 mm to z = 5 mm. The sampling grid spacing varied between 5 mm very near the thruster, to 2 mm in the radial extremes. The double probe was moved through the grid points first in the radial direction, and then in the axial direction in a pattern chosen to minimize probe heating. Further details can be found in Sommerville s dissertation. 5 C. Equipment The Hall-effect thruster used in this experiment was an Aerojet BPT-2. Details about the thruster, including the modifications for the extended outer pole experiments, are discussed in Part I. Part I also discusses the cathode, vacuum facility, mass flow controllers, and thrust stand. The remainder of this section will focus on the electrostatic probes used in these experiments. 3 of 22

4 . Faraday Probe The Faraday probe used was a guard-ring-type planar probe. The probe electrode was a tungsten rod 2.4 mm in diameter. The guard was separated from the probe by an alumina tube with an outer diameter of 4.75 mm. The guard ring, made of stainless steel, surrounds the alumina. The outer diameter of the guard ring was mm. Except for the face, the guard ring was spray coated with boron-nitride to reduce amount of current collected by the ring. The current to the probe electrode passes through a shunt resistor, and the voltage across the resistor was amplified by an op-amp circuit, and then measured with a computer-based data acquisition system. The voltage to the guard ring was controlled via a FET operating as a voltage-controlled resistor. 5 This circuit ensured that the guard ring was biased to the same potential as the probe. Both electrodes are biased at -5 V below ground to repel plasma electrons. This value was chosen after sampling the probe current at higher voltages and finding no change for voltages below -5 V. The probe was swept from an angle of -9 degrees to +6 degrees. Beyond 6 degrees the probe would collide with the cathode. At each angular position, the voltage from the shunt resistor amplifier was measured by a computerized data acquisition system, and converted into a current. At each location, current samples were read at a rate of khz and averaged. Current density was then calculated from the probe current according to 2. Retarding Potential Analyzer j = 4I probe. () πd 2 probe The RPA used in the experiments is a four-grid design. The first grid is a floating grid, designed to isolate the plasma from the various potentials applied to the remaining grids. The second grid is an electron repeller, which is biased negative relative to plasma potential in order to prevent electrons from entering the remainder of the probe. The third grid is the ion repeller. This grid is swept across the desired voltage range and allows only those ions with energies above the grid potential to pass through to the collector. The final grid is a secondary electron suppression grid. This is designed to force any secondary electrons ejected from the collector by the impact of an ion to return to the collector. The grids on the RPA are made from stainless-steel mesh with.39-mm spacing and a 3% open-area fraction. Each grid is spaced 2.54 mm apart from the next. The orifice of the probe is a circle 2.7 mm in diameter. This diameter is maintained through the length of the probe, to the equally sized collector, which is simply a grounded, stainless-steel plate. Current to the collector is amplified by current amplifier/current-to-voltage converter manufactured by Femto. The resulting voltage is measured with the data acquisition system. The sweeper grid is swept from to 3 V in either V or.5 V steps using a Keithley 24 source-meter. Five sweeps were taken and averaged to mitigate measurement noise. The electron repeller and secondary suppression grids are biased with a DC power supply to -5 V. Test traces were also take at -3 V on centerline, where the plasma potential was expected to be highest. No differences were discernible. From this we concluded that -5 V sufficiently repelled electrons. To reduce the RPA trace, a cubic spline was fit to all of the data acquired. This process was done semi-automatically. A computer program guessed the best spline to fit the data. However, manual interaction was required to choose an appropriate number of spline knots, and to slightly modify the spline in order to achieve the best visual fit of the spline to the raw data. The spline was then scaled so that its value at ev was, and at the maximum sweep value of 3 ev the value is. The negative of the derivative of the normalized spline is the ion voltage distribution function (IVDF): f (V) = di spline(v). (2) dv If all ions are assumed to be singly-ionized, this is equivelent to the ion energy distribution function (IEDF). 3. Double Probe The double probe configuration 6 lessens or eliminates three problems associated with single Langmuir probes. Because the probe is limited to drawing ion-saturation current, it is less disturbing to the plasma. 6 Second, because the motion of the ions, rather than the electrons govern the collection of current, the probe is much less sensitive to errors due to the presence of magnetic fields. 7 Finally, it is less likely that sheath effects will disturb the probe trace to the point that the knees of the trace disappear, making analysis difficult or impossible. 4 of 22

5 If V is the voltage applied between the two probes and the ion saturation current is given by kte I i, sat = en e A, (3) m i then an ideal double-probe trace takes the shape of a hyperbolic tangent given by: 6 ( ) ev I(V) = I i, sat tanh. (4) 2 kt e A typical (non-ideal) double-probe trace is shown in Figure 3. Analyses of double probe data using the only the simple expression in Equation 4 are subject to errors that may arise due to sheath expansion. To overcome these problem, Peterson and Talbot derived a theoretical approach to single and double Langmuir probe traces which accounts for sheath expansion 8 and has been shown to be robust. 9 The method involves adjusting the plasma parameters to minimize the difference between the acquired data and the theoretical curve. Defining the non-dimensional potential as χ = ev kt e, (5) we can then define the non-dimensional potentials of each probe relative to the plasma potential, χ and χ 2, as well as the non-dimensional floating potential, χ f. Note that these values will always be negative as the double probe electrodes never reach plasma potential. The non-dimensional potential difference between the probes and the floating potential are defined as ψ = χ f χ (6) ψ 2 = χ 2 χ f. (7) Adding Equation 7 to Equation 6 yields the non-dimensional voltage applied between the probes ψ = ψ 2 + ψ = χ 2 χ. (8) The current collected at each probe is given by an empirical fit to Laframboise s theoretical treatment of Langmuir probe dynamics: I = I sat, (β χ f + ψ ) α (9) I 2 = I sat,2 (β χ f ψ 2 ) α () 3 2 I-V V 2 -V Probe Current (µa) Probe 2 Potential (V) Applied Voltage (V) -3 Figure 3: Typical double-langmuir probe trace 5 of 22

6 where α and β are given by α = 2.9/[ln(ξ) + 2.3] +.7(T i /T e ) () β =.7 + { [ln(ξ)] 3} (2) for probes attracting ions. Recall that neither probe reaches plasma potential, so neither probe attracts electrons. With the ion currents to each probe, the total current through the circuit is given by I(ψ) = I (A 2 /A ) exp (ψ/2) I 2 exp ( ψ/2). (3) exp (ψ/2) + (A 2 /A ) exp ( ψ/2) Equation 3 represents a theoretical expression for the I-V trace of a double probe given the following parameters: T e, T i, n e, r p, and x f. Of these, r p is known, and T e and n e will be adjustable fit parameters. The non-dimensional floating potential can be determined theoretically given T e, T i and n e from the implicit equation χ f = 2 ln ( me m i ) + α ln ( β χ f ). (4) That leaves T i. Fortunately, in HET plasmas, as in many other plasmas, the ion temperature is much lower than the electron temperature, typically near 8 K. Furthermore, T i shows up only in α (Equation ), where it is a weak function. Therefore, an estimate is sufficient. In this work, a value of 773 K (5 C) is used for all analyses. As was noted above, the floating potential with respect to ground can be easily determined from the plot of the potential of one of the probes with respect to ground versus the applied voltage. Using the knowledge of the floating potential and Equation 4 the plasma potential with respect to ground can be determined from the Peterson and Talbot fit to the I-V trace of a double probe. However, if the entire trace of probe potential versus applied voltage is available, as in the V 2 -V curve of Figure 3, this can also be used to refine the analysis of the double probe trace. Again, according to Peterson and Talbot, the potential of probe, that is, the probe which swings negative when a positive voltage is applied is given implicitly by [( ψ (ψ) = ln + ψ ) α + A ( 2 + ψ β χ f A β χ f From Equation 8, the voltage of probe 2 is simply ψ β χ f ) α ] [ + ln + A ] 2 exp(ψ). (5) A ψ 2 (ψ) = ψ ψ (ψ). (6) With these equations in hand, it is possible to analyze not only the I-V trace of the double probe, but also either V probe - V applied trace and thereby increase confidence in the analysis. Using the theory present here, we devised a numerical fitting algorithm to determine the plasma parameters based on the double-probe traces acquired. 5 The double probes used in these experiments consisted of a double bore alumina tube approximately 3 mm in length with an outside diameter of 4.76 mm (3/6 in.) and a bore diameter of.6 mm (.63 in.). Tungsten wire of.5 mm (.2 in) diameter was fed through each bore. The end of the tube was sealed with a ceramic adhesive leaving 4 mm of each electrode exposed. Each electrode was approximately 4 mm from the other, ensuring that the probes were several Debye lengths apart. The diameter of the wire was chosen as a good compromise between maximizing r p /λ d in all regions of the plume and minimizing probe size. At each grid point, the applied voltage was swept between -4 V and 4 V in V increments. The sweep voltage was applied and the current measured by a Keithley 24 SourceMeter. The sourcemeter also triggered a data acquisition system which, through an isolated analog input module, simultaneously measured the potential of one of the two double-probe electrodes (Probe 2) with respect to ground. Plasma parameters were extracted from the traces by the Peterson and Talbot method discussed above. Probe heating was an issue when the probe was positioned in the hot, dense plasma very close to the thruster exit. A study of the probe heating showed that it resulted in an increase in the electron temperature measured by the probe, which, in turn, affects the calculated plasma potential. The effect was temporary if the probe was removed from the hot plasma, allowed to cool and then reintroduced it would yield the same results as it did at first. Therefore, probe ablation was not the source of the error. A more detailed discussion is available in Sommerville s dissertation. 5 To mitigate the effects of probe heating, a scan pattern was chosen such that the probe spent minimal time in the hot plasma by moving first in the radial direction, and then in the axial direction. 6 of 22

7 III. Efficiency Components A. Method With ion current densities and energy distributions it is possible to break down the efficiency into its constituent loss mechanisms with the goal of identifying the significant causes of change in efficiency. Following, Larson 2 and Ross, 3 we decompose efficiency into the loss mechanisms shown in Table. The following series of equations, Equation 7 to Equation 23, shows how each of these efficiencies are broken out of the total efficiency. η = T 2 (7) 2ṁP = 2ṁ v 2 (8) I d V d = v 2 2ṁ v2 (9) v 2 I d V d = v 2 v 2 }{{} η vdf cos(θ) } {{ } 2 η θ 2ṁ v2 I d V d (2) eṁ/m 2 = η vdf η m v2 θ (2) I } {{ d ev } d η I = η vdf η θ I b I d }{{} η I 2 m v2 e(v d + V cg ) } {{ } η V V d + V cg V d } {{ } η Vcg (22) = η vdf η θ η I η V η Vcg (23) No attempt is made to correct for ionization fraction in these equations, or the proceding analysis. That is to say, we assume that all ions are singly charged. Because of this, η vdf is probably slightly overstated, while η V is understated. Table : Efficiency loss mechanisms Efficiency Sym. Definition Description How to Measure Beam Divergence Voltage Utilization Velocity Distribution Current Utilization Cathode Coupling η θ cos(θ) 2 Ion velocity components not parallel to the thrust axis tend to cancel and do not generate thrust η V 2 m v2 e(v d + V cg ) η vdf v 2 v 2 Not all ionization takes place at the top of the potential hill. Because of this, ions do not receive the full amount of energy available. Inefficiency due to the spread in -D velocity space of the ions η I I b /I d the cathode to the anode without directly creating thrust in the form of The recycle current leaks from beam ions. η Vcg V d + V cg V d The voltage at the cathode floats below ground is not available to accelerate ions. Note that V cg is always negative. Integrate the Faraday-probe-derived current densities to find the expectation value of cos(θ) Integrate IEDF and current density data, similar to the process for η vdf, and divide by the sum of the measured V d and V cg Calculate this efficiency at each angle from the IEDF. Perform a weighted average of all angles, weighting by current density and solid-angle. Integrate Faraday-probe-derived current densities to obtain I b and divide by discharge current (I d ) measured by power supply Measure the cathode coupling voltage 7 of 22

8 The various expectation values are calculated by a weighted average according to the following equation: x = 6 3 V 9 x(v, θ) f (V, θ) j(θ)r 2 sin( θ )dvdθ. (24) 6 3 V f (V, θ) j(θ)r 9 2 sin( θ )dvdθ Since the data to be integrated are discrete, the inner integral is first performed at each available angle using Simpson s rule. The results of these integrations are then linearly interpolated, multiplied by the current densities, and integrated across θ. Where RPA data are unavailable, the θ integration range is truncated. Strictly speaking, the separation of η vdf and η θ in Equation 2 is only valid if the IEDF is independent of angle. This is clearly not the case. However, because the IEDF seems to change most at high angles where the current density is small, we will procede with the assumption anyway. B. Results The results of this efficiency decomposition are shown in Figure 4, along with the measured efficiency and the calculated total efficiency. The total efficiency is the product of all efficiency components according to Equation 23 and is denoted by η prod. Total efficiencies are plotted with solid lines, while efficiency components are plotted with dashes. The efficiency η a is the total efficiency as measured by the thrust stand and power supply telemetry, as discussed in Part I. Due primarily to facility effects the absolute uncertainty on the integrated beam currents used to calculate the current utilization efficiency are estimated at +%/-4%. This estimate is based on work done by Rovey, et al. with magnetically filtered Faraday probes. 4 In other words, the measurement should be thought of as an upper limit of the actual value. This uncertainty propagates directly through to the uncertainty in η I. The beam divergence is calculated from the same data, but the uncertainty in magnitude of the current density affects the calculation of beam divergence less strongly. Rovey et al. found 9% beam divergence angles a that were reduced from 3 degrees using an unfiltered probe to between 25 and 28 degrees when using a probe that filtered out CEX ions. Based on this, we estimate the uncertainty in beam divergence (defined in this work as θ ) at 5 degrees. Typical beam divergences in this work are around 35 degrees. Here again, the uncertainty is primarily in the negative direction. That is, actual divergence is probably less than 35 degrees. Propagating the uncertainty through the equation for η θ yields an uncertainty of +8%/-%. Because of the manual spline step in the processing of the RPA data, a further manual step was required to estimate the uncertainties in those efficiencies based on the IEDF, that is, η V and η vdf. At one operating condition, the RPA traces at every angle were splined not only with the best fit spline, but with four additional splines: the highest voltage (spline most right-shifted), lowest voltage (spline most left-shifted), steepest sloped, and shallowest sloped splines that could be reasonably be drawn through the data. The first two allow an estimate on the uncertainty in η V, while the second two allow for an estimate on the uncertainty in η vdf. This procedure was done for all of the IEDFs at one of the noisier operating conditions (OOP, ṁ c = 5 SCCM, r = 7 mm). From this, I estimated the uncertainty on η V at ±2% and the uncertainty on η vdf at ±4%. Proper handling of asymmetric, systematic uncertainties requires knowledge of the the probability distribution functions for the measurements. Unfortunately, for the Faraday-probe-derived data, no such function is available. Therefore, to propagate the errors through to η prod the following procedure is used. The percentage uncertainties resulting from the random errors associated with the η V and η vdf are added in quadrature. The random error on η Vcg is negligible compared to these quantities and is disregarded. Then, the systematic errors associated with η I and η θ are added linearly. For the positive and negative uncertainties of a quantity x given by U ± (x), this is expressed mathematically as U ± (η prod ) η prod = (U(ηV ) 2 ( ) U(ηvdf ) + η V η vdf ) 2 ± U ±(η I ) η I ± U ±(η θ ) η θ. (25) This method is guaranteed to not understate the propagated uncertainty and likely overstates it. The results of the propagation are displayed in Figure 4. a The 9% beam divergence angle is the angle to which, when integrating beam current from degrees, will include 9% of the total beam current. 8 of 22

9 .8.8 Efficiency.6.4 η a,meas η prod η θ η I η vdf η V η Vcg Efficiency.6.4 η a,meas η prod η θ η I η vdf η V η Vcg Cathode r (mm) (a) OOP, ṁ c = 2 SCCM Cathode r (mm) (b) EOP, ṁ c = 2 SCCM.8.8 Efficiency.6.4 Efficiency Cathode r (mm) (c) OOP, ṁ c = 5 SCCM Cathode r (mm) (d) EOP, ṁ c = 5 SCCM.8.8 Efficiency.6.4 Efficiency Cathode r (mm) (e) OOP, ṁ c = SCCM Cathode r (mm) (f) EOP, ṁ c = SCCM Figure 4: Efficiency component breakdown 9 of 22

10 C. Discussion Inefficiency in voltage utilization and beam divergence are the most significant contributions to the inefficiency of the thruster, across all cases. The voltage utilization is seen to decrease slowly as the cathode is brought in from 2 mm, decrease more rapidly starting at 2 mm to a minimum located near 6 mm and then increase as the cathode is brought to 4 mm. The trends in velocity distribution efficiency follow closely that of η V. These trends could be explained by increased cathode propellent ingestion as the cathode is brought closer. Ingested cathode neutrals are likely to be ionized lower in the potential hill, before they drift back into the higher potential regions inside the discharge chamber. The lower energies of the cathode ions mixed in with the anode ions would result in both a lower η V and a lower η vdf. Additional evidence for this interpretation can be found in that the depth and breadth of the decrease in these efficiency components between 4 mm and mm increases with increasing ṁ c, at least for the OOP data. If this interpretation is correct, it should be noted that the decrease in this efficiency component is a little misleading. The addition of the impulse of the low velocity ions to the thrust of the system is still an increase in thrust, and is better than simply having the cathode neutrals expelled into space. Furthermore, the decrease in η V should be offset by an increase in η I, as both I b increases by, at most, the same amount as I d. b Indeed this is seen in some of the cases, particularly of the OOP data, but not in all. The current utilization efficiency for the OOP exhibits a bump between 4 mm and 2 mm, with the maximum occurring between 8 mm and mm. The trends are less clear for the EOP data. The bump may be explained in part by an increase in cathode propellent ingestion. However, it is too large for this to be the only effect, particularly in the 2 SCCM OOP case. As discussed in terms of discharge current in Part I, the maximum increase in current (both I b and I d ) possible is.4 A. At greater radial cathode positions the discharge currents are approximately 3 A and η I is approximately.7. If all of the cathode propellent was ingested and ionized, this would result in an improvement in efficiency from.7 to.7, according to: η I,improved = I b,improved I d,improved = η II d + I ingested I d + I ingested. (26) Even in the SCCM case only about a 5% improvement is possible. Clearly another process is at work both on η I, η V, and η vdf. The beam divergence efficiency has nearly an opposite trend to that of η V. It is relatively flat beyond 2 mm and exhibiting a bump between 4 mm and 2 mm. One also notes that η Vcg varies almost in lock-step with η θ. This will be further explored in Section IV. All efficiency components except η I are consistently higher for the EOP than for the OOP. This is not surprising, given the improved behavior or the EOP, as discussed in Part I. Furthermore, the trends that are similar between the EOP and the OOP seem shallower and broader for the EOP. This suggests that the position of the separatrix may be playing a roll in the efficiency. It is also possible, however, that it is merely an effect of the differing magnetic fields used in the two experiments. IV. Plume Properties A. Results Figures 5 and 6 show sample results from the measurement of the plume properties. These figures plot T e, n e, and V f. Using these measurements and Equation 4, V p was calculated and the results were plotted. The modelled magnetic field lines and magnitude contours (in millitesla) are overlaid in solid and dashed lines. A sketch of the thruster and the cathode show the position of the plume data with respect to these objects. The units of the r and z axes are millimeters. Note, also, that the electron density scale is logarithmic. The white points superimposed on the figures indicate the positions at which the probe sampled the plume. A cost score, the parameter used in the fitting routine, 5 was used to automatically reject any trace which did not sufficiently match the probe theory. A value of.3 was chosen as the maximum allowable cost after manually inspecting several traces and their theoretical fits. Note that this rejection only applies to the values for T e, n e, and V p. The value of V f is a single-point measurement and, therefore, independent of the quality of the match between the measured probe trace and theory. The plasma property contours were created by interpolating the accepted data points onto a mm rectangular mesh using a natural neighbor interpolation. 5 b This assumes that every cathode neutral ingested and ionized is captured by the Faraday probe. If that is true, then η I must increase since, I b +I ingested I d +I > I b ingested Id, for I b < I d. of 22

11 Vp (V) V f (V) ne ( 7 m 3 ) Te (ev) Figure 5: Plasma properties on the thruster with the OOP with ṁ c = SCCM and the cathode at r = 6 mm of 22

12 Vp (V) V f (V) ne ( 7 m 3 ) Te (ev) Figure 6: Plasma properties on the thruster with the OOP with ṁ c = SCCM and the cathode at r = 2 mm 2 of 22

13 It is likely that the largest contribution to the error in these probe measurements comes from errors due to probe heating. A measure of the uncertainty can be made by examining the change in the measured parameters for a probe in a stationary position in a hot, dense region of the plume. The longest that the probe in the actual sweep pattern was exposed to dense, hot plasma was approximately one minute. Double probe traces were taken with the probe at r = mm, z = mm at one sweep per second for 6 seconds. The standard deviations of the resulting analyses of T e and n e were 6% and 5% respectively. The standard deviation in V f was a negligible %. The standard deviation in V p was 5%. An additional systematic source of error in the measurement of n e is in the measurement of the area of the probes. The diameter of the probe is well established as it is manufactured to a tolerance of 2%. However, the exposed length of the probe was measured by hand using calipers and was not more accurate than.5 mm on length measuring 4 mm. This adds an additional error of about 2.7% arising from the uncertainty in probe area to the estimate of the uncertainty on the density. Adding the uncertainties in quadrature, the uncertainties estimate on n e is 2%. B. Discussion Several features of the plume properties common to most of the operating conditions can be seen in the Figures 5 and 6. First one sees that T e, V f, and V p are both lower everywhere, and particularly in the near-field, when the cathode is placed at 6 mm as compared to when it is at 2 mm. Meanwhile the electron density remains relatively constant, perhaps becoming slightly more divergent and less dense in the 2 mm case. Figure 7 shows, for example, the monotonic increase in plasma potential for every cathode position measured with the thruster operating with the EOP and ṁ c = SCCM. Inspection of the data for the rest of the operating conditions showed similar trends. In Figure 7, one notes the particular increase in near-field potential between when the cathode is positioned essentially on the separatrix at 8 mm and when it is outside the separatrix at mm. This will be further explored in Section C. The radial striations in the plasma potential when the cathode is positioned at 2 mm and 2 mm are the result of double probe heating. Despite the choice of scan pattern, this effect could not be completely eliminated when the electron temperatures were high given our current equipment. A fast scanning probe would solve this problem. Fortunately, the striations make it easy to see when probe heating was an issue and when it was not. By comparing any of the plots of Figure 7 to the plasma potential plots in either Figure 5 or Figure 6, one can see the plasma containment effect of the separatrix. The hot, high potential plasma is trapped within the separatrix. Note that near z = mm this higher potential plasma does not cross beyond r = 6 mm. Outside the separatrix cooler, lower potential plasma prevails. Investigating the plasma potential plots in Figure 7 one notes that it is still when the cathode is at the separatrix, now located closer to r = 8 mm (for z = mm), that the division between those cathode positions with higher plume plasma potentials and those with lower potentials occurs. In addition to the containment, the effect of the azimuthal drift arising from the Hall current may also be visible. In Figure 6 one notes the high electron temperature and high plasma potential just outside the orifice of the cathode and a corresponding region of low floating potential. On the opposite side of the figure, roughly in the region, 2 mm < r < mm and < z < 3 mm, a similar elevation in T e and V p and depression in V f can be seen. This effect can also be seen in most of the floating potential plots of Figure 8. In fact, there is also evidence of this reflection of the cathode plasma inside the separatrix when the cathode is positioned in or near the separatrix. This can be seen in the depression in V f on both positive and negative r positions in Figure 8 when the cathode is at r = 5 mm and r = 6 mm. The effect was particularly striking in all cases where the cathode was positioned at r = 5 mm. The most reasonable conclusion is that the cathode plasma is smeared out around the periphery of the thruster, because of the tendency of electrons to drift in the E B direction. This smearing, however, is not perfect and can be seen as an asymmetry in plasma parameters for cathode locations greater than mm. When the cathode is positioned in or near the separatrix, this asymmetry is much less noticeable. One of the most striking features of the plume plasma is the formation of a double layer 6, 7 between the cathode and the anode along magnetic field lines. This can be seen in the trapping of the hot, high-potential plasma from the cathode, apparently along magnetic field lines, as seen in Figure 6. Again, the floating potential shows the effect most clearly, owing to the low uncertainties in the data. Figure 8 shows the floating potential maps for each of the cathode positions when the thruster was operated with ṁ c = SCCM and the OOP. As the cathode is moved in from its farthest point, the sharp boundary between the cathode-region plasma and the anode-region plasma is seen to push closer and closer to the separatrix, always falling along the magnetic field lines. After crossing the separatrix, a depression in potential appears to be confined on the field lines within the separatrix. The same behavior was seen, to one extent or another, in most of the plume data. The floating potential shows this feature more clearly because of the low uncertainty as compared to any of the remainder of the plume properties. Inspection of the T e and n e data corresponding to these V f plots suggested that the floating potential decreases drastically because of an increased electron temperature on the cathode side of the division, rather than a sudden drop in plasma potential. None-the-less, 3 of 22

14 Cathode r = 5 mm Vp (V) Cathode r = 6 mm Vp (V) Cathode r = 8 mm Vp (V) Figure 7: Plasma potential plots for the thruster operating with the EOP and ṁ c = SCCM. The near-field plasma potential increases with cathode postion. 4 of 22

15 Cathode r = mm Vp (V) Cathode r = 2 mm Vp (V) Cathode r = 2 mm Vp (V) Figure 7: (continued) 5 of 22

16 the potential in the cathode region is lower than in the near-field plume, and often bordered by a distinct region of plasma that is lower still in potential, as in Figure 6. The existence of a double layer conforming to the magnetic field is a clear indication of the importance of the external field of the thruster in cathode coupling processes. C. Average near-field plume properties As a means of studying the trends in the variation of near-field plume plasma properties with cathode position, we have chosen to average the plasma properties in the near-field region to create a scalar value that can be easily compared. This raises the question, What, exactly, is the near-field region? Given the trapping effect of the separatrix discussed in the previous section, and the relatively similar properties seen inside the separatrix, we have chosen a hemi-ellipsoid centered on the origin and given by ( r ) 2 ( z ) 2 + <, z > (27) 63 mm 7 mm which approximates the separatrix for the original outer pole. Figure 9 shows the area averaged overlayed with the magnetic field data. The same region is used for the EOP data, thereby maintaining the same number of data points and spatial extent. This was done to improve comparisons between OOP and EOP data. To perform the average, the data points were interpolated onto a 5 mm x 5 mm grid, which is the size of the minimum grid spacing used for these data. The interpolation is a mathematical convenience to handle missing data points. The grid values at each grid vertex were then weighted by their corresponding cylindrical volume element and the total averages and standard deviations computed. For a given property x (T e, n e, etc.), the average, x, is computed by and the standard deviation σ x is given by z max = 7 mm (28) ( z ) 2 r max (z) = 63 mm (29) 7 mm z max r max D = r drdz (3) r max x = z max r max xrdrdz, (3) D r max z max r max x 2 r dr dz (32) x 2 = D r max σ x = x 2 x 2. (33) Figure presents the average plasma potential, floating potential, electron temperature, and electron density for the near-field region. The average provides a convenient way to look at broad trends in the data. Figure a shows the data taken with the original outer pole, while Figure b shows the data for the extended outer pole. The dashed line shows the radial location of the separatrix at the cathode axial position of 3 mm. The error bars represent the standard deviation of the averaged points. Studying Figure, one notices a general upward trend in both potentials and electron temperature as the cathode is moved farther away from the thrust axis and as ṁ c is reduced. This change in potential and V cg is reminiscent of the work on gridded ion thruster performed by Ward and King. 8 Similar changes in potential have also been noted by Smirnov and Raitses while driving the cathode with extra heater power. 9 Electron density remains generally flat, perhaps decaying slightly. Note that the plasma potential generally mirrors the cathode coupling potential as V cg decreases, V p increases such that the potential difference between the two points increases all the more. Interestingly, a different trend was seen by Hofer, when working with trim coils. 2, 2 Hofer noted an increase in both floating potential (presumably implying an increase in plasma potential) and V cg rather than opposing trends. In those experiments the cathode was not repositioned. Instead, the magnetic field structure was varied, which may have affected the coupling in a different way than was seen in the present experiments. 6 of 22

17 Cathode r = 2 mm V f (V) Cathode r = 2 mm V f (V) Cathode r = mm V f (V) Figure 8: Floating potential maps exhibit a double-layer between the cathode and beam plasmas 7 of 22

18 V f (V) Cathode r = 8 mm V f (V) Cathode r = 6 mm V f (V) Cathode r = 5 mm Figure 8: Floating potential maps exhibit a double-layer between the cathode and beam plasmas (continued) Figure 9: Area of plume property averaging overlaid on the magnetic field lines 8 of 22

19 V _ p (V) V _ f (V) V cg (V) T _ e (ev) n _ e (x 7 m -3 ) ṁ c = 2 SCCM ṁ c = 5 SCCM 5 ṁ c = SCCM r (mm) V _ p (V) V _ f (V) V cg (V) T _ e (ev) n _ e (x 7 m -3 ) ṁ c = 2 SCCM ṁ c = 5 SCCM 5 ṁ c = SCCM r (mm) (a) OOP (b) EOP Figure : Average near-field plume properties as a function of cathode position. Error bars represent standard deviations of the averaged quantities. 9 of 22

20 V _ p (V) V _ p (V) V _ p (V) V _ p η.55 θ.6.65 ṁ.7 c = 2 SCCM ṁ.7 c = 5 SCCM ṁ.7 c = SCCM r (mm) η θ η θ η θ V _ p (V) V _ p (V) V _ p (V) V _ p η.55 θ.6.65 ṁ.7 c = 2 SCCM ṁ.7 c = 5 SCCM ṁ.7 c = SCCM r (mm) η θ η θ η θ (a) Original outer pole (b) Extended outer pole Figure : Comparison of the average near-field plasma potential to the beam divergence efficiency The increase in external plasma potential is to be expected if the magnetic field is significantly impeding the progress of electrons from the cathode to the beam and anode. Placing the cathode at further radial distances induces a greater impedance, as the electrons must traverse a greater distance across the magnetic field. The potential must increase to compensate for the increased impedance. Most interestingly, the variation of both plasma potential and the cathode coupling voltages with cathode position are relatively flat inside the separatrix, excluding V cg at 4 mm, at which point the cathode physically blocked the exit channel. Only when the cathode is moved outside the separatrix does the near-field plasma potential increase and the cathode coupling voltage decrease significantly. This suggests improved coupling when the cathode is within the separatrix. Phenomenologically, this is reasonable, since electrons bound to magnetic field lines outside the separatrix are directed further downstream and ultimately away from the beam, while those on internal field lines are directed immediately to the beam. The rate at which the potentials, both V p and V cg, change with cathode position as the cathode is moved away from the separatrix increases with cathode mass flow rate. This suggests that there is improved mobility due to collisions between electrons and neutrals that is, an increased classical mobility component which is to be expected at higher 8, cathode flow rates. This effect has been repeatedly noticed. The increased near-field plume plasma potential has the effect of increasing ion beam divergence. The correlation between the two can be seen in Figure, which shows the average near-field plume plasma potential (as in Figure ) overlaid with the beam divergence efficiencies from Figure 4. Note that the efficiencies are plotted on a reversed y- axis. The correlation between the two processes is due to the fact that the electric field immediately external to the thruster is largely radial. The greater the potential in the near field, the higher the diverging force on the ions. As an example, Figure 2 shows the direction of the electric field calculated by taking the gradient of the plasma potential for the 6 mm and 2 mm cathode positions using the OOP. One notes the generally stronger radial components in the 2 mm case. The increased external plasma potential may also explain the general trend of the both voltage utilization and velocity distribution efficiencies increasing with increasing cathode position beyond 6 mm. As the the near-field plume reaches higher potentials, it is likely that the higher potential regions inside the channel are also pulled further downstream. This gives ions created further downstream greater energy, thus increasing η V. If the primary ionization region is not drawn down stream as far as the high potential region, then there would be a corresponding decrease in population of the slower moving ions. That would result in a decreased spread in velocity space, thereby improving η vdf. However, without internal measurements of the HET it is impossible to confirm this speculation. 2 of 22

21 E (V/m) (a) r = 6 mm E (V/m) (b) r = 2 mm Figure 2: The electric field for ṁ c = SCCM with the cathode at 6 and 2 mm on the OOP configuration. The magnitude of the field is plotted in a log scale on the color map. The arrows show the direction of the field. V. Conclusion It is clear that the cathode position relative to the magnetic field topology affects the cathode coupling and the performance of the thruster. As the cathode is positioned such that the cathode electrons must cross through stronger magnetic field lines in order to reach the ion beam the plasma of the system must compensate for the increased impedance. It does this by simultaneously lowering the cathode potential and raising the near-field plume potential. This provides stronger electric fields and enable electron transport across the field lines. However, the plasma thus configured is less efficient at generating thrust. Of course, the decreased cathode coupling voltage leaves less energy available for accelerating ions. More interestingly, the beam divergence increases due, at least in part, to the increased radial component of the electric field in the near-field plume. The behavior of the other efficiency loss mechanisms is less clear. Changes are certainly seen in current, voltage, and velocity distribution efficiencies. However, the changes in voltage and velocity distribution efficiencies seem to partially offset the changes in cathode coupling and beam divergence efficiencies. Without internal measurements of the thruster it is impossible to conclusively say why this is. The importance of the separatrix, for those thrusters that exhibit the feature, as a dividing line between more and less efficient cathode coupling and thruster operation is also shown. The line is not a hard boundary. A cathode placed just outside the separatrix does not perform significantly worse than one placed just inside of it. However, the data suggest that as the cathode approaches the separatrix from the outside, the performance improves. This is seen clearly in the cathode coupling and beam divergence efficiency data trends, which exhibit maximums at or just inside the separatrix in both the EOP and the OOP experiments. While this research has increased our understanding of the effect of cathode position and magnetic field topology on thruster performance, there are still many areas for future exploration. These experiments were conducted with one thruster, one cathode, and only two, very similar magnetic field topologies. Furthermore, it was done using a non-optimal propellent which resulting in worse-than-expected performance. While we expect that the work can be generalized to any HET using its optimal propellent, it should be confirmed by further experimentation. Also, the effect of the cathode neutral flow field and, in particular, the cathode angle has not been studied in detail. Finally, the design of the extended outer pole used in this work was crude. A careful design of the EOP needs to carefully consider 2 of 22

22 the effect of the magnetic circuit on both the internal and external field topologies in order to more closely match the internal fields while modifying the external. Acknowledgements This work was supported by grants from the Air Force Office of Scientific Research. References Sommerville, J. D. and King, L. B., Hall-Effect Thruster Cathode Coupling Part I: Efficiency Improvements from an Extended Outer Pole, 45th AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, Denver, CO, August , Paper AIAA Hofer, R. R., Johnson, L. K., Goebel, D. M., and Fitzgerald, D. J., Effects of an Internally-Mounted Cathode on Hall Thruster Plume Properties, 42nd AIAA/ASME/SAE/ASEE Joint Propulsion Conference, Sacramento, CA, July , Paper AIAA Jameson, K. K., Goebel, D. M., Hofer, R. R., and Watkins, R. M., Cathode Coupling in Hall Thrusters, 3th International Electric Propulsion Conference, Florence, Italy, September , Paper IEPC Raitses, Y., Smirnov, A. A., and Fisch, N. J., Enhanced performance of cylindrical Hall thrusters, Applied Physics Letters, Vol. 9, May 27, pp Sommerville, J. D., Hall-Effect Thruster Cathode Coupling: The Effect of Cathode Postion and Magnetic Field Topology, Ph.D. dissertation, Michigan Technological University, Houghton, MI, Johnson, E. O. and Malter, L., A Floating Double Probe Method for Measurements in Gas Disharges, Physical Review, Vol. 8, No., October 95, pp Brussaard, G. J. H., van der Steen, M., Carrère, M., van de Sanden, M. C. M., and Schram, D. C., Langmuir probe measurements in an expanding magnetized plasma, Physical Review E, Vol. 54, August 996, pp Peterson, E. W. and Talbot, L., Collisionless Electrostatic Single-Probe and Double-Probe Measurements, AIAA Journal, Vol. 8, No. 2, December 97, pp Brockhaus, A., Borchardt, C., and Engemann, J., Langmuir Probe Measurements in Commercial Plasma Plants, Plasma Sources Science and Technology, Vol. 3, No. 4, November 994, pp Laframboise, J. G., Theory of Spherical and Cylindrical Langmuir Probes in a Collisionless, Maxwellian Plasma at Rest, UTIAS Report No., Institute for Aerospace Studies, 966. Hargus, W. A. and Cappelli, M. A., Laser-induced fluorescence measurements of velocity within a Hall discharge, Applied Physics B: Lasers and Optics, Vol. 72, No. 8, June 2, pp Larson, C. W., Brown, D. L., and Hargus, W. A., Thrust Efficiency, Energy Efficiency and the Role of VDF in Hall Thruster Performance Analysis, 43rd AIAA/ASME/SAE/ASEE Joint Propulsion Conference, Cincinnati, OH, July Ross, J. L. and King, L. B., Energy Efficiency in Low Voltage Hall Thrusters, 43rd AIAA/ASME/SAE/ASEE Joint Propulsion Conference, Cincinnati, OH, July 8 27, Paper AIAA Rovey, J. L., Walker, M. L. R., Gallimore, A. D., and Peterson, P. Y., Magnetically filtered Faraday probe for measuring the ion current density profile of a Hall thruster, Review of Scientific Instruments, Vol. 77, No., 26, pp Sibson, R., A brief description of natural neighbor interpolation (Chapter 2), Interpreting Multi-variate Data, edited by V. Barnett, John Wiley & Sons, Chichester, 98, pp Block, L. P., A Double Layer Review, Astrophysics and Space Science, Vol. 55, No., May 978, pp Hershkowitz, N., How Does the Potential Get From A to B in a Plasma? IEEE Transactions on Plasma Science, Vol. 22, No., February 994, pp Ward, J. W. and King, H. J., Mercury Hollow Cathode Plasma Bridge Neutralizers, Journal of Spacecraft and Rockets, Vol. 5, No., October 968, pp Smirnov, A. A. and Raitses, Y., Controlling the Plasma Flow in the Miniaturized Cylindrical Hall Thruster, IEEE Transactions on Plasma Science, Vol. 36, No. 5, October 28, pp Hofer, R. R., Jankovsky, R. S., and Gallimore, A. D., High-Specific Impulse Hall Thrusters, Part : Influence of Current Density and Magnetic Field, Journal of Propulsion and Power, Vol. 22, No. 4, July 26, pp Hofer, R. R., Development and Characterization of High-Efficiency, High-Specific Impulse Xenon Hall Thrusters, Master s thesis, University of Michigan, Ann Arbor, MI, Tilley, D. L., de Grys, K. H., and Myers, R. M., Hall thruster-cathode coupling, 35th AIAA/ASME/SAE/ASEE Joint Propulsion Conference, Los Angeles, CA, June , Paper AIAA Albarède, L., Lago, V., Lasgorceix, P., Dudeck, M., Burgova, A., and Malik, K., Interaction of a Hollow Cathode Stream with a Hall Thruster, 28th International Electric Propulsion Conference, Toulouse, France, March , Paper Manzella, D. H., Jankovsky, R. S., and Hofer, R. R., A Laboratory Model 5kW Hall thruster, 38th AIAA/ASME/SAE/ASEE Joint Propulsion Conference, Indianapolis, IN, July 7 22, Paper AIAA Manzella, D. H., Jacobson, D., and Jankovsky, R. S., High Voltage SPT Performance, 37th AIAA/ASME/SAE/ASEE Joint Propulsion Conference, Salt Lake City, UT, July 8 2, Paper AIAA Also NASA TM of 22

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