Fast and Broadbanded Car Interior Panel Noise Contribution Analysis

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1 1 Fast and Broadbanded Car Interior Panel Noise Contribution Analysis Dr. Oliver Wolff, Open Technology Forum at Testing Expo Europe 2008, Stuttgart, 6 th 8 th May 2008

2 2 Contents Contents of presentation: Company history Working principle of sensor Product range Application examples References

3 3 Company history Working principle of sensor Product range of Microflown Application examples References

4 4 Company History 1994: Invention of the Microflown by Hans- Elias de Bree at University Twente 1997: Ph.D. Hans-Elias de Bree 1998: Founding Microflown Technologies B.V. ( de Bree, Koers ) 2001: Industrializing product 2003: Introduction broad banded Titan sensor element 2004: First application scientifically proven / first arrays sold 2005: Rapid growth in automotive industry 2005: De Bree appointed Professor Vehicle Acoustics at HAN University, College of Automotive Engineering ( 100 testing engineers/year) 2006: Strategic decision to penetrate the aerospace market 2007: 12 FTE company + 4 Ph.D. students, > 1 Million Euro turnover Participating in two EU FP 7 engine acoustic related projects, Flocon led by DLR Engine Acoustics and Teeni led by Turbomeca Leading IGOR consortium for JTI Clean Sky Green Rotorcraft

5 5 Company history Working principle of sensor Product range of Microflown Application examples References

6 6 Working Principle of Sensor Microflown SEM picture: two heated wires

7 7 Working Principle of Sensor The MEMS based Microflown sensor is based upon: a silicon material resisting 300 degrees Celsius just to carry two wires two extremely thin platinum wires heated about 200 Celsius above the ambient temperature to get enough sensitivity temperature difference is scientifically proven to measure acoustic particle velocity

8 8 Company history Working principle of sensor Product range of Microflown Application examples References

9 Product Line 9

10 10 Scanning Probe 1D Velocity For small objects

11 11 1 dimensional PU probes Particle Velocity Sound Pressure 1D sound intensity Impedance 1D sound energy

12 12 Microflown Package gain

13 13 3D USP probes usp, usp match, usp mini

14 14 Calibrators Sphere calibrator Short standing wave tube

15 15 Company history Working principle of sensor Product range of Microflown Application examples References

16 16 Application Examples 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eye 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

17 17 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eye 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

18 1. Acoustic camera 18

19 19 1. Acoustic camera User benefits Reliable acoustic particle velocity data Real time visualization of all relevant acoustic data One point methodology Full bandwidth Large dynamic range Low susceptibility to background noise Visualization of transients Free configuration of measurement grid Multi purpose tool Intuitive approach Much better than NAH and IBEM (a.o. JASA Paper by Finn Jacobsen)

20 20 1. Acoustic camera Each probe measures Sound Pressure and Particle velocity (and thus Intensity) in one spot Velocity and Intensity are directly determined, without complex mathematics Microphone opening Velocity Microflown Mini PU probe

21 21 1. Acoustic camera Sound radiation can be measured with just a single probe or with an array of probes Spacing between probes will not result in frequency limitations. So any probe grid configuration can be defined PU array with flexible grid

22 1. Acoustic camera 22

23 1. Acoustic camera Measuring with a portable setup inside the Eurocopter EC

24 24

25 1. Acoustic camera 25

26 1. Acoustic camera 26

27 27 1. Acoustic camera 1cm x 1cm spacing Sound leak finding End of line control Real time movies

28 28 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eye 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

29 29 3-D Intensity Measurements Moving arrays of 3 D USP probes can be used for mapping of 3 D sound intensity streamlines Courtesy: Univ. Stettin

30 30 3-D Intensity Measurements 3D intensity probe

31 31 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eyes 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

32 32 Conventional Test USP approach replacing large beamforming arrays, capturing simultaneously geometric position and acoustic data

33 33 Acoustic Eye Proven and presented at European Rotorcraft Forum Kazan, September 2007

34 34 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eye 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

35 35 End of line testing Acoustic check of products Motors & Gears

36 36 End of line testing Audio example Background noise reduction Motors & Gears Good pump Wrong Pump No Pressure background noise Velocity Pressure Background noise Velocity

37 37 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eye 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

38 Scan & Listen 38

39 39 Scan & Listen With the Scan and Listen device p and u can be heard directly Easy finding of modes Easy finding of sources Noise source finder Squeak & Rattle Portable Simple to use

40 40 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eye 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

41 41 Mini Acoustic camera Miniature PU match Acoustic Camera

42 42 Mini Acoustic camera 1cm x 1cm spacing Sound leak finding End of line control Real time movies

43 43 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eye 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

44 44 In situ acoustic impedance Principle

45 In situ acoustic impedance 45

46 46 In situ acoustic impedance Spherical loudspeaker Probe Reflecting material

47 47 In situ acoustic impedance High spatial resolution Sample with three quarter lambda resonators D: 5.5mm L: 37mm [9,1] [9,9] D: 5.5mm L: 62mm [1,9] D: 7mm L: 45mm [1,1]

48 48 1) PU direct acoustic near field camera 2) 3-D Intensity Measurements 3) Acoustic Eye 4) End of line testing 5) Scan & Listen 6) Mini Acoustic Camera 7) In situ acoustic impedance 8) Car Panel Noise Contribution

49 49 Car Panel Noise Contribution Step one: Measurement of all contributing sound sources 5 p

50 50 Car Panel Noise Contribution Reciprocity principle Step two: 5 p p 6 p 7 Q1 8 p 8 Using a true volume velocity source to determine the transfer path to the panels, using the reciprocity principle 4 p 4 p 3 p 2 p

51 51 Omnidirectional sources Car Panel Noise Contribution Low freq. source 30Hz-300Hz High freq. source 100Hz-6kHz

52 52 Car Panel Noise Contribution Head source: reciprocal counterpart of human hearing Low frequencies High frequencies

53 53 Car Panel Noise Contribution Measurements at PDE automotive

54 Car Panel Noise Contribution 54

55 55 Car Panel Noise Contribution ( Peugeot / Faurecia ) ( LMS / Eurocopter )

56 56 Company history Working principle of sensor Product range of Microflown Application examples References

57 References Automotive references: Audi, BMW, DaimlerChrysler, Dong Feng, Faurecia, Ford, Honda, Hyundai, Isuzu, Mazda, Muller-BBM, PSA Peugeot Citroen, Samsung Renault, Rieter Automotive, Stankiewiecz, Toyota, Volkswagen. Aerospace references: ADE Bangalore, Airbus France & Germany, DLR, Helmut Schmidt University, Univ. Compiegne, Univ. LeMans, Univ.Oldenburg, US Airforce 57

58 58 Are there any questions? We welcome you at our booth 1808.

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