Evolutionary Multiobjective. Optimization Methods for the Shape Design of Industrial Electromagnetic Devices. P. Di Barba, University of Pavia, Italy

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Evolutionary Multiobjective Optimization Methods for the Shape Design of Industrial Electromagnetic Devices P. Di Barba, University of Pavia, Italy

INTRODUCTION Evolutionary Multiobjective Optimization (EMO) opened a new research field in electromagnetism Main applications low frequency: electromechanics, magnets high frequency: antenna design

IDEAL MULTIOBJECTIVE OPTIMIZATION Step 1 Step 1 Find a set of Pareto-optimal optimal solutions Step 2 Choose a solution from the set

The Pareto-optimal front is the boundary of the feasible search region in the objective space (f 1, f 2,, f m ) Two goals in ideal multiobjective optimization Converge to the Pareto-optimal optimal front Keep as diverse a distribution as possible unfeasible region

Population-based approach based approach What to change in a basic GA? What to change in a basic GA? Modify the fitness computation Emphasize non-dominated solutions for convergence Emphasize less-crowded solutions for diversity Elitist Non-dominated Sorting Genetic Algorithm (NSGA-II)

Individual-based approach What to change in a basic ESTRA? Modify the acceptance criterion of the offspring f 2 y 2 y 1 y 3 y 4 f 1 domination dihedral (y 2, y 3 ) are accepted, y 4 is rejected Multiobjective Evolution Strategy (MOESTRA)

INDUSTRIAL ELECTROMAGNETIC DESIGN user-friendly interface runtime compatible with industrial process OPTIMIZER time available to complete a design is a fixed quantity robust computing global-search oriented

SPEED REQUIREMENTS Implement software with highest efficiency (including the link to FEM code) Give the user the freedom to choose a compromise between accuracy and computing time USER INTERFACE REQUIREMENTS Usersshouldbeguidedto specify objectives and constraints without having advanced programming and mathematics knowledge Non-standard stopping criteria

Practical methods to solve EMO in electromagnetism Two main streams can be observed use approximation techniques identify a surrogate model of objectives and constraints then use an evolutionary algorithm to optimize preserve the use of FE models to solve the direct problem, but reduce the solution time of field analysis use non-standard stopping criteria for the evolutionary algorithm well suited for an industrial R&D centre

CASE STUDY Permanent-magnet generator for automotive applications. A very similar device was used as the alternator on board of fast cars for sport competitions. Design problem: identify the shape of the device such that power loss in copper windings f 1 ( x ) = ρ [ J ( x )] Ω 1 ( x ) 2 d Ω power loss in the iron core f 2 ( x ) = p ( B ( x )) Ω 2 ( x ) d Ω Ω 1 copper volume Ω 2 iron volume are minimum. Constraint : load 500 W, no-load peak voltage 50 V, speed 9,000 rpm

NSGA vs MOESTRA comparison (prescribed runtime was 6,300 s) prototype NSGA: 20 individuals MOESTRA: 1 individual sampled Pareto front P. Di Barba and M. E. Mognaschi, Industrial Design with Multiple Criteria: Shape Optimization of a Permanent-Magnet Generator, CEFC 2008, Athens

A possible solver of EMO problems: scale-varying evolutionary search The adaption rate 0<λ<1 of the FE mesh is ruled by the annealing operator of a basic evolution strategy. λ ( ) ( ) ( ) m k k = λ min 1 + λ max n m k n A low-cost mesh is generated when a large search radius is taken on and, conversely, a finer mesh is generated when a small region is investigated. logd logd logq f 0 n = ( ) m k = log d ( k ) log q log d d 0 initial search tolerance d f final search tolerance k iteration index q annealing rate 0

CASE STUDY Stopping criterion: search tolerance < 10-6 larger search radius Fixed vs variable adaption x=[10.33, 1.01, 2.30, 7.99, 2.87] mm f=[4.55, 160] mw x=[10.87, 0.97, 2.11, 6.83, 3.05] mm f=[4.36, 150] mw

CASE STUDY Objective function history Fixed adaption Variable adaption

CASE STUDY f ki User-defined accuracy: the optimization stops when ρ i(k) η, i = 1,2, k 0 f 0i x=[10.18, 1.06, 2.38, 8.03, 2.95] mm ρ 1 =0.75, ρ 2 =0.4 k=49 x=[10.81, 0.99, 2.09, 6.84, 3.07] mm ρ 1 =0.65, ρ 2 =0.36 Prescribed η = 0.75 k=43

CASE STUDY User-defined time: the optimization stops after e.g. 1 hour 11 iterations done in 1 hour x=[9.70, 1.21, 2.40, 7.93, 3.00] mm f 1 =5.5 mw, f 2 =179.3 mw Improvement: 20% for f 1, 60% for f 2

CASE STUDY Fixed adaption Variable adaption

ADVANCED EMO STUDIES: BENCHMARKING Some goals of benchmarking : Move from test problems to industrial benchmarks Investigate topological properties of the Pareto-optimal front (convex/nonconvex, connected/non-connected, uniformly/non-uniformly spaced) Define suitable metrics to measure the distance of a given solution point from the front Evaluate the sensitivity of the front to perturbation in the design space Which front is robust?

Handle non-comparable solutions properly prototype Shape design of a magnetic pole maximise B y in the air gap Pareto indifferent solutions Pareto better solutions minimise B x in the winding In EMO, evaluating the performance of an optimization algorithm and assessing results is a challenging task. Possibly, the multiobjective formulation of TEAM problems 22 and 25 could be improved.

ADVANCED EMO STUDIES: NASH GAMES An a priori method to provide the designer with a single optimum. Each player minimises his own objective by varying a single variable and assuming that the values of the remaining p-1 objectives are fixed by the other p-1 players. 2D test case The game is over when neither player 1 nor player 2 can further improve their objectives. x2 f 1 Nash equilibrium orthogonal gradients f 2 1 f 2 f 1 f2(x1,x2) Pareto solutions unlike parallel gradients 1 x1 f1(x1,x2) NE is characterized by orthogonal gradients uncorrelated disturbances conditionally robust design.

PM three-phase motor Air gap Slot Laminated stator NE final (b) NE final (c) Laminated rotor o global P-solutions local P-solutions Design variables : height and width of magnet NE initial (a) Objectives : cogging torque (to be min), air-gap radial induction (to be max) P. Di Barba, Strategies of game theory for the automated optimal design in electromechanics, Intl J of Applied Electromagnetics and Mechanics 27 (2008) 1-21

ADVANCED EMO STUDIES: from static to dynamic Pareto fronts In problems of shape design of electromagnetic devices, objectives and constraints usually do not depend on time Static multiobjective optimisation When either the objectives or the constraints, or both of them, depend on time, the PF is time dependent too Dynamic multi-objective optimisation

Optimal control of the geometry of a magnetic pole, generating a prescribed induction field under step excitation of current Design variables : (a 1,a 2,a 3,a 4 ) The problem reads: find the time-dependent family of non-dominated solutions from t = 0 + to steady state such that air-gap induction is maximum power loss in the winding is minimum under the constraint that the power loss in the pole and the core at a given time instant (t=10-2 τ) is not greater than the power loss in the winding.

Objective space at t = τ Objective space at steady state time-unconstrained (circle) and time-constrained (star) fronts time-unconstrained (circle) and time-constrained (star) fronts The energy constraint, active at the beginning of the transient magnetic diffusion, affects the field performance at any subsequent time instant! P. Di Barba, A. Lorenzi, A. Savini, Dynamic Pareto fronts and optimal control of geometry in a problem of transient magnetic diffusion, IET Science, Measurement and Technology, 2008, vol.2, no.3, 114-121

CONCLUSION In computational electromagnetism, the principle of natural evolution inspired a large family of algorithms that, through a procedure of self adaptation in an intelligent way, lead to an optimal result. Mathematics and biology, in a sense, exchange their reciprocal role in a sort of feedback operation: not just mathematics for biology, but also biology for mathematics; not only learning nature but also learning from nature. Perhaps the ultimate goal, which is still ambitious, is to get intelligent computing machines, capable of solving problems without explicitly programming them. This is the current challenge of artificial intelligence. paolo.dibarba@unipv.it

In Search of Common Optimality In Search of Common Optimality Properties Fritz-John Necessary Condition: Solution x* satisfy M λ f m ( * ) J ( * x u g ) = 0, m x j j j 1. m = 1 = 1 and u j g j ( * x ) = 0 2. for all j = 1, 2, 3,,J Requires differentiable objectives and constraints It outlines the existence of some properties among Pareto-optimal optimal solutions

Classical Approach: Classical Approach: Weighted Sum Method Construct a weighted sum of objectives and optimize M F ( x) = w f ( x) i i i = 1 User supplies weight vector w

Difficulties with Classical Methods Nonuniformity in Pareto- optimal solutions Inability to find some solutions Epsilon-constraint method still requires an ε -vector

Constraint handling Penalty function approach Penalty function approach F m = f m + R m Ω g Explicit procedures to handle infeasible solutions Modified definition of domination

Constraint-Domination Principle A solution i constraint- dominates a solution j,, if any is true: 1. i is feasible and j is not 2. i and j are both infeasible, but i has a smaller overall constraint violation 3. i and j are feasible and i dominates j

Identifying multiple Pareto-optimal solutions for choosing one implies a better process of decision making. In fact: Reveal common properties among optimal solutions Understand what causes trade-off Identify non-standard solutions to the design problem innovative design Fulfil a posteriori unpredicted constraints (it happens in real-life engineering) flexible design

Nash game: numerical implementation Player 1 optimizes f 1 (x 1,x 2 ) acting on x 1 and receiving x 2 from player 2 at the previous iteration; then, player 1 sends the result to player 2. Player 2 optimizes f 2 (x 1,x 2 ) acting on x 2 and receiving x 1 from player 2 at the previous iteration; then, player 2 sends the result to player 1. The game is over (Nash equilibrium) when neither player 1 nor player 2 can further improve their objectives.