Supplementary Materials for. Incommensurate Graphene Foam as a High Capacity Lithium. Intercalation Anode

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Supplementary Materials for Incommensurate Graphene Foam as a High Capacity Lithium Intercalation Anode Tereza M. Paronyan* 1, Arjun Kumar Thapa 2, Andriy Sherehiy 3, Jacek B. Jasinski 2, John Samuel Dilip Jangam 2,4 1 Speed School of Engineering, University of Louisville, 2210 S. Brook st., Louisville, KY, 40208, USA Correspondence and requests for materials should be addressed to Tereza Paronyan email addresses; tereza.paronyan@louisville.edu, teparonyan@gmail.com 2 Conn Center of Renewable Energy Research, University of Louisville, KY, USA 3 ElectroOptics Research Institute and Nanotechnology Center, University of Louisville, KY, USA 4 Department of Industrial Engineering, University of Louisville, KY, USA s1

Supplementary Text Estimation of crystallite size and density of defects The intensity ratio of D and G bands can determine the crystallite size (La) of graphene in plane by the equation proposed in Ref. 40 L a = (2.4 10 10 4 )λ laser(nm) ( I D I G ) 1 (1), where λlaser = 638 nm is the excitation laser, ID and IG are the intensities of D and G bands, respectively. I D I G = 0.07 0.085 La= (2.4 10 10 )638 4 1/0.07 = 568 nm for I D I G = 0.07 and La = 467.8 nm for I D I G = 0.085 The concentration of defects ND in the graphene is calculated using the formula (6) proposed in Ref. 40. N D (cm 2 ) = (1.8±0.5) 1022 I D λ4 8 10 9 (2), Laser(nm) I G where ID and IG are the heights of D and G bands, respectively, λlaser = 638 nm is the wavelength of excitation laser. The estimated carbon concentration in graphene NC = 3.9 10 15 cm -2, thus ratio of ND/Nc=2.05 10-6 was obtained extremely low equivalent ~0.02% of carbon. Estimation of incommensurate percentage by Raman analysis To estimate the degree of incommensurateness of our graphene foam samples we evaluated several large area (100-200 µm by x and y axes) Raman mapping for each sample and analyzed hundreds of individual spectra by Lorentzian fit of G and 2D bands. s2

We collected the range of 2D peak bandwidth (referred as FWHM) and I2D/IG values when single Lorentzian is in better fit than multi-lorentzian using Origin 8.5 software. The FWHM of 2D peak and I2D/IG values for 45 most common individual spectra to find the boundary of those two values between single-(green dots) and multi-lorentzian (blue dots) fits of 2D band (Table S1). To gather these two values for hundreds of spectra, we generate fit of G and 2D peaks with a single Lorentzian peak for simplicity for all the spectra. The fit was chosen based on the adjusted R-square value of the coverage summary curve of Lorentzian components. We found the lowest value of FWHM of 2D of our samples is 28 cm -1 (I2D/IG = 2.63) with single Lorentzian fit which agrees to the experimentally measured values of single-layer graphene (SLG). We consider commensurate (Bernal) bilayer graphene would have at least 56 cm -1 (double of SLG) of FWHM of 2D. Thus, we choose FWHM = 56 cm -1 of 2D as an upper boundary of incommensurate multilayer graphene when I2D/IG varies freely and that is in good agreement of our analyzed data (table S1) with single- Lorentzian fit. On the other hand, 2D peak can be broadened due to rotation angles between layers if graphene is an incommensurate state. We found FWHM = 56-65 cm -1 when I2D/IG 0.94, the single- Lorentzian of 2D is still in good fit. Thus, we estimate incommensurateness degree of bulk foam by analyzing the hundreds of spectra (batch processing in Origin 8.5) based on the set of these two values (Table S2). Calculation of specific capacity for graphene having a finite number of layers The specific capacity of graphite LiC6 is known to be 372 mah g -1. We determined the Sp.C. for other possible stoichiometry following the same logic considering each hexagonal ring can host one lithium atom. We consider the ideal case s3

with a single layer graphene, and Li intercalates on both sides of the graphene plane to each hexagonal ring of carbon (Fig. 6F). This is most easily seen starting from a single layer of graphene with lithium atoms above and below each hexagon. Each of the 6 carbon atoms (each hexagon) is shared between three hexagons, so that the stoichiometry is 2 lithium atoms per (1/3) 6 =2 carbon atoms, giving Li2C2.This is 6 times more lithium storage than LiC6 which then gives a capacity of 2,232 mah g -1. However, for purposes of calculation, the N=1 estimate is easily extended for additional layers. We calculate theoretical specific capacity Cs,th. using the following general formula (3) from ref. Supplementary 1 C s,th = nf M (3) where, n is the number of moles of electrons transferred per mole; F Faraday s constant, F = 9.6485 10 4 C mole ē ; M is the molar mass of active material. In our case, the equation of specific capacity C s,th,n would be expressed in terms of number of graphene layers N by equation (4). If we consider (N+1) valence electrons (atoms) of Li per molar mass of 1/3 carbon, then for each hexagon it would be 1/3 6 12.01 N (per 1/3 carbon for 6N carbon atoms) depending on the number of carbon layers N. C s,th,n = ( N + 1 N 1mole ē 12.01 6 1 ) (9.6485 10 4 Coulomb sec ) 1 Amp 3 [g] mole ē Coulomb 1 hour + 1 = 1,116 (N 3,600 sec N ) [mah g ] = 2,232 ( N + 1 2N ) [mah g ] (4) s4

where, N is the number of graphene layers, 9.6485 104 C - is the Faraday constant. mole ē N = 2, Sp. C. = 2,232 ( 2+1 ) 2 2 mah g N = 3, Sp. C. = 2,232 ( 3+1 = 1,674 ma h ) 2 3 mah g g = 4 2,232 mah = 1,488 mah 6 g g For a bilayer graphene (N=2), one layer each of graphene and of lithium is added to the single layer graphene. This increases the number of lithium atoms per stack of hexagons by one and doubles the number of carbon atoms, which corresponds to 3 lithium atoms for each 4 carbon atoms, giving Li3C4. Continuing this process of adding a layer of graphene and lithium gives the overall stoichiometry of LiN+1C2N where N is the number of graphene layers in the stack. Thus an infinite stack would approach to the stoichiometry of LiC2 (capacity of 1,116 mah g -1 ). The capacity values for few layers presented in Table S4. s5

a b c d Supplementary Fig. 1. SEM images of graphene film on Ni catalyst particles. (a-d) Images at various magnifications. The growth was processed at 1,025 C using CH4 ~8sccm rate with Ar:H2 (3:2) carrier gas ~80 sccm flow rate. s6

a b c d Supplementary Fig. 2. SEM images of graphene foam. (a)-(d)the images of the nickel-free graphene foam at various magnifications. s7

a b Supplementary Fig. 3. Scanning Transmission Electron Microscope (STEM) images of graphene sheet. s8

a b Supplementary Fig. 4. EDS analysis of graphene network. The insets show elemental analysis. (a) EDS spectra of graphene film with Nickel template (growth at 1,025 C using CH4 ~8 sccm rate with Ar : H2 (3:2) carrier gas ~80 sccm flowing rate). (b) EDS spectra of pristine graphene network after etching the Nickel followed to rinse in DIwater and dry by CPD. s9

Supplementary Fig. 5. XPS spectra of C 1s of graphene foam. The inset shows the full XPS spectrum (survey). s10

Supplementary Fig. 6. Thermogravimetric analysis of graphene foam. Dry graphene foam was heated by 1C /min rate under air flow. The weight losses at 383 C is associated to the amorphous carbon. The residual 0.93% at 816 C is the Nickel nanoparticles as it checked by SEM/EDS. s11

Supplementary Fig. 7. BET results of IMLG graphene foam with 93% incommensurateness (Sample 1). The Specific Surface Area (SSA) was measured based on nitrogen gas absorption. (a) N2 molecules adsorption/desorption isotherms. (b) N2 molecules adsorption and (c) desorption curve for per volume. s12

Supplementary Fig. 8. HRTEM images of incommensurate multilayer sheets (a, b). s13

Supplementary Fig. 9. SAED analysis of pristine graphene sheets. (a) HRTEM image of incommensurate multilayer sheets. (b) SAED pattern of the same area. s14

Supplementary Fig. 10. Raman mapping analysis of pristine graphene foam performed by 5 5 (X,Y) µm step (λ = 638 nm laser wavelength). (a) 3D plot of 238 spectra of single mapping area. (b) 2D colored image for the same area evaluated by Raman intensity. (c) Mapping analysis of ID/IG of the same area. (d) Mapping analysis of ID/ID of the same area. s15

Supplementary Fig. 11. Charge-discharge cycling of Samples 2-7 at 100 ma g -1 current density, (a)-(f). The insets show scattergrams of FWHM of 2D peak vs I2D/IG by Raman mapping analysis for each pristine samples used for battery test. s16

Supplementary Fig. 12. Raman spectra of IMLG-based electrodes with Laser wavelength λ = 532 nm proceed by 5 5 µm (X,Y) mapping step. (blue curve) - Liinserted electrodes. (red curve) de-inserted electrodes. (black curve) -averaged Raman spectrum of 125 individual spectra of pristine IMLG foam (Sample 1). s17

Supplementary Fig. 13. Ex-situ Raman mapping spectra of Li-inserted IMLG-based electrodes (unexposed) after 5 th cycle (λ = 638 nm laser wavelength). (red curve)- the individual spectrum without intercalated Li. (green curve)- the averaged spectrum of all 80 individual spectra presented in blue. The insets show G (left) and 2D peaks expended range (right). s18

Supplementary Fig. 14. Raman analysis of de-inserted graphene electrodes after 100 th cycle (λ = 638 nm laser wavelength) performed by 5 5 (X,Y) µm mapping step for 488 spectra. (a) 2D colored image of map by Raman intensity. (b) Scattergram of FWHM of 2D vs. I2D/IG of all 488 spectra. Mapping analysis of I2D/IG (c) and (d) FWHM of 2D band and ID/ID. s19

a b Supplementary Fig. 15. HRTEM images of de-inserted graphene sheets. (a)- after 5 th cycle, (b)- after 100 th cycle. s20

1,674 Li 3 C 4 (N=2) 1,600 Capacity (mah g -1 ) 1,400 1,200 Li 5 C 8 (N=3) 1,116 LiC 2 1,000 0 20 40 60 80 100 120 140 Number of graphene layers (N) Supplementary Fig. 16. The dependency of theoretical capacity values versus on graphene layers based on LiN+1C2N stoichiometric formula. s21

Supplementary Fig. 17. Schematic illustration of lithium intercalation into six (or N number) layers IMLG recombining either multilayer (result #1) or bilayer (result #2) at the second cycle. s22

Supplementary Table 1. The combination of FWHM (2D band) and I2D/IG values for 45 individual spectra. The fit for each 2D peak was performed both single and multi- Lorentzian. The FWHM values are defined by simplified single- Lorentzian fit. Spectra # I2D/IG FWHM of 2D band (cm -1 ) Single- Lorentzian fit (IMLG) Multi-Lorentzian fit (CMLG) 1 2.26 45.8 2 4.8 33.49 3 0.94 60.33 4 0.54 81.4 5 1.09 58.53 6 1.45 46.63 7 0.62 86.2 8 0.82 66.45 9 1.06 62.7 10 1.17 57.49 11 0.58 80.2 12 0.68 81.7 13 1.73 48.45 14 1.82 46.79 15 2.95 31.13 16 1.07 57.12 17 1.03 60.69 18 1.25 58.21 19 1.19 54.2 20 2.49 36.2 21 0.95 62.5 22 1.33 50.84 23 0.63 77.7 24 1.09 56.3 25 0.81 67.1 26 0.67 63 27 1.19 53.6 28 0.8 49.6 29 0.8 52.3 30 0.74 64.7 s23

31 0.96 69.66 32 2.63 28 33 3.39 43 34 0.98 59.67 35 0.89 57.7 36 0.92 64.91 37 0.82 50.3 38 0.8 71.5 39 4.37 37 40 3.5 39.2 41 4.37 37 42 0.62 86 43 2.61 39.9 44 4.81 33.48 45 4.02 37.5 s24

Supplementary table 2. The set of FWHM and I2D/IG to classify commensurate or incommensurate boundaries presented in Fig. 2f and Supplementary Fig. 11. Stacking order FWHM (cm -1 ) I2D/IG Incommensurate 56 Incommensurate 56-65 0.94 Commensurate or mixture > 56 0.3-0.94 s25

Supplementary table 3. EC measurements data of Samples 1-7 and graphite presented in Fig. 3. Sample # Incommensurate degree of pristine graphene, % Discharge Capacity, mah g -1 1 st cycle 2 nd cycle 80 th or 100 th cycle Coulombic efficiency at 80 th or 100 th cycle, % Sample 1 93 3,302 1,542 1,539 75 (S2) Sample 2 86 2,933 1,087 928 100 (S1) Sample 3 76 3,375 1,149 858 98 (S3) Sample 4 73 2,162 813 850 102 (S4) Sample 5 50 1,987 768.8 616* 99* (S5) Sample 6 34 1,848 726 713* 92* (S6) Sample 7 19 1,033 444 411 94 (S7) graphite 2 365 325 250 99 *- cells were run only 80 cycles. s26

Supplementary table 4. Calculated capacities for 2-10 layers of graphene. Number of layers Stoichiometric formula Capacity (mah g -1 ) (N) Li N+1C2N 2 Li3C4 1,674 3 Li4C6 1,488 4 Li5C8 1,395 5 Li6C10 1,339 6 Li7C12 1,302 7 Li8C14 1,275 8 Li9C16 1,256 9 Li10C18 1,240 10 Li11C20 1,228 s27

References Supplementary 1. Glaize, C., Genies, S., Lead-Nickel Electrochemical Batteries (ISTE Ltd and Wiley, 2012) s28