PMRL1 PMRL1 FETURE verter + Brake + Drive & Protection IC a) dopting new th generation Full-Gate CSTBT TM chip b) The over-temperature protection which detects the chip surface temperature of CSTBT TM is adopted. c) Error output signal is possible from all each protection upper and lower arm of IPM. d) Compatible L-series package. φ, Current-sense and temperature sense IGBT type inverter Monolithic gate drive & protection logic Detection, protection & status indication circuits for, shortcircuit, over-temperature & under-voltage (P-FO available from upper arm devices) UL Recognized PPLICTION General purpose inverter, servo drives and other motor controls PCKGE LINES Dimensions in mm 6-M Nuts 1 1.1 1±. 6 6. 11. 6. (Screwing Depth) 1 18 18. W U.. 1. 66. 6- - - - N B P (1) 1. 8±. 9.1 1 11 6. 19 1 9 1 -φ. Mounting Holes -φ. 19-..1 11 Terminal code L B E L +1 -..1.6. 1. UPC. UFO. UP. UP1. PC 6. FO. P 8. P1 9. WPC. WFO 11. WP 1. WP1 1. NC 1. N1 1. Br 16. UN 1. N 18. WN 19. May 9 1
PMRL1 INTERNL FUNCTIONS BLOCK DIGRM Br NC WN N1 N UN WP WP1 WPC WFO P P1 PC FO UP UP1 UPC UFO 1.k 1.k 1.k 1.k Gnd cc Gnd cc Gnd cc Gnd cc Gnd cc Gnd cc Gnd cc Gnd Out Gnd Out Gnd Out Gnd Out Gnd Out Gnd Out Gnd Out B N W U P MXIMUM RTINGS (Tj = C, unless otherwise noted) INERTER PRT Symbol Parameter Condition Ratings CES Collector-Emitter oltage ±IC Collector Current ±ICP Collector Current (Peak) PC Collector Dissipation Tj Junction Temperature *: TC measurement point is just under the chip. D = 1, CIN = 1 TC = C TC = C TC = C (Note-1) (Note-1) 8 ~ + W C BRKE PRT Symbol Parameter Condition Ratings CES IC ICP PC R(DC) Tj Collector-Emitter oltage Collector Current Collector Current (Peak) Collector Dissipation FWDi rward Current FWDi Rated DC Reverse oltage Junction Temperature D = 1, CIN = 1 TC = C TC = C TC = C TC = C TC = C (Note-1) (Note-1) 9 ~ + W C CONTROL PRT Symbol Parameter Condition Ratings D Supply oltage pplied between : UP1-UPC, P1-PC WP1-WPC, N1-NC CIN put oltage pplied between : UP-UPC, P-PC, WP-WPC UN N WN Br-NC FO O Fault Output Supply oltage Fault Output Current pplied between : UFO-UPC, FO-PC, WFO-WPC FO-NC nk current at UFO, FO, WFO, FO terminals m May 9
PMRL1 TL SYSTEM Symbol Parameter Conditions Ratings CC(PR) Supply oltage Protected by D =1. ~ 16. SC verter Part, T j =+1 C Start 8 CC(surge) Supply oltage (Surge) pplied between : P-N, Surge value T stg Storage Temperature - ~ +1 C iso Isolation oltage 6Hz, nusoidal, Charged part to Base plate, C 1min, RMS *: T C measurement point is just under the chip. THERML RESISTNCE Symbol Parameter Conditions Min. Typ. Max. R th(j-c)q Thermal Resistance verter, IGBT (per 1 element) (Note.1) - -.1 R th(j-c)f verter, FWDi (per 1 element) (Note.1) - -. R th(j-c)q Brake, IGBT (Note.1) - -.1 R th(j-c)f Brake, FwDi upper part (Note.1) - -.6 R th(c-f) Contact Thermal Resistance Case to fin, (per 1 module) Thermal grease applied (Note.1) - -. Note.1: If you use this value, R th(f-a) should be measured just under the chips. C/W Top iew Top iew PMRL1 ELECTRICL CHRCTERISTICS (Tj = C, unless otherwise noted) INERTER PRT PMRL1 G * G is printed on the label Symbol Parameter Conditions Min. Typ. Max. CE(sat) Collector-Emitter Saturation D =1, I C = T j = C - 1.6.1 oltage CIN =, Pulsed (Fig. 1) T j =1 C -. EC FwDi rward oltage -I C =, D =1, CIN = 1 (Fig. ) -.. t on..8. t D =1, CIN = 1 rr -..8 t c(on) Switching Time CC =6, I C = -. T j =1 C t off ductive Load (Fig.,) - 1..8 s t c(off) -. 1. I CES Collector-Emitter Cut-off T j = C - - 1 Current CE = CES, D =1, CIN =1 (Fig. ) T j =1 C - - m November. 1
PMRL1 BRKE PRT Symbol CE(sat) EC ICES Parameter Collector-Emitter Saturation oltage FWDi rward oltage Collector-Emitter Cutoff Current Condition D = 1, IC = Tj = C CIN =, Pulsed (Fig. 1) Tj = 1 C IC =, CIN = 1, D = 1 (Fig. ) CE = CES, D = 1 (Fig. ) Tj = C Tj = 1 C Min. Typ. Max. 1.6..1.. 1 m CONTROL PRT ID Symbol th(on) th(off) SC toff(sc) (hys) U Ur O(H) O(L) tfo Circuit Current Parameter put ON Threshold oltage put OFF Threshold oltage Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection Supply Circuit Under-oltage Protection Fault Output Current Minimum Fault Output Pulse Width Condition N1-NC D = 1, CIN = 1 *P1-*PC pplied between : UP-UPC, P-PC, WP-WPC UN N WN Br-NC verter part Tj 1 C, D = 1 (Fig.,6) Brake part D = 1 (Fig.,6) Trip level Detect Temperature of IGBT chip Hysteresis Trip level Tj 1 C Reset level D = 1, CIN = 1 (Note-) D = 1 (Note-) Min. 1. 1. 1 11. Typ. 8 1.. (Note-) Fault output is given only when the internal SC, & U protections schemes of either upper or lower arm device operate to protect it.. 1. Max. 16. 1..1 1 m µs C m ms MECHNICL RTINGS ND CHRCTERISTICS Symbol Parameter Mounting torque Weight Mounting part Main terminal part Condition screw : M screw : M Min. Typ. Max..... 8.. N m N m g RECOMMENDED CONDITIONS FOR USE Symbol Parameter Condition CC Supply oltage pplied across P-N terminals D Control Supply oltage pplied between : UP1-UPC, P1-PC WP1-WPC, N1-NC (Note-) CIN(ON) put ON oltage pplied between : UP-UPC, P-PC, WP-WPC CIN(OFF) put OFF oltage UN N WN Br-NC fpwm PWM put Frequency Using pplication Circuit of Fig. 8 tdead rm Shoot-through Blocking Time Recommended value 8 ± 1..8 9. r IPM s each input signals (Fig. ). µs (Note-) With ripple satisfying the following conditions: dv/dt swing ±/µs, ariation peak to peak ± /µs khz 1 GND May 9
PMRL1 PRECUTIONS FOR TESTING 1. Before applying any control supply voltage (D), the input terminals should be pulled up by resistors, etc. to their corresponding supply voltage and each input signal should be kept off state. fter this, the specified ON and OFF level setting for each input signal should be done.. When performing SC tests, the turn-off surge voltage spike at the corresponding protection operation should not be allowed to rise above CES rating of the device. (These test should not be done by using a curve tracer or its equivalent.) P, (U,,W,B) P, (U,,W,B) CIN () IN CIN (1) IN U,,W,B, (N) D (all) Fig. 1 CE(sat) Test U,,W,B, (N) D (all) Fig. EC, (FM) Test a) Lower rm Switching P CIN (1) CIN gnal input (Upper rm) gnal input (Lower rm) U,,W CS cc 9% trr Irr 9% CE b) Upper rm Switching CIN CIN (1) gnal input (Upper rm) gnal input (Lower rm) D (all) D (all) N P U,,W Fig. Switching Time and SC Test Circuit N CS cc % % % % tc(on) tc(off) CIN td(on) tr td(off) tf (ton = td(on) + tr) (toff = td(off) + tf) Fig. Switching Time Test Waveform CIN Short Circuit Current P, (U,,W,B) Constant Current CIN (1) IN Pulse CE SC Trip D (all) U,,W,B, (N) Fig. ICES Test toff(sc) Fig. 6 SC Test Waveform IPM input signal CIN (Upper rm) 1. 1. t IPM input signal CIN (Lower rm) 1. t tdead tdead tdead 1.: put on threshold voltage th(on) typical value, : put off threshold voltage th(off) typical value Fig. Dead time measurement point example May 9
PMRL1 P D D.1µ k µ UP1 U UP UPC P1 P PC 1.k 1.k cc cc U + M D WP1 W WP WPC 1.k cc W k.1µ k µ µ UN N cc cc N D.1µ k µ N1 WN cc.k.1µ NC Br cc B 1k 1.k : terface which is the same as the U-phase Fig. 8 pplication Example Circuit NES FOR STBLE ND SFE OPERTION ; Design the PCB pattern to minimize wiring length between opto-coupler and IPM s input terminal, and also to minimize the stray capacity between the input and output wirings of opto-coupler. Connect low impedance capacitor between the cc and GND terminal of each fast switching opto-coupler. Fast switching opto-couplers: tplh, tphl.8µs, Use High CMR type. Slow switching opto-coupler: CTR > % Use isolated control power supplies (D). lso, care should be taken to minimize the instantaneous voltage charge of the power supply. Make inductance of DC bus line as small as possible, and minimize surge voltage using snubber capacitor between P and N terminal. Use line noise filter capacitor (ex..nf) between each input C line and ground to reject common-mode noise from C line and improve noise immunity of the system. May 9 6
PMRL1 PERFORMNCE CURES (verter Part) PUT CHRCTERISTICS 18 Tj = C D = 1 1 16 COLLECTOR CURRENT IC () 8 6 1. 1.. COLLECTOR-EMITTER OLTGE CE () COLLECTOR-EMITTER STURTION OLTGE CE(sat) () COLLECTOR-EMITTER STURTION OLTGE (S. ) CHRCTERISTICS. D = 1 1.6 1. 1..8.6.. Tj = C Tj = 1 C COLLECTOR CURRENT IC () COLLECTOR-EMITTER STURTION OLTGE CE(sat) ()... 1.6 1. COLLECTOR-EMITTER STURTION OLTGE (S. D) CHRCTERISTICS IC = 1. Tj = C Tj = 1 C 1 1 1 1 16 1 18 COLLECTOR RECOERY CURRENT IC () DIODE FORWRD CHRCTERISTICS D = 1 1 Tj = C Tj = 1 C. 1... CONTROL POWER SUPPLY OLTGE D () EMITTER-COLLECTOR OLTGE EC () SWITCHING TIME ton, toff (µs) SWITCHING TIME (ton, toff) CHRCTERISTICS 1 toff ton CC = 6 D = 1 Tj = C Tj = 1 C ductive load 1 1 COLLECTOR CURRENT IC () SWITCHING TIME tc(on), tc(off) (µs) SWITCHING TIME (tc(on), tc(off)) CHRCTERISTICS 1 tc(off) tc(on) CC = 6 D = 1 Tj = C Tj = 1 C ductive load 1 1 COLLECTOR CURRENT IC () May 9
PMRL1 SWITCHING LOSS Eon, Eoff (mj/pulse) SWITCHING LOSS CHRCTERISTICS. CC = 6 18. D = 1 Eon 16. Tj = C Tj = 1 C ductive load. 8. 6... Eoff COLLECTOR CURRENT IC () REERSE RECOERY TIME trr (µs) DIODE REERSE RECOERY CHRCTERISTICS. CC = 6.9 D = 1 9..8 Tj = C 8. Tj = 1 C. ductive load..6.....1 6 8 1618 COLLECTOR REERSE CURRENT IC () Irr trr 6...... REERSE RECOERY CURRENT lrr () SWITCHING LOSS Err (mj/pulse) SWITCHING RECOERY LOSS CHRCTERISTICS CC = 6 D = 1 1. Tj = C Tj = 1 C. ductive load... COLLECTOR REERSE CURRENT IC () ID (m) 16.... 8. 6... ID S. fc CHRCTERISTICS D = 1 Tj = C Tj = 1 C N-side P-side 1 fc (khz) U TRIP LEEL S. Tj CHRCTERISTICS Ut 18 Ur 16 SC TRIP LEEL S. Tj CHRCTERISTICS. D = 1 1.6 1 1. Ut /Ur 1 8 SC 1..8 6.6.. Tj ( C) Tj ( C) May 9 8
PMRL1 NORMLIZED TRNSIENT THERML IMPEDNCE Zth(j-c) 1 TRNSIENT THERML IMPEDNCE CHRCTERISTICS ngle Pulse IGBT part; Per unit base = Rth(j-c)Q =.1 C/W FWDi part; Per unit base = Rth(j-c)F =. C/W 1 1 t(sec) (Brake Part) COLLECTOR CURRENT IC () PUT CHRCTERISTICS 9 Tj = C 1 D = 1 8 1 6. 1.. COLLECTOR-EMITTER OLTGE CE () COLLECTOR-EMITTER STURTION OLTGE CE(sat) () COLLECTOR-EMITTER STURTION OLTGE (S. ) CHRCTERISTICS. D = 1. 1.. Tj = C Tj = 1 C 6 8 COLLECTOR-EMITTER STURTION OLTGE CE(sat) ()... 1.6 COLLECTOR-EMITTER STURTION OLTGE (S. D) CHRCTERISTICS 1. IC = 1. Tj = C Tj = 1 C 1 1 1 1 16 1 18 COLLECTOR CURRENT IC () CONTROL POWER SUPPLY OLTGE D () COLLECTOR RECOERY CURRENT IC () DIODE FORWRD CHRCTERISTICS D = 1 1 Tj = C Tj = 1 C. 1.... NORMLIZED TRNSIENT THERML IMPEDNCE Zth(j-c) 1 TRNSIENT THERML IMPEDNCE CHRCTERISTICS ngle Pulse IGBT part; Per unit base = Rth(j-c)Q =.1 C/W FWDi part; Per unit base = Rth(j-c)F =.6 C/W 1 1 EMITTER-COLLECTOR OLTGE EC () t(sec) May 9 9