Apparatus and Method for the Electrolysis of Water Employing a Sulfonated Solid Polymer Electrolyte

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University of Central Florida UCF Patents Patent Apparatus and Method for the Electrolysis of Water Employing a Sulfonated Solid Polymer Electrolyte 12-21-1993 Clovis Linkous University of Central Florida Find similar works at: http://stars.library.ucf.edu/patents University of Central Florida Libraries http://library.ucf.edu Recommended Citation Linkous, Clovis, "Apparatus and Method for the Electrolysis of Water Employing a Sulfonated Solid Polymer Electrolyte" (1993). UCF Patents. Paper 33. http://stars.library.ucf.edu/patents/33 This Patent is brought to you for free and open access by the Technology Transfer at STARS. It has been accepted for inclusion in UCF Patents by an authorized administrator of STARS. For more information, please contact lee.dotson@ucf.edu.

United States Patent [19J Linkous 111111 llllllli Ill lllll lllll lllll lllll lllll 111111111111111111111111111111111 US5271813A [11] Patent umber: 5,271,813 [45] Date of Patent: Dec. 21, 1993 [54] APPARATUS AD METHOD FOR THE ELECTROLYSIS OF WATER EMPLOYIG A SULFOATED SOLID POLYMER ELECTROLYTE [75] Inventor: Clovis A. Linkous, Merritt Island, Fla. [73] Assignee: University of Central Florida, Orlando, Fla. [21] Appl. o.: 38,887 [22) Filed: Mar. 29, 1993 [51] Int. c1.s... C2SB 1/6; C25B 1/1; C25B 9/; C25B 13/8 [52] U.S. Cl.... 24/129; 24/262; 24/266; 24/296; 24/282 [58) Field of Search... 24/263-266, 24/283, 296, 129, 262, 282 [56] References Cited U.S. PATET DOCUMETS 3,87.616 3/1975 Dempsey et al.... 24/266 X 4.77.228 11/1987 Rubak... 24/129 X 4,95,371 8/199 McElroy... 24/266 X 4.978.438 12/199 Shimamune et al.... 24/295 X 5,23.972 4/1993 Shimamune et al.... 24/129 Primary Examiner-Donald R. Valentine Attorney, Agent, or Firm-James H. Beusse [57] ABSTRACT An electrolyzer is provided for electrolyzing water into its constituent elements, namely oxygen and hydrogen gas. The electrolyzer includes a vessel in which a sulfonated solid polymer electrolyte is situated. The sulfonated solid polymer electrolyte is selected from a group including sulfonated polyetheretherketone (SPEEK), sulfonated polyethersulfone (SPES), sulfonated polybenzimidazole (SPBI), sulfonated polyphenylquinoxaline (SPPQ) and sulfonated fluorinated polyimide (SFPI). The electrolyzer also includes anode and cathode electrodes situated on the electrolyte. A direct current (DC) power supply is coupled to said anode and cathode electrodes to drive the reaction. A heater heats the electrolyte and a water supply is connected to one of said cathode and anode electrodes. The resultant oxygen and hydrogen are collected at the respective electrodes. The solid polymer electrolyte desirably operates with relatively high ionic conductivity at high temperatures without loss of structural integrity. In this manner, a high rate of gas output is achieved with substantially lower drive voltage and energy consumption. 3 Claims, 2 Drawing Sheets 15 25 2 1 DC POWER SUPPLY 3 42--.. A 5 45 D E

U.S. Patent Dec. 21, 1993 Sheet 1 of 2 5,271,813 ~I I().q- I(),... (!J -LL C\I C\I. a: W>- 3:...J QC. c. g, ucn

U.S. Patent Dec. 21, 1993 Sheet 2 of 2 5,271,813 t:c CD ::c.. CD --- - - ~ I (f).,... C\J < (!J -LL CD.,... ('t) iq :c (.) (.)

1 APPARATUS AD METHOD FOR THE ELECTROLYSIS OF WATER EMPLOYIG A SULFOATED SOLID POLYMER ELECTROLYTE BACKGROUD OF THE IVETIO 5,271,813 This invention relates in general to electrolysis and, more particularly, to the electrolysis of water into its constituent elements. 1 It is often desirable to decompose water into its chemical elements, namely hydrogen (H2) and oxygen (2). Electrolysis is the chemical reaction typically employed to achieve this end. In a simple water electrolyzer, water is confined in a vessel in which a positive and 15 negative electrode are situated. A direct current (DC) power supply is then coupled to the positive and negative electrodes. When the DC power supply is adjusted to a sufficiently high voltage, the water molecules break down and H1 gas is generated at the cathode while 2 2 gas is generated at the anode. In actual practice, the water in the vessel is a solution referred to as an electrolyte, for example a salt solution, which enables ionic conductivity between the electrodes. In the above described example, a liquid electrolyte is employed. Alka- 25 line systems employing liquid electrolytes such as KOH and aoh solutions are well known. These systems generally operate at relatively high temperatures such as 8 degrees C., for example. Those skilled in the art are also familiar with the use 3 of solid electrolytes in electrolyzers. For example, solid polymer electrolytes such as polystyrene sulfonates have been used and more stable perfluoroalkane sulfonate ionomers such as the ation ionomer (ation is a trademark of DuPont) have also been used. In these days of energy conservation and great concern for efficiency, it is of course desirable that the maximum amount of H1 and 2 end products be obtained for a given power level applied to the electrolyzer. It is known that increasing the temperature at 4 which electrolvsis is conducted also increases the ionic conductivity a~ross the solid polymer electrolyte membrane. Thus, the higher the temperature at which the electrolysis reaction is conducted, the lower are the drive voltage and drive power requirements for a given 45 amount of H1 and 2 gas products. Unfortunately, many solid polymer electrolytes exhibit relatively low conductivity at relatively lov. temperatures such as between approximately 2 through 7 degrees C. However, when many of such solid polymer 5 electrolytes, such as ation for example. are subjected to higher temperatures such as 15 degrees C. and above to increase their ionic conductivity in an electrolytic reaction, their structural integrity comes into question. At high temperatures the glass transition tempera- 55 ture of many solid polymer electrolytes is approached and passed. In this case, the solid polymer electrolyte may begin to soften and flow thereby becoming structurally unstable. The solid polymer electrolyte may also break down into fragments and release undesired gase- 6 ous decomposition products. SUMMARY OF THE IVETIO Accordingly, one object of the present invention is to provide an electrolytic system employing a solid polymer electrolyte and which is capable of operating at relatively high temperatures without losing structural integrity. 5 2 Another object of the present invention is to provide an electrolytic system employing a solid polymer electrolyte and which exhibits a relatively high ionic conductivity. Yet another object of the present invention is to provide an electrolytic system employing a solid polymer electrolyte and which is efficient in terms of power or energy required to produce a given amount of H1 and 2 products. In accordance with one embodiment of the present invention, an electrolyzer apparatus is provided which includes a vessel. A sulfonated solid polymer electrolyte is situated in the vessel. The electrolyte is selected from a group of electrolytes including sulfonated polyetheretherketone (SPEEK), sulfonated polyethersulfone (SPES), sulfonated polybenzimidazole (SPBI), sulfonated polyphenylquinoxaline (SPPQ) and sulfonated fluorinated polyimide (SFPI). An anode electrode and a cathode electrode are situated on the electrolyte. A direct current (DC) power supply is coupled to the anode and cathode electrodes. A supply of water is connected to one of the cathode and anode electrodes. The electrolyzer also includes a heater for heating the electrolyte to a temperature in the range of approximately 1 degrees C. to approximately 2 C. A collector is situated at the anode to collect oxygen gas therefrom. Another collector, if desired, is situated at the cathode to collect hydrogen gas therefrom. BRIEF DESCRIPTIO OF THE DRAWIGS The features of the invention believed to be novel are specifically set forth in the appended claims. However, the invention itself, both as to its structure and method of operation, may best be understood by referring to the 35 following description and accompanying drawings. FIG. 1 is a simplified representation of an electrolyzer system in accordance with the present invention. FIG. 2 is a more detailed block diagram of the electrolyzer system of the present invention showing a cross sectional view of the electrolyzer vessel portion thereof. DETAILED DESCRIPTIO OF THE IVETIO FIG. 1 shows a simplified representation of an electrolytic system for decomposing water into its constituent elements. More specifically, FIG. 1 shows an electrolyzer 1 which includes a direct current power supply 15 for supplying a positive voltage to terminal 2 and a negative voltage to terminal 25. Electrolyzer 1 also includes a vessel 3 capable of holding liquid without leaking. A solid polymer electrolyte 35 is situated within vessel 3 as shown. Electrolyte 35 exhibits a planar geometry including opposed major surfaces 35A and 35B in this embodiment. It will be appreciated that other geometries such as cylindrical and spiral, for example, can also be employed for electrolyte 35. In actual practice, electrolyte 35 is a thin membrane which is centrally situated in vessel 3 so as to separate vessel 3 into a cathode compartment 4 and an anode compartment 42. Electrolyte 35 forms a seal between cathode compartment 4 and anode compartment 42. A cathode electrode 45 is situated on electrolyte 65 surface 35A in cathode compartment 4. An anode electrode 5 is situated on electrolyte surface 35B in anode compartment 4. Cathode and anode electrodes 45 and 5 are preferably fabricated from metal such as

5,271,813 3 porous carbon-supported platinum, for example. Cathode 45 is coupled to negative terminal 25 of DC power supply 15 and anode 5 is coupled to positive terminal 2. Vessel 3 is supplied with water 55 to provide solid polymer electrolyte 35 with a source of water 55 for use 5 during the electrolytic reaction. Electrolyzer 1 employs a very special type of solid polymer electrolyte which contributes to the unique properties, features and capabilities of the this electrolyzer. 4 An hydrogen output pipe 16 is connected to bubbler 15 as shown. A water drain pipe 165 is connected between bubbler 15 and pump input port 12A to drain condensed water back into the system. A heater 17 surrounds vessel 15 as shown and heats vessel 15 to a temperature within the range of approximately 8 degrees C. to approximately 2 degrees C. Best performance of the electrolyzer is observed between a temperature within the range of approximately More specifically, in a preferred embodiment of 1 1 degrees C. to approximately 2 degrees C. At high the invention, solid polymer electrolyte 35 is fabricated from sulfonated polyetheretherketone (abbreviated operating currents, the heater need only consist of an insulative covering since at high currents sufficient heat SPEEK, for convenience). Polyetheretheketone is generated by the electrolytic process itself to sustain (PEEK) is a polymer which exhibits desirable high temperature properties. However, its ionic conductivity 15 is insufficient to permit its use as a satisfactory electrolyte. It has been found that sulfonated polyetheretherketone (SPEEK), however, exhibits a sufficiently high ionic conductivity for use as a solid electrolyte in the the electrolytic reaction. The present invention desirably requires only a relatively low drive voltage from DC voltage source 15. For example, the drive voltage provided by source 15 may be as low as within the range of approximately 1.5 volts to approximately 2.5 volts to successfully drive present electrolyzer while still maintaining the struc- 2 the electrolytic reaction in this embodiment of the invention. tural integrity of the electrolyte at high temperatures such as those temperatures above approximately 8 degrees C., for example. One technique which may be employed to sulphonate PEEK to produce SPEEK is described in the article "The Sodium Salts Of Sulfo- 25 nated Poly(aryl-ether-ether-ketone) (PEEK); Preparation And Characterization'' by Christian Bailly, David J. Williams, Frank E. Karasz and William J. MacKnight, in Polymer, May 1987, Vol. 28. pp. 19-116. While the above description sets forth an electrolyzer for decomposing water into its constituent elements, it is clear that a method for the electrolysis of water is also disclosed. More particularly, a method for the electrolysis of water is disclosed which includes the step of providing a vessel in which electrolysis is to be conducted. The method also includes the step of providing a solid polymer electrolyte in the vessel, the electrolyte Other sulfonated solid polymer electrolytes may be 3 being selected from a group consisting of sulfonated employed as solid polymer electrolyte 35 as well. For example, sulfonated polyethersulfone (SPES), sulfonated polybenzimidazole (SPBI), sulfonated polyphenylquinoxaline (SPPQ) and sulfonated fluorinated polyimide (SFPI) may also be employed as a solid poly- 35 mer electrolyte. A mass flow diagram of the subject electrolytic reaction is integrated into FIG. 1 and shows 2 H2 molecules at anode 5 being decomposed into an 2 gas polyetheretherketone (SPEEK), sulfonated polyethersulfone (SPES), sulfonated polybenzimidazole (SPBI), sulfonated polyphenylquinoxaline (SPPQ) and sulfonated fluorinated polyimide (SFPI). The method further includes the steps of providing anode and cathode electrodes to the electrolyte and providing a supply of water to one of the cathode and anode electrodes. The method includes supplying a source of DC current to the anode and cathode electrodes; The method includes molecule and 4 protons (H ). The 4 protons (H ) mi- 4 the step of heating the electrolyte to a temperature in grate across solid polymer electrolyte 35 and exit cathode 45 as 2H2. a gas. When operation of the electrolytic system of the invention is desired at temperatures above 1 degrees C., the system must be pressurized such as shown in the 45 embodiment depicted in FIG. 2 as electrolyzer 1. Electrolyzer 1 includes many elements in common with electrolyzer 1 of FIG. 1. Like numerals indicate like elements in FIG.'s 1 and 2. the range of approximately 1 degrees C. to approximately degrees C., and collecting 2 and H2 gasses from the electrodes. The foregoing has described an electrolyzer apparatus for the decomposition of water into its constituent elements. More specifically, an electrolyzer has been provided which employs a solid polymer electrolyte that is capable of operating at relatively high temperatures without losing structural integrity. The solid polymer electrolyte in the electrolyzer exhibits a relatively Electrolyzer 1 includes a sealed containment vessel 5 15. Vessel 15 is sealed from the outside environment except for openings 15A, 15B and 15C. Solid polymer electrolyte 35 divides vessel 15 into a cathode compartment 11 and an anode compartment 115 which are sealed from each other by electrolyte 35. 55 high ionic conductivity. The electrolyzer exhibits significantly improved efficiency in terms of power or energy required to produce a given amount of H2 and 2 products. While only certain preferred features of the invention A pump 12, which includes input ports 12A and 12B and an output port 12C, supplies water to vessel 15. More particularly, pump output port 12C is connected by a water feed pipe 125 to opening 15A to have been shown by way of illustration, many modifications and changes will occur to those skilled in the art. It is, therefore. to be understood that the present claims are intended to cover all such modifications and supply water to vessel 15. Opening 15B is connected 6 changes which fall within the true spirit of the invention. to a bubbler 13 by a pipe 135 to exhaust oxygen from vessel 15 to bubbler 13. An oxygen output pipe 14 is connected to bubbler 13 as shown. A water drain pipe 145 is connected between bubbler 13 and pump input port 12B to drain condensed water back into the sys- 65 tern. What is claimed is: 1. An electrolyzer apparatus comprising: a vessel, a sulfonated solid polymer electrolyte situated in said vessel, said electrolyte being selected from a group Opening 15C is connected to a bubbler 15 by a pipe consisting of sulfonated polyetheretherketone 155 to exhaust hydrogen from vessel 15 to bubbler 15. (SPEEK), sulfonated polyethersulfone (SPES),

5 5,271,813 sulfonated polybenzimidazole (SPBI), sulfonated polyphenylquinoxaline (SPPQ) and sulfonated fluorinated polyimide (SFPI); an anode electrode situated on said electrolyte; a cathode electrode situated on said electrolyte; 5 a 'direct current {DC) power supply coupled to said anode and cathode electrodes; a supply of water for supplying water to one of said cathode and anode electrodes; a heater for heating said electrolyte to a temperature IO in the range of approximately 8 degrees C. to approximately 2 degrees C., and collecting means for collecting 2 and H2 gasses from said electrodes. 2. A method of electrolysis of water comprising the 15 steps of: providing a vessel in which electrolysis is to be conducted; providing a solid polymer electrolyte in said vessel, said electrolyte being selected from a group con- 2 6 ststmg of sulfonated polyetheretherketone (SPEEK), sulfonated polyethersulfone (SPES), sulfonated polybenzimidazole (SPBI), sulfonated polyphenylquinoxaline (SPPQ) and sulfonated fluorinated polyimide (SFPI); providing anode and cathode electrodes to said electrolyte; providing a supply of water to said anode electrode; supplying a source of DC current to said anode and cathode electrodes; heating the electrolyte to a temperature in the range of approximately 1 degrees C. to approximately 2 degrees C., and collecting 2 and H2 gasses from said electrodes. 3. The method of claim 2 wherein in said supplying step, a voltage is applied to said anode and cathode electrodes within the range approximately 1.5 volts to approximately 2.5 volts. * * * * * 25 3-35 4 45 5 55 6 65