High Capacity Double Pillar Fully Automatic Bandsaw p h a r o s 2 8 0 A high-quality product from German mechanical engineering pharos - a beacon amongst automatic bandsaws Klaeger has been a leading manufacturer of high-quality sawing machines for over 80 years. Our trademarks of professional construction and outstanding workmanship are known throughout the world. We remain true to the concept "Made in Germany"! Klaeger automatic bandsaws are constructed both for a very high number of units during three-shift operation and also for single cuts in manual operation. The high level of reliability and precision provided by our sawing machines is achieved through the use of the best quality components and in particular through their careful assembly. That s why these machines are truly first class products. Due to their design the pharos twin-pillar series is especially suitable for particularly difficult sawing processes: providing the highest sawing performance with exceptional cutting quality. They are unique in this class of sawing machines. pharos - the premier class pharos280 (with special accessories)
Technical data Cutting capacity 90º round 280 mm Sawblade dimension Sawblade tension (standard version) Best sawblade tension Diameter of pulley Motor power Electrical connection Current consumption Cutting speed (continuous, controlled elektron.) Control of cutting pressure (standard version) Hydraulic system pressure Hydraulic oil type / tank volume Hydraulic system power Maximum feed length in fullyautomatic mode Electrical driven chip cleaning brush Coolant system (standard version) Coolant tank volume Integrated roller track Residual length in semiautomatic operation Residual length in automatic operation Working height Dimensions HxWxD Total weight 90º flat 300x280 mm 3950x34x1,1 mm Mechanical 300 N/mm² 400 mm 3,0kW 400V/50Hz 3 x 400 V / 50 Hz 8 Ampere 15-100 m/min mechanical 45 bar HLPD46; 25 litre 0,75 kw 600 mm per lift standard Emulsion coolant 35 litre 1000 mm 40 mm 130 mm 730 mm 2100x2050x1510 mm 1250 kg Price Price Basic Machine (Order Number: 01152) 20.200.-- 2
Construction High capacity machine with compact construction which requires only little space. Buckling resistant, highly stable double pillar construction with heavy sawframe. Pretensioned Rexroth linear guidings at the stable pillars guarantee an exact and free of play guidance of the sawframe. Material feed through pretensioned and free of play recirculating ballscrew. Length measuring system through high-resolution Siemens incremental encoder, highly exact positioning of very heavy as well as little and thin materials. Feed vice with circular guides, mounted in maintenance free and wearless high pressure floating bearings. 1 m heavy duty rollertrack integrated Exact and reliable feed also for scaled, rippled or other problem materials Bilateral clamping of the feed vice. Feed vice is open on top, the machine can be loaded from top. Ideal casing of the entire feed area, therefore highest safety standard; openable, electronically secured protection lid on top. Controllable continuously adjustable cutting pressure regulation. The very sophisticated and calculated construction has the effect that cutting tolerances of < 0,1 mm are normality for the pharos machine. Due to the enormous running smoothness and the very little vibration even when sawing material with a hardened surface, pharos can only be compared to a Rolls-Royce. 3
Electronical equipment Klaeger k-tronic NC control: uniquely simple operation; the operator is guided very comfortably. All texts are in English. You will never fear NC controls again: Look and feel! Klaeger has developed the k-tronic in order to offer the operator an ideally adjusted, clear and ergonomically designed machine control. All basis function can directly be chosen through switches. The display elements are clearly written in words instead of showing confusing symbols. Singular cuts: very easy and fast, due to the semiautomatic function: Sawing at the push of a button. Optional: Unique: the SmartCut option: Intelligent sawing for professionals Saw feed drive has a high-precision servomotor and ball screw 3 sawing modes: sawing according to feed specification, variable feed up to max. cutting pressure, and power sawing with fixed cutting pressure "Soft sawing" function: area affected and feed value reduction can be preselected; even during cutting "Soft cutting out" function: area affected and feed value reduction can be preselected; even during cutting "Notching" function: adjustable cutting depth limitation Detection of end of material (first cut with and without trim cut) Run-in function for new saw blades: saves you money! Cutting drift control: cut-off when extremely worn (saw blade at wear limit) Feed value display (nominal and actual value); feed can be preselected Cutting pressure display (nominal and actual value); max. cutting pressure can be preselected Display of actual cutting height Display of number of cuts per saw blade SmartCut the clever solution for professionals 4
Standard equipment Klaeger k-tronic NC control Central panel for electrical and hydraulical control Information about cutting period, operating hours, cutting speed, etc. Roller track 1000 mm integrated Feed length per lift 600 mm, automatic multiple feed for user-defined lengths Automatic cutoff when material ends Material height recognition, linear guided Linear guided guiding arm on top with automatic cutting width adjustment Automatic rapid and creep motion of the sawframe speed Automatic operation, step-by-step function selectable Incremental positioning in automatic operation Semiautomatic operation; material positioning preselectable Singular cuts in semiautomatic operation at the singular push of a button Continous and very detailled adjustable feed (lowering speed) Full lift clamping cylinder Bilateral clamping at the feed vice Feed area completely cased, sliding protection lid is electronically controlled Machine can also be loaded from the top Electrical driven chip cleaning brush Sawblade rupture control Emulsion cooling device Cutting speed electronically controlled, continuous 15-100 m/min. Drive 3,0 kw bevel wheel gear motor Grounded, adjustable hard metal sawblade guidance 5
M a c h in e e q u ip m e n t re c o m m e n d e d b y K la e g e r A s a m a t t e r o f c o u r s e a ll o f o u r p r o d u c t s a r e c o m p le t e ly r e a d y to u s e in th e ir s t a n d a r d c o n fig u r a t io n. A c c e s s o r ie s t h a t a r e o p tim a lly p u t t o g e t h e r fo r y o u r s p e c ific o p e r a t in g c o n d it io n s w ill p ro v id e y o u, h o w e v e r, w it h t h e m a x im u m le v e l o f fu n c t io n a li t y. S t a n d a r d e q u ip m e n t p a c k a g e S o t h a t y o u c a n re a lly g e t s t a rte d : 6 m a c h in e fe e t, 1 0 l c o o la n t c o n c e n t ra te o r 5 l C o o lt o o l flu id 5 s a w in g b la d e s, b i-m e t a l q u a lit y M 4 2 V P C o o lt o o l m in im a l s p r a y s y s t e m (ad d it io n a l t o e m u ls io n c o o lin g ): In c r e a s e s p ro d u c t iv it y, a v o id s p o llu t in g t h e w o r k p la c e w it h c o o la n t! C h ip c o n v e y o r s : (n o t fo r fo rtu n a 2 6 5 G ) E s s e n t ia l fo r r a t io n a l o p e r a t io n, it h e lp s y o u s a v e tim e n o m o r e c h ip -s c o o p in g! H y d r a u lic b la d e t e n s io n in g : C o n v e n ie n t a n d o p t im a l t e n s io n in g o f th e s a w in g b la d e. S a w in g b la d e is a u t o m a tic a lly r e la x e d a fte r t h e s a w in g p r o c e s s S e p a r a t e ly a d ju s t a b le c la m p in g p r e s s u r e fo r t h e c la m p in g to o ls : W h e n y o u h a v e t o s a w th in -w a lle d p r o file s H y d r a u lic P o w e rb o x (o n ly m o d e l p h a r o s ): F u lly h y d r a u lic s e n s it iv e c u t t in g p r e s s u r e c o n t r o l, e a s y t o a d ju s t o n t h e c e n t r a l o p e r a t in g c o n s o le M a t e r ia l c o n v e y o r s : T o o p t im a lly d e liv e r a n d r e m o v e y o u r s a w in g m a te r ia ls a s lo n g a s y o u w a n t B u n d le c la m p fit tin g : H y d r a u lic fu lly a u t o m a t ic b u n d le c la m p ; r e m o v a b le C o m m is s io n in g o f t h e m a c h in e a s w e ll a s t r a in in g o f y o u r o p e r a t in g p e r s o n n e l c a r r ie d o u t b y o u r t e c h n ic ia n s : W e ll le t y o u k n o w a ll th e t ip s a n d t r ic k s fo r e c o n o m ic s a w in g S e r v ic e c o n tr a c t T o e n s u re y o u r m a c h in e a lw a y s re m a in s in to p -fo rm o v e r m a n y y e a rs. P le a s e d o n t h e s it a t e to c o n t a c t u s, w e h a v e in t e re s t in g a n d a t t ra c t iv e s e rv ic e s o lu t io n s a v a ila b le P le a s e fin d fu rth e r in fo rm a t io n a b o u t o t h e r a c c e s s o rie s a v a ila b le in t h e e n c lo s e d a c c e s s o r ie s c a t a lo g u e. W e w o u ld b e o n ly t o o p le a s e d t o a d v is e y o u in a n y w a y b o t h b e fo r e a n d a ft e r y o u r p u r c h a s e. W e a r e a ls o o p e n t o s p e c ia l r e q u e s ts, s o d o n t h e s it a te t o a s k! 6
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