EFFECTS OF PROPENE ON THE REMEDIATION OF NOx FROM DIESEL EXHAUSTS*

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EFFECTS OF PROPENE ON THE REMEDIATION OF NOx FROM DIESEL EXHAUSTS* Rajesh Dorai and Mark J. Kushner University of Illinois Department of Electrical and Computer Engineering Urbana, IL 6181 Email : Mark J. Kushner -mjk@uiuc.edu Rajesh Dorai - dorai@uiuc.edu October 28 1999 * Work supported by Ford Motor Company SAE_99-Title

AGENDA Introduction Description of the model Reaction kinetics in the propene system Simulation results of the propene system Interesting implications of rate-coefficient data Use of multiple pulse inputs and impact on overall reaction chemistry Conclusions SAE_99-Agenda

INTRODUCTION Nitrogen Oxides, NOx ( NO and NO2 ) Hazard to human health Precursors to urban ozone Derivatives of NOx are greenhouse gases. Acid rain Dielectric Barrier Dishcharge Reactors Best suited for the generation of gas-phase radicals with plasmas Effective for the operation of the reactor at atmospheric pressure SAE_99#1

DESCRIPTION OF THE MODEL The basis of the model is to integrate the non-linear ordinary differential equations describing the reaction chemistry over the residence time with the simultaneous solution of the equations for the circuit parameters. The rate coefficients for the electron impact reactions are obtained from a lookup table produced by an offline Boltzmann solver. Offline Boltzmann Solver Lookup Table of k vs. Te dn(t) dt Circuit Module LSODE ODE Solver N(t+ t), V, I SAE_99#2

THE EXPERIMENTAL SETUP MODELLED A dielectric barrier discharge reactor has been modelled with the following characteristics. Dielectric discharge height = 2.5 mm Reactor pressure = 1 atm Single pulse input L C V Dielectric SAE_99#3

REACTOR OPERATING CONDITIONS Basic composition of the gas at reactor entrance : CO2 = 7% O2 = 8% H2O = 6% CO = 4 ppm NO = 26 ppm H2 = 133 ppm C3H6 = -11 ppm N2 = Balance Temperature = 453 K Pressure = 1 atm Applied voltage = 14-25 kv SAE_99#4

BASIC ELECTRON IMPACT REACTIONS TRIGGERING THE PLASMA PROCESSING The basic electron impact reactions are : e + O2 O + O + e e + N2 N + N + e e + H2O OH + H + e OH radicals are also generated by the reactions of O( 1 D) with water O( 1 D) + H2O OH + OH SAE_99#5

TEMPORAL EVOLUTION OF SPECIES Electron, O atom and OH radical densities peak around 1s of nano seconds O Electron Density [ cm -3 ] Concentration of O, OH and HO2 [ cm -3 ] OH HO2 Time (secs) Time (secs) Electron density profile Time evolution of OH, O, HO 2 sae_extra University of Illinois Optical and Discharge Physics

PROPENE AS A CONSTITUENT IN THE INLET GAS The presence of propene affects the reaction mechanism significantly. One of the major sources for the NO consumption is the peroxy radical produced by the reaction of O2 with the products of the OH-propene reaction. CH3CHCH2OH O2 CH3CH(OO)CH2OH OH C2H5 + HCO C2H5CHO NO CH3CH(O)CH2OH NO2 C3H6 OH O Methyl Oxirane CH2CHO + CH3 CH3CH(OH)CH2O NO O 2 NO2 CH3CHO HCHO CH3CH(OH)CH2 O2 CH3CH(OH)CH2OO SAE_99#6

EFFECTS OF INPUT ENERGY ON PROPENE-NOx SYSTEM In the absence of propene, increasing input energy results in an increased rate of NO reduction, but a much lesser rate of NOx removal. The same trend continues with propene included in the system, except that the NOx removal increases quite a bit. 25 NOx 15 25 NOx 5 2 15 HNO2 NO 1 2 15 4 3 1 NO2 5 1 Propene 2 SAE_99#7 5 HNO3 1 2 3 4 5 6 Energy Deposition [ J/L ] NOx processing in the absence of propene Experiments by Hoard et al. Similar conditions except for addition of propane. 5 NO 1 NO2 1 2 3 4 5 6 Energy Deposition [ J/L ] NOx processing in the presence of propene

END PRODUCTS : EFFECTS OF INPUT ENERGY 12 1 HCHO Moxirane Higher energy inputs result in increased production of radicals which help in accelerating the reactions in the reaction network 8 6 4 CH3CHO Increasing energy in general, results in increased production of end products, though at a higher cost of energy efficiency. 2 ONCH2CHO 1 2 3 4 5 6 Energy Deposition [ J/L ] C3H6 + O Methyl Oxirane C3H6 + O CH2CHO + CH3 NO ONCH2CHO Experiments by Hoard et al. Similar conditions except for addition of propane. SAE_99#8

EFFECT OF PROPENE CONCENTRATION Increasing amounts of the hydrocarbon in the inlet gas results in an increased conversion of NO to NO2 and hence, the NOx removal doesn t get affected. More amount of inlet hydrocarbon effectively reduces the concentration of the radicals available to other species in the reactor. This is evident from the decrease in the concentration of HNOx with propene. 25 2 15 1 5 NO NOx NO2 HNO3 HNO2 15 1 5 1 8 6 4 2 NO NOx Propene CO 6 5 4 3 2 1 SAE_99#9 2 4 6 8 1 12 C3H6 [ ppm ] 2 4 6 8 1 12 C3H6 [ ppm ] There is also a decrease in the propene conversion because the radicals such as OH, O are present in limiting quantities.

EFFECT OF INLET PROPENE ON END PRODUCTS 12 1 8 6 4 2 HCHO CH3CHO Moxirane ONCH2CHO As is expected, more hydrocarbon results in increased production of carbon-end-products. High quantities of formaldehyde and acetaldehyde are also produced. 2 4 6 8 1 12 C3H6 [ ppm ] SAE_99#1

EFFECT OF GAS TEMPERATURE ON NOx CONVERSION Increasing the gas temperature seems to affect the NOx concentration minimally. There is however an increase in the exit concentration of CO and other propene-initiated reaction products with reactor gas temperature. 1 16 25 2 15 1 NOx NO2 HNO3 2 15 1 8 6 4 NO Propene CO 12 8 5 NO HNO2 5 2 NOx 4 3 4 5 6 7 Temperature [ K ] 3 4 5 6 7 Temperature [ K ] SAE_99#11

EFFECT OF TEMPERATURE ON END PRODUCTS 1 8 6 4 HCHO Moxirane CH3CHO The initial increases in temperatures result in increase in end product concentrations. The maxima seen in the graph are mainly due to the highly non-linear nature of the inherent reaction rate coefficients. k = A (T/3)n exp(-ea / T ) 2 ONCH2CHO 3 4 5 6 7 Temperature [ K ] The change in temperature also affects the E/N in the plasma thereby causing a change in the rate coefficient values for electron impact reactions. SAE_99#12

THE ONCH2CHO CONTROVERSY (?)!!! Rate coefficients for the reaction of O with C3H6 Reaction Rate Coefficient Source ( cm 3 /molecule/s) at 298 K Products 4.79e-12 J.P.C.R.D., 1991, 2 221-224 O + C3H6 Methyl Oxirane 4.81e-12 Gaedtke et.al., Symp. (Int.) Combust., [Proc.]_1973,14,295 Since reactions of CH2CHO with O2 are so significant, the products need to be SAE_99#13 determined CH2CHO + CH3.3 x (4.79e-12) Knyazev et.al., Int. J. Chem. Kinet., 1992 O2 24,545-561. Products 2.6e-13 J.P.R.C.D., 1991, 21 411-429. HCHO + CO + OH 3.e-14 -- Do --

CH3ONO - WHY WAS THIS NOT PREDICTED EARLIER(?) There are disparities in the reaction rate coefficients reported in the literature. The reaction of concern is : CH3ONO HCHO + HNO Source Rate Coefficient Order Reaction Rate ( cm 3 /molecule/s ) ( molecule/cm 3 /s) 1 Ohmori et.al 7.7e-12 2 = 7.7e-12 x [CH3ONO] x [M] Bull. Chem. Soc. Jpn., 1993, 66, 51-56. 2 Batt et. al. 2.67e-8 1 = 2.7e-8 x [CH3ONO] Int. J. Chem. Kinet., 1975,7,441. SAE_99#14

MULTIPLE PULSES : EFFECT ON THE REACTION CHEMISTRY It has been observed experimentally that methyl nitrate (CH3ONO2) is produced in the plasma processing of the inlet gas with the composition that we have used. But, with the single pulse input, less than 1 ppm of it is produced at the maximum energy input. Why is this difference? The reason for this is the difference in way the plasma is being pulsed. It is important to note that the life-zones of the two species, CH3O and NO2 rarely overlap and even if they do, it is for a very short time period. Thus in a single pulse input, one does not see the formation of methyl nitrate. However, in the case of multiple pulse inputs, enough NO2 gets formed for reaction with CH3O to produce methyl nitrate. SAE_99#15

MULTIPLE PULSES : PRELIMINARY RESULTS As more energy is deposited in the system, one sees more NOx conversion. With the use of multiple pulsing, compounds such as methyl nitrate (CH3ONO2) are produced in significant amounts. 35 8 25 3 7 2 NO x 25 6 15 1 5 NO 2 NO 2 15 1 5 Energy Deposition CH 3 ONO 2 HNO 2 HNO 3 5 4 3 2 1 5 1 15 Pulse Number 5 1 15 Pulse Number SAE_99#16

CONCLUSIONS Important end-products of the HC-NOx include aldehydes, ketones, oxiranes, CO and NO2. Increasing the energy input to the reactor improves the NOx conversion, but at a high cost because the energy efficiency decreases with increasing energy deposition. Hydrocarbons play a significant role in the plasma processsing of NOx and hence should not be neglected in any analysis of NOx treatment processes. The inclusion of multiple pulses affects the overall reaction chemistry and care must be taken to include all possible reactions that could possibly occur under such circumstances. SAE_99#17