COURSE DELIVERY PLAN - THEORY Page 1 of 6 Department of Chemical Engineering B.Tech : Chemical Engineering Regulation: R - 2016 Sub. Code / Sub. Name : CH16401 Chemical Process Calculations Unit : I LP: CH16401 Rev. No: 00 Date: 15.12.2017 Unit Syllabus : Units & Dimensions Unit Conversion; Process variables and Properties; Stoichiometric Equations, Degrees of freedom. Objective : To impart knowledge on the basic fundamentals of process calculations. 1 Introduction T3 [Pg 1-8] 2 Significance of Conversion, Units and Dimensions 3 Problems in Conversions, Unit and Dimensions 4 Problems in Conversions, Unit and Dimensions T3 [Pg 10-15] T2 [Pg 8-13] R2 [Pg 1-4] T3 [Pg 10-15] T2 [Pg 8-13] T3 [Pg 1-8] T2 [Pg 8-13] 5 Significance of Process variables and properties T2 [Pg 42-53] 6 Principles of Stoichiometric Equations, Introduction to Degrees of freedom Applications of stoichiometry in Urea and Sulphuric acid manufacturing plant. T2 [Pg 98-101]
COURSE DELIVERY PLAN - THEORY Page 2 of 6 Unit : II Unit Syllabus : Introduction to material balances - Material balance problems for single units, multiple units Distillation, Humidification, Adsorption & Stripping, Extraction & Leaching, Crystallization, Psychrometry, Drying, Evaporation; Stoichiometry and Chemical reaction equations; Material balance for processes involving reaction; Bypass, Purging, Recycle operations. Objective : To enable the students to perform material balances on various unit operations and processes. 7 Introduction to Material Balances 8 Fundamentals of Process Classifications and Balances 9 10 11 Material Balance Problems for Single Units Distillation, Humidification Material Balance Problems for Single Units Evaporation, Extraction & Leaching Material Balance Problems for Single Units Crystallization, Psychrometry 12 Material Balance Problems for Single Units Drying 13 Stoichiometry of Chemical reaction Equations 14 Material balances for process involving Reactions 15 Material balances for process involving bypass 16 Material balances for process involving purge 17 Material balances for process involving recycle Principles and utilization of psychometric chart T3 [Pg 58 64] R2 [Pg 6-11] T2 [Pg 83 89] T1 [Pg141 151] T1 [Pg 166] T2 [Pg 86 ] T3 [Pg 318-321] T1 [Pg141 151] R1 [Pg 211-213] R2 [Pg 91-135] T1 [Pg 170 173] R1 [Pg 146 158] R2 [Pg 80-89] T1 [Pg 169-170] R2 [Pg 91-135] T1 [Pg 176 190] T2 [Pg 116-121] T3 [Pg 117-141] T2 [Pg 122-134] R2 [Pg 91-135] T1 [Pg 218-221] R1 [Pg 223-226] R2 [Pg 136-149] T3 [Pg 87-94] R1 [Pg 222-223] T1 [Pg 221-223] R2 [Pg 136-149] T2 [Pg 110] T3 [Pg 79-85] T3 [Pg 142 155] R1 [212 221] R2 [Pg 136-149]
COURSE DELIVERY PLAN - THEORY Page 3 of 6 Unit : III Unit Syllabus Ideal gases, Real gases, Single component two phase systems, Multiple component phase systems, Phase rule, Phase equilibria, Combustion processes Flue gas analysis, Ultimate and Proximate analyses of coal. Objective : To enable the students to understand the concepts and calculations associated with gases and other combustion operations in industry which involves two phases. 18 Ideal and real gas laws 19 Problems on ideal gas laws 20 Problem on ideal and real gas law 21 Single component two phase system 22 Multi-component phase System 23 Phase Rule Introduction and Problems 24 Phase equilibria, Vapour-Liquid equilibria T1 [Pg 263-264] T1 [Pg 279-281] T1 [Pg 266-276] T1[Pg 288-290] T1 [Pg 292-298] R2 [Pg 27-51] T2 [Pg 240-242] T2 [Pg 187-206] T2 [Pg 255-263] T1 [Pg 326-336] T2 [Pg 247-252] T1 [Pg 333-335] T2 [Pg 271-274] R2 [Pg 54-60] T1 [Pg 301-316] 25 Clausius Clapeyron equation, problems T2 [Pg 243-246] 26 Combustion Ultimate & Proximate analysis, Flue gas 27 Combustion problems T3 [Pg 389 407] R1 [Pg 397-418] T3 [Pg 413-448] R1 [Pg 418-430] 28 Combustion problems T2 [Pg142-152] Orsat analysis
COURSE DELIVERY PLAN - THEORY Page 4 of 6 Unit : IV Unit Syllabus : Energy balances, Conservation of Energy processes without reaction, Heat capacity, Energy balances with chemical reaction, Efficiency applications. Objective : To enable the students to perform energy balance calculations on various unit operations and processes. 29 30 31 32 33 Introduction to Energy Balance, Conservation of Energy processes, Heat of reaction: Hess s law, Heat of Formation Energy balance problems without reaction Change in Pressure at constant Temperature Energy balance problems without reaction Change in Temperature Energy balance problems without reaction Phase Change operations Energy balance problems without reaction Mixing and Solution 34 Introduction to Heat capacity T3 [Pg 176-181] R2 [Pg 151-152] T2 [Pg 313-327] T1 [Pg 424-437] T2 [Pg 357-366] T3 [Pg 200-223] T2 [Pg 366-371] T3 [Pg 200-223] T2 [Pg 377-394] T3 [Pg 200-223] T2 [Pg 395-406] T3 [Pg 181-184] 35 Heat Capacity Problems with constant volume R2 [Pg 153-157] 36 Heat capacity problems with constant pressure T3 [Pg 192-194] 37 Energy balance problems with Reactions 38 Energy balance problems with Reactions T1 [Pg 441-461] T2 [Pg 440-456] R2 [Pg 158-168] T2 [Pg 456-471] 39 Problems on Efficiency Applications T1 [Pg 468-475] Extent of reaction method, atomic species balance method, molecular balance method for material balance calculations
COURSE DELIVERY PLAN - THEORY Page 5 of 6 Unit : V Unit Syllabus : Application of energy balances; unsteady state material and energy balances; Solving material and energy balances using process simulators. Objective : To impart knowledge on unsteady state material and energy balances and enable the students to solve problems using process simulators. 40 Application of energy balances T2 [Pg 543-547] 41 Problems on unsteady state material balance 42 Problems on unsteady state energy balance 43 Introduction process simulations T2 [Pg 548-554] R2 [Pg 172-178] T1 [Pg 604-619] T2 [Pg 554-563] R2 [Pg 172-178] T1 [Pg 619-621] T1 [Pg 561-577] T2 [Pg 504-510] 44 Sequential modular simulation and Equation based simulation T2 [Pg 511-523] 45 Solving problems using process simulator T2 [Pg 523-533] Distillation column modeling using ASPEN simulator
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