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Transcription:

REPAIR PARTS GMVC 96% ECM Up Flow Furnace GMVC960403BNAA GMVC960603BNAA GMVC960803BNAA GMVC960804CNAA GMVC961005CNAA GMVC961205DNAA nufacturing Company, L.P. 5151 San Felipe, Suite 500 www.amana-hac.com www.amana-hac.com This manual is to be used by qualified technicians only. This manual replaces RP-G2002A. 2014-2015 Goodman Manufacturing Company, L.P. 5151 San Felipe St., Suite 500 Houston, TX 77056 www.goodmanmfg.com www.amana-hac.com March 2015

Important Information Index Functional s List Illustration and s...... 3 4-11 Views shown are for parts illustrations only, not servicing procedures Text Codes: AR - As Required NA - Not Available NS - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Goodman Manufacturing Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Goodman Manufacturing Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Goodman Manufacturing Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Goodman Manufacturing Company, L.P. 7401 Security Way Houston, Texas 77040 877-254-4729-Telephone 713-863-2382-Facsimile For assistance outside the U.S.A. contact: International Division Goodman Company, Manufacturing L.P. Company, L.P. 7401 Security Way Houston, Texas 77040 713-861-2500-Telephone 713-863-2382-Facsimile 2 www.goodmanmfg.com www.amana-hac.com

Functional s 20162904 *PRIMARY LIMIT-TEMPERATURE CONTROL (M1, M2, M3, M4) *Refer to service bulletin SF-054r1 0130F00038 AUX LIMIT - LT BLUE 120º (QTY 2) 0163F00017 BECKETT BURNER (QTY A/R) 0271F00161 BLOWER SHELL & WHEEL ASSY (M4, M5) 0271F00159 BLOWER SHELL & WHEEL ASSY (M2, M3) 0271F00163 BLOWER SHELL & WHEEL ASSY (M6) 0130F00286 DATA, FURNACE PCB (M1) 0130F00287 DATA, FURNACE PCB (M2) 0130F00288 DATA, FURNACE PCB (M3) 0130F00289 DATA, FURNACE PCB (M4) 0130F00290 DATA, FURNACE PCB (M5) 0130F00291 DATA, FURNACE PCB (M6) 0130F00010 FLAME SENSOR 0151M00027 GAS VALVE 0257F00333 HEAT EXCHANGER ASSY (M6) 0257F00280 HEAT EXCHANGER ASSY (M5) 0257F00240 HEAT EXCHANGER ASSY (M4) 0257F00239 HEAT EXCHANGER ASSY (M3) 0257F00236 HEAT EXCHANGER ASSY (M1) 0257F00231 HEAT EXCHANGER ASSY (M2) 0130F00008 IGNITOR-SINI 17 SEC 0130M00141 INDUCTOR, 5.9 AMPS (GMPE100-4) (M4, M5, M6) 0130M00243 INTERLOCK SWITCH 0130F00123 MANUAL RESET R.O.S LIMIT (M3, M4) 10123527 MANUAL RESET R.O.S LIMIT (M6) 10123539 MANUAL RESET R.O.S LIMIT (M1, M2) 10123534 MANUAL RESET R.O.S LIMIT (M5) 0131M00272 MOTOR, 1 HP, SERIAL ECM (M5, M6) 0131M00270 MOTOR, 1/2 HP, SERIAL ECM (M1, M2, M3) 0131M00271 MOTOR, 3/4 HP, SERIAL ECM (M4) PCBKF104 PCB, CONTROL, FURNACE 0130F00481 PRESSURE SWITCH (-.1 (COL BOX)) (M2, M3, M4, M5, M6) 0130F00472 PRESSURE SWITCH (-.67 / -1.15) (M5) 0130F00471 PRESSURE SWITCH (-.72 / -.97) (M1) 0130F00474 PRESSURE SWITCH (-.72 / -1.47) (M3, M4) 0130F00444 PRESSURE SWITCH (-.76 / -1.25) (M6) 0130F00473 PRESSURE SWITCH (-.92 / -1.47) (M2) 0130F00036 PRIMARY LIMIT - PINK 180º (M6) 20162906 PRIMARY LIMIT - WHITE (M5) 0130M00140 TRANSFORMER 120V TO 24V, 40VA 0150M00043 WHEEL, BLOWER (10 X 8) (M1) Expanded Model Nomenclature M1 - GMVC960403BNAA M2 - GMVC960603BNAA M3 - GMVC960803BNAA M4 - GMVC960804CNAA M5 - GMVC961005CNAA M6 - GMVC961205DNAA SPECIAL PARTS 0161F00000P GOODMAN NAMEPLATE www.goodmanmfg.com www.amana-hac.com 3

Cabinet 4 www.goodmanmfg.com www.amana-hac.com

Cabinet Image 1: 111 121 141 191 191 191 201 201 201 281 311 311 311 341 351 381 451 491 501 511 521 601 741 NS NS NS NS Image 2: 12 22 0154F00024 0154F00025 0161F00046 0121F00291DG 0121F00292DG 0121F00293DG 0121F00288DG 0121F00289DG 0121F00290DG B1392139 0154F00020 0154F00021 0154F00022 0164F00017 0164F00006 0161F00047 M0501301 M0570808 M0570806 M0570807 0161M00027 B1392021 B1392104 M0310345 0161F00000P 0163M00049 M0209730 0270F03140 0270F03138 Expanded Model Nomenclature M1 - GMVC960403BNAA M2 - GMVC960603BNAA M3 - GMVC960803BNAA M4 - GMVC960804CNAA M5 - GMVC961005CNAA M6 - GMVC961205DNAA GASKET (QTY 2) GASKET (QTY 2) DRAIN TRAP DOOR, ACCESS 17.5 (M1, M2, M3) DOOR, ACCESS 21 (M4, M5) DOOR, ACCESS 24.5 (M6) DOOR, BLOWER 17.5 (M1, M2, M3) DOOR, BLOWER 21 (M4, M5) DOOR, BLOWER 24.5 (M6) VIEW PORT BUSHING-BLOWER DOOR (QTY 2) GASKET, DECK (M1, M2, M3) GASKET, DECK (M4, M5) GASKET, DECK (M6) HOSE-ELBOW/TRAP HOSE, COVER/TRAP COUPLING, HOSE BARBED PIPE GROMMET BUTTON PLUG (QTY 3) BUTTON PLUG BUTTON PLUG PLUG, HOLE PLASTIC PLUG, 1" (2713-BLK) (QTY 4) UNIVERSAL BUSHING UB 875 BUTTON PLUG (QTY 2) GOODMAN NAMEPLATE HOSE CLAMP (QTY 3) SCREW-DECORATIVE (QTY 3) DRAIN PART BAG ASSY UF BAG ASSY UF www.goodmanmfg.com www.amana-hac.com 5

Blower Assembly 6 www.goodmanmfg.com www.amana-hac.com

Blower Assembly Image 1: 31 0271F00181 BLOWER HSG ASSY (M1) 31 0271F00159 BLOWER SHELL & WHEEL ASSY (M2, M3) 31 0271F00161 BLOWER SHELL & WHEEL ASSY (M4, M5) 31 0271F00163 BLOWER SHELL & WHEEL ASSY (M6) 41 0150M00043 WHEEL, BLOWER (10 X 8) (M1) 51 764740 BLOWER BLOCK-OFF 10 X 8 (M1) 61 A4002702 BLOWER MOTOR GROMMET (M4, M5, M6) 141 0121M00038 MOTOR MOUNT BAND (M1, M2, M3) 141 10441601 MOTOR MOUNT BAND (M4, M5, M6) 151 10441501 MOTOR MOUNT ARM (M4, M5, M6) 151 B1376857 MOTOR MOUNT ARM (M1, M2, M3) 181 0131M00272 MOTOR, 1 HP, SERIAL ECM (M5, M6) 181 0131M00270 MOTOR, 1/2 HP, SERIAL ECM (M1, M2, M3) 181 0131M00271 MOTOR, 3/4 HP, SERIAL ECM (M4) 231 M0221461 TC SCREW (M4, M5, M6) 231 M0250565 TC SCREW 1.25" (M1, M2, M3) 251 M0267144 MACHINE SCREW (M4, M5, M6) 251 B1393323 MACHINE SCREW HWH 1/4-20 X 1-1/2 BZ (M1, M2, M3) 261 B1392918 WASHER, FLAT 1/4 ID X 1 OD (M1, M2, M3) 261 M0274008 WASHER-FLAT (M4, M5, M6) 281 M0282015 KEPS NUT (M4, M5, M6) 281 B1393800 LOCKNUT, NYLON, INSERT 1/4, 20 (M1, M2, M3) 381 0130M00140 TRANSFORMER 120V TO 24V, 40VA 391 0130M00141 INDUCTOR, 5.9 AMPS (GMPE100-4) (M4, M5, M6) 401 PCBKF104 PCB, CONTROL, FURNACE 461 0121F00464 MOUNTING PLATE-CONTROLS 521 0130F00038 AUX LIMIT - LT BLUE 120º (QTY 2) 621 B1392820 WASHER, SPLIT LOCK 1/4 BZ (M4, M5, M6) NS 0259F00040 CONTROL HARNESS NS 0130F00286 DATA, FURNACE PCB (M1) NS 0130F00287 DATA, FURNACE PCB (M2) NS 0130F00288 DATA, FURNACE PCB (M3) NS 0130F00289 DATA, FURNACE PCB (M4) NS 0130F00290 DATA, FURNACE PCB (M5) NS 0130F00291 DATA, FURNACE PCB (M6) NS B1392021 PLASTIC PLUG, 1" (2713-BLK) (QTY 4) NS 0259F00041 POWER HARNESS HIGH VOLTAGE NS 0259F00024 WIRE HARNESS-BLOWER Expanded Model Nomenclature M1 - GMVC960403BNAA M2 - GMVC960603BNAA M3 - GMVC960803BNAA M4 - GMVC960804CNAA M5 - GMVC961005CNAA M6 - GMVC961205DNAA *If end bells are needed please order the following: 0131M00182-1/2 HP 0131M00183-3/4 HP 0131M00184-1 HP www.goodmanmfg.com www.amana-hac.com 7

Chassis 8 www.goodmanmfg.com www.amana-hac.com

Chassis Image 1: 11 11 11 31 31 31 91 91 91 101 101 101 111 111 111 121 161 161 161 171 181 181 201 221 231 241 271 281 291 291 301 301 301 301 301 311 331 701 791 811 811 811 991 0121F00386DG 0121F00387DG 0121F00388DG 0121F00285 0121F00286 0121F00287 0160F00015 0160F00016 0160F00017 0121F00314 0121F00315 0121F00316 0121F00279DG 0121F00280DG 0121F00281DG 0121F00313 0160F00012 0160F00013 0160F00014 0160F00018 0159F00052 0159F00053 0164M00019 0130M00243 0164F00002 0164F00001 0171M00002 0161F00037 0130F00481 0130F00486 0130F00472 0130F00471 0130F00474 0130F00444 0130F00473 0161F00042 0161F00043 M0326804 0154F00015 0154F00014 0154F00016 20194607 0121F00389 Expanded Model Nomenclature M1 - GMVC960403BNAA M2 - GMVC960603BNAA M3 - GMVC960803BNAA M4 - GMVC960804CNAA M5 - GMVC961005CNAA M6 - GMVC961205DNAA BASEPAN, UPFLOW (M1, M2, M3) BASEPAN, UPFLOW (M4, M5) BASEPAN, UPFLOW (M6) DECK, BLOWER 17.5 (M1, M2, M3) DECK, BLOWER 21 (M4, M5) DECK, BLOWER 24.5 (M6) INSULATION, HT EXCHANGER 17.5" (M1, M2, M3) INSULATION, HT EXCHANGER 21" (M4, M5) INSULATION, HT EXCHANGER 24.5" (M6) ANGLE, DECK (M1, M2, M3) ANGLE, DECK (M4, M5) ANGLE, DECK (M6) PAINTED TOP, FURNACE 17.5 (M1, M2, M3) PAINTED TOP, FURNACE 21 (M4, M5) PAINTED TOP, FURNACE 24.5 (M6) ANGLE, SIDE (QTY 2) INSULATION-BACK 17.5" (M1, M2, M3) INSULATION-BACK 21" (M4, M5) INSULATION-BACK 24.5" (M6) INSULATION, SIDE (QTY 2) HARNESS-WIRING (M4, M5, M6) HARNESS-WIRING (M1, M2, M3) HOSE-PRESSURE SW 6" (QTY 2) INTERLOCK SWITCH FLUE PIPE W/BEND ELBOW-FLUE, UPFLOW MOTOR-ID, BLOWER COUPLING PRESSURE SWITCH (-.1 (COL BOX)) (M2, M3, M4, M5, M6) PRESSURE SWITCH (-.1 (COL BOX)) (M1) PRESSURE SWITCH (-.67 / -1.15) (M5) PRESSURE SWITCH (-.72 / -.97) (M1) PRESSURE SWITCH (-.72 / -1.47) (M3, M4) PRESSURE SWITCH (-.76 / -1.25) (M6) PRESSURE SWITCH (-.92 / -1.47) (M2) JUNCTION BOX PLA JUNCTION BOX LID PLUG-TUBE GASKET (QTY 2) GASKET (M1, M2, M3) GASKET (M4, M5) GASKET (M6) BRACKET, DOOR SWITCH www.goodmanmfg.com www.amana-hac.com 9

Heat Exchanger / Manifold / Gas Valve 10 www.goodmanmfg.com www.amana-hac.com

Heat Exchanger / Manifold / Gas Valve Image 1: 11 0130F00008 21 0151M00027 31 0163F00004 41 0130F00010 51 0130F00123 51 10123527 51 10123534 51 10123539 61 0163F00007 61 0163F00008 61 0163F00009 61 0163F00010 61 0163F00011 61 0163F00014 71 0163F00017 81 0121F00456 81 0121F00455 81 0121F00454 81 0121F00453 81 0121F00451 111 0121F00469 111 0121F00468 111 0121F00467 111 0121F00466 111 0121F00465 131 0161F00022 131 0161F00026 131 0161F00030 131 0161F00053 131 0161F00055 131 0161F00063 141 0154F00011 141 0154F00012 141 0154F00013 151 0257F00231 151 0257F00236 151 0257F00239 151 0257F00240 151 0257F00280 151 0257F00333 161 M0326804 231 A1781105 261 0121F00317 261 0121F00318 261 0121F00319 271 0154F00008 271 0154F00009 271 0154F00010 371 20162904 371 371 0130F00036 20162906 IGNITOR-SINI 17 SEC GAS VALVE ORIFICE (QTY A/R) FLAME SENSOR MANUAL RESET R.O.S LIMIT (M3, M4) MANUAL RESET R.O.S LIMIT (M6) MANUAL RESET R.O.S LIMIT (M5) MANUAL RESET R.O.S LIMIT (M1, M2) MANIFOLD (M1) MANIFOLD (M2) MANIFOLD (M4) MANIFOLD (M5) MANIFOLD (M6) MANIFOLD (M3) BECKETT BURNER (QTY A/R) BRACKET-BURNER 2 (M1) BRACKET-BURNER 3 (M2) BRACKET-BURNER 4 (M3, M4) BRACKET-BURNER 5 (M5) BRACKET-BURNER 6 (M6) ORIFICE BRACKET-BURNER 2 (M1) ORIFICE BRACKET-BURNER 3 (M2) ORIFICE BRACKET-BURNER 4 (M3, M4) ORIFICE BRACKET-BURNER 5 (M5) ORIFICE BRACKET-BURNER 6 (M6) COVER, FRONT (M3) COVER, FRONT (M5) COVER, FRONT (M4) COVER, FRONT (M1) COVER, FRONT (M2) COVER, FRONT (M6) GASKET, FRONT (M1, M2, M3) GASKET, FRONT (M4, M5) GASKET, FRONT (M6) HEAT EXCHANGER ASSY (M2) HEAT EXCHANGER ASSY (M1) HEAT EXCHANGER ASSY (M3) HEAT EXCHANGER ASSY (M4) HEAT EXCHANGER ASSY (M5) HEAT EXCHANGER ASSY (M6) TUBE PLUG CAP-VINYL.500 COVER, REAR (M1, M2, M3) COVER, REAR (M4, M5) COVER, REAR (M6) GASKET, REAR CVR (M1, M2, M3) GASKET, REAR CVR (M4, M5) GASKET, REAR CVR (M6) *PRIMARY LIMIT-TEMPERATURE CONTROL (M1, M2, M3, M4) *Refer to service bulletin SF-054r1 PRIMARY LIMIT - PINK 180º (M6) PRIMARY LIMIT - WHITE (M5) Expanded Model Nomenclature M1 - GMVC960403BNAA M2 - GMVC960603BNAA M3 - GMVC960803BNAA M4 - GMVC960804CNAA M5 - GMVC961005CNAA M6 - GMVC961205DNAA www.goodmanmfg.com www.amana-hac.com 11