Effect of wall charging on an oxygen plasma created in a helicon diffusion reactor used for silica deposition

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Effect of wall charging on an oxygen plasma created in a helicon diffusion reactor used for silica deposition C. Charles a) and R. W. Boswell Plasma Research Laboratory, Research School of Physical Sciences and Engineering, Australian National University, ACT 0200, Australia Received 1 September 1994; accepted 11 February 1995 A continuous oxygen plasma operating at a radio frequency power of 800 W and a pressure of 2 mtorr has been created in a helicon diffusion reactor used for the deposition of silicon dioxide films. An energy selective mass spectrometer and a Langmuir probe attached to the wall of the silica covered aluminum diffusion chamber below the source have been used to characterize the plasma ion energy distribution function IEDF, plasma potential, floating potential, plasma density. The IEDF of the O 2 ions escaping from the plasma to the sidewalls of the chamber consists of a single peak at an energy corresponding to the plasma potential in the chamber 32 V. This rather high value is a consequence of the charging effect of the insulating walls at the initiation of the discharge, and would need to be taken account of when estimating the energy of the ions arriving at a biased substrate. 1995 American Vacuum Society. I. INTRODUCTION Plasma deposition of silicon dioxide films has recently shown great promise for the production of silicon-based optical waveguide devices 1 couplers, splitters,.... Although silane/oxygen radio frequency rf helicon plasmas have been successfully used for silica SiO 2 deposition, 2 the understanding of the plasma equilibrium and gas phase chemistry stays unclear. In particular, the presence of insulating walls acting as a capacitor is of great importance in electrodeless inductive discharges such as the helicon plasmas. 3,4 As there is no driven electrode, the substrate, which is placed at the bottom of the diffusion chamber attached to the helicon source, can be either independently biased or allowed to float. Consequently, the knowledge of the plasma characteristics such as the plasma and floating potentials, and the ion energy distribution function is of great importance for a good understanding of the deposition mechanisms. Measurements of the plasma characteristics in the diffusion chamber have previously been made in helicon type argon plasmas 5 7 and recently the effect of the ion energy impact on the quality of the silica deposited films has been shown. 8,9 We present here initial results obtained in the simplified case of an oxygen plasma excited in the helicon deposition reactor. Similar results were obtained for high oxygen/silane ratios O 2 /SiH 4 10. The plasma is characterized ion energy distribution function, plasma potential, floating potential, plasma density in the silica-covered diffusion chamber attached to the helicon source and the effect of the chamber walls wall potential on the plasma characteristics is investigated. II. PLASMA DEPOSITION REACTOR The reactor has been described in previous publications; 2,3,8 its schematic is shown in Fig. 1 a. Briefly, a Permanent address: Laboratoire des Plasmas et Couches Minces, Institut des Matériaux de Nantes-CNRS UMR 110, 2, rue de la Houssinière, 44 072 Nantes, France. it consists of a 15 cm-diam, 30 cm-long glass tube the source surrounded by a helicon antenna 10 and two solenoids, which is contiguous with a 35 cm-diam, 30 cm-long aluminum diffusion chamber surrounded by two solenoids. The chamber walls, covered with silica on the inside from previous operation cycles with silane/oxygen plasmas, are water-cooled and maintained at a temperature of about 15 C. The reactor source and chamber attached is pumped down to a base pressure of a few 10 5 Torr 1 Torr 133 Pa by using a turbo/rotary system placed on top of the source. The gas inlets are situated on top of the chamber and gas flows of 10 100 sccm lead to pressures of a few millitorr, measured by a baratron gauge mounted at the back of the chamber. Only oxygen is used in the experiments presented here. When operating in its resonant regime, this type of reactor produces high plasma densities: 11,12 the matching network configuration used for the experiments presented in this paper consists of a high impedance two loops in series silver plated copper antenna connected to variable vacuum capacitors to form an L resonant circuit. Operating conditions are a radio frequency 13.56 MHz power of 800 W, an oxygen gas flow of 30 sccm inducing a pressure of 2 mtorr, and a magnetic field configuration inducing a B z component of the field of about 80 G in the source and 70 G in the middle of the diffusion chamber. III. DIAGNOSTICS In order to investigate the plasma equilibrium, two types of diagnostics were mounted in turn on the chamber via the side port situated 12 cm from the bottom of the chamber Fig. 1 a : an energy selective mass spectrometer Hiden Analytical limited plasma monitor type HAL EQP for masses 1 300 amu and a cylindrical Langmuir probe LP of area 0.1 cm 2. The spectrometer, which was differentially pumped to a pressure of 2 10 7 Torr, was mounted directly on the chamber wall so as to provide the closest extraction possible. The spectrometer can be used either to analyze the ions positive or negative or the neutrals escaping radially 2067 J. Vac. Sci. Technol. A 13(4), Jul/Aug 1995 0734-2101/95/13(4)/2067/7/$6.00 1995 American Vacuum Society 2067

2068 C. Charles and R. W. Boswell: Effect of wall charging on an oxygen plasma 2068 FIG. 2. Mass spectrum of the positive ions obtained with the spectrometer for a 13.56 MHz continuous oxygen plasma at 800 W and 2 mtorr power and pressure conditions, respectively the radial position of the spectrometer ion extractor plate relative to the chamber sidewall is shown in Fig. 7. FIG. 1. a Schematic of the helicon deposition reactor showing major components. b Schematic of the energy selective mass spectrometer mounted on the chamber sideport shown in a. from the plasma Fig. 1 b. In the experiments presented here, only the ions extracted directly from the plasma are analyzed. The spectrometer consists of an ion extractor with a 300 m-diam aperture followed by an electrostatic energy analyzer matched to a quadrupole mass filter and a channeltron detector. The internal radius of the chamber and the thickness of the chamber wall are 17.2 and 1.5 cm, respectively, and the ion extractor was positioned at a radius of 19.2 cm from the main vertical axis z axis of the reactor. The Langmuir probe was directly mounted on the chamber on the same port and could be moved along the chamber radius (r). Each of the two diagnostics available were used continuously but many depositions of SiO 2 were done in the reactor between the series of measurements obtained with the Hiden spectromer and the following series of measurements obtained with the Langmuir probe in the pure O 2 plasma. Although the corresponding increase in the thickness of the silica covering the reactor walls is small compared to the initial thickness resulting from months of deposition, small changes in the wall state are likely to be an additional parameter. IV. EXPERIMENTAL RESULTS A. Ion energy distribution function 1. Positive ions The spectrum of the positive ions obtained with the spectrometer situated on the side of the diffusion chamber is shown in Fig. 2. The main positive ions extracted from the oxygen diffusion plasma are O 2 and O ions. Due to the relatively poor base pressure in the chamber 2 10 5 Torr resulting from months of deposition cycles with oxygen/ silane mixtures, smaller peaks corresponding to NO,NO 2 and H 2 O ions are detected, presumably from gas absorbed on the walls during periods that the reactor was open to atmosphere probe introduction and spectrometer setup and from the presence of nitrogen in the reactor due to the purging system on the turbomolecular pump a safety requirement. Part of the peak intensity at mass 30 and 46 could be associated with the presence in the plasma of SiH 2 and SiH 2 O ions, respectively, as a result of a sputtering effect of the source tube along the antenna or from oxygen induced reactions on the chamber walls. Figure 3 shows the ion energy distribution function IEDF of the O 2 ions lost radially from the plasma to the chamber sidewall. The O IEDF is similar, with the same central energy. Both IEDFs exhibit a single peak at an energy corresponding to the height of the sheath at the wall, immediately in front of the earthed extraction orifice of the Hiden spectrometer, which we take to be the local plasma potential 32 V. 2. Negative ions The spectrum of the negative ions obtained with the spectrometer is shown in Fig. 4. Pulsing the plasma with a square signal at 1 khz was necessary in order to extract the negative ions during the postdischarge. The main negative ions are O ions. A small amount of OH and H ions are detected as a result of hydrogen and water impurities in the plasma. The presence of these secondary peaks mostly results from the poor base pressure in the chamber 2 10 5 Torr and is possibly enhanced by some wall sputtering effect. The presence of these impurities is also a consequence of the very J. Vac. Sci. Technol. A, Vol. 13, No. 4, Jul/Aug 1995

2069 C. Charles and R. W. Boswell: Effect of wall charging on an oxygen plasma 2069 FIG. 3. Ion energy distribution function of the O 2 ions escaping radially from the diffusion chamber to the walls obtained with the spectrometer for a 13.56 MHz continuous oxygen plasma at 800 W and 2 mtorr power and pressure conditions, respectively the radial position of the spectrometer ion extractor plate relative to the chamber sidewall is shown in Fig. 7. FIG. 5. Ion energy distribution function of the O ions escaping radially from the diffusion chamber to the walls obtained with the spectrometer for a pulsed square signal at 1 khz oxygen plasma at 800 W and 2 mtorr power and pressure conditions, respectively the radial position of the spectrometer ion extractor plate relative to the chamber sidewall is shown in Fig. 7. bad pumping efficiency for hydrogen effective pumping speed of 25 l s 1 in our system compared to oxygen 180 l s 1. Figure 5 shows the IEDF of the O ions lost radially from the plasma to the chamber sidewall during the postdischarge. The OH IEDF is similar with the same central energy at about 22 V. The authors will show in a future publication now in preparation that the energy of this peak is related to the plasma potential and extraction potential which was set at V p 22 V during the postdischarge. B. Plasma and floating potentials The Langmuir probe LP was used for determining the plasma parameters in the diffusion chamber. Figure 6 shows the current voltage (I V) characteristic for the probe positioned near the center of the chamber r 4 cm and close to the chamber sidewall r 16.5 cm, respectively. The shape of the characteristic is very different for these two positions. The profiles of the plasma parameters were deduced from the characteristic when moving the probe radially. Figure 7 shows the plasma potential (V p ) profile across the diffusion chamber determined from the inflection point knee in the LP characteristic. For radii (r) smaller than 8 cm, the LP is situated within the source image, i.e., on magnetized field lines connected directly to the source, and the knee is not clearly defined probably due to various perturbative effects non-maxwellian plasma, rf interference. In that region the plasma potential is estimated at 30 V 30%. For r greater than 8 cm the rf interference is diminished three times smaller than in the center of the chamber and the knee in the LP characteristic is well defined: a plasma potential of 35 V is measured for r 8 cm in good agreement with the previous measurement obtained at the edge of the chamber r 19 cm with the mass spectrometer 32 V. The higher values obtained with the LP situated close to the wall 15 cm r 18 cm compared to that obtained with the spectrometer could result from i a small change in the wall state due to the deposition experiments carried out between the use of the spectrometer and the LP, ii a small change in the wall state with time, as will be described, or FIG. 4. Mass spectrum of the negative ions obtained with the spectrometer for a pulsed square signal at 1 khz oxygen plasma at 800 W and 2 mtorr power and pressure conditions, respectively the radial position of the spectrometer ion extractor plate relative to the chamber sidewall is shown in Fig. 7. FIG. 6. Langmuir probe characteristic obtained for two positions on the chamber radius r 4 cmandr 16.5 cm in a continuous oxygen plasma at 800 W and 2 mtorr power and pressure conditions, respectively. JVST A - Vacuum, Surfaces, and Films

2070 C. Charles and R. W. Boswell: Effect of wall charging on an oxygen plasma 2070 FIG. 7. Radial profile of the plasma potential V p and floating potential V f across the diffusion chamber obtained for three consecutive series of measurements with the Langmuir probe: first series,, second series,, third series, ; each series was performed in time for increasing values of r; error bars are to be read from left to right; same plasma conditions as in Fig. 2. iii from a problem intrinsic to the probe. It has been shown 13 that, once the potential on the probe nears the plasma potential, the probe becomes a major drain for the electrons and any negative ions, and this can increase the local apparent plasma potential. Still, this last effect is generally masked by an opposite effect: in the presence of a magnetic field, 14 the measured plasma potential is slightly lower than the actual plasma potential due to a magnetic field generated electron flux depletion around the probe. This effect may vary significantly in electronegative plasmas with the respective densities of magnetized electrons and nonmagnetized negative ions. The value of the plasma potential in the diffusion chamber 30 35 V is rather large compared to previous measurements obtained in equivalent systems for various plasmas 5,15 which showed values around 15 V for similar rf power and pressure conditions but with conducting walls including the substrate table. This suggests the importance of the wall state on our plasma potential. Measurements of the floating potential (V f ) across the diffusion chamber are shown in Fig. 7. In the center of the chamber, over a diameter of about 12 cm, the floating potential is about 10 V. The large difference between V p and V f in that region suggests the presence of hot electrons. The LP measurements in previous experiments have shown the presence of several electron populations 16 and the assumption of a single Maxwellian electron distribution function may not be valid in the center of the chamber. A precise determination of the electron energy distribution function is beyond the scope of this article. However, an electron temperature of 6 8 ev was estimated in the center of the chamber from the Langmuir characteristic, in agreement with the large difference between V p and V f in that region. 17 These electrons, heated in the source by the radio frequency field, have been confined by the magnetic field lines and move freely from the source to the bottom of the chamber: the Larmor radius of a6evelectron is about 1 mm for a magnetic field of 70 G. The magnetic field lines configuration is reported in Fig. 8 a with the data previously shown FIG. 8. a Magnetic field trajectories calculated for 1.8, 0.5, 3, and 3 A in the top source, bottom source, top chamber, and bottom chamber coils, respectively. This configuration is constantly used for all the experiments presented. The Langmuir probe LP data shown in Fig. 7 are reported on this graph. b Measured and calculated solid line values for B z as a function of radius at the probe position. in Fig. 7. The radial variation of B z at the position of the Langmuir probe is shown in Fig. 8 b. As a result of the confinement along the vertical axis of the reactor, the radial diffusion of the electrons to the wall is strongly limited and only results from elastic collisions. This limitation of the radial electron flux allows a large change in the floating potential across the field lines 6 r 9 cm up to a value of about 30 V Fig. 7. The position of the floating potential transition is determined by the contour of the field lines coming from the edge of the source tube; the internal source radius of 6.7 cm is projected as a 7.5 cm source image radius in the diffusion chamber Fig. 8 a. This is probably responsible for the inflexion point at r 7.5 cm in the V f profile across the chamber Fig. 7. Outside the source image, the floating potential does not vary much 25 30 V and is much closer to the plasma potential 32 38 V. Near the chamber edge, the small difference between V p and V f is due to the J. Vac. Sci. Technol. A, Vol. 13, No. 4, Jul/Aug 1995

2071 C. Charles and R. W. Boswell: Effect of wall charging on an oxygen plasma 2071 high percentage of negative ions and the low percentage of electrons. The electron temperature is hard to estimate under these conditions but is certainly 3 4 ev or lower. In these regions of the plasma which are magnetically shielded from the source we have measured temperatures in Argon as low as 0.5 1 ev for the electrons, using the dispersion of electron cyclotron harmonic waves. 18,19 In steady state, the floating potential close to the insulating chamber wall will tend to equalize to the wall potential. Our results suggest that the insulating sidewall can charge up to a few tens of volts. The voltage difference of a few volts from 25 to 30 V observed for 14 cm r 17 cm between the different sets of the floating potential measurements Fig. 3 probably results from a shift in the wall potential with time, generally over a period of a few hours. The difference between V p and V f is constant for the two series of measurements made for 14 cm r 17 cm, suggesting the adjustment of the plasma potentials V p and V f according to the wall state. The relative increase of a few volts in the floating and plasma potentials when r is varied from 14 to 17 cm could derive from a change in the plasma equilibrium as before when performing the successive measurements, or from the presence of a local electric field which would accelerate the negatively charged particles to the wall. The precision of the potential measurements do not allow any further analysis at this stage. C. Positive and negative currents Measurements of the positive I and negative I charge currents on the LP at 100 V bias and at V p respectively, were obtained across the diffusion chamber for a continuous plasma and are shown in Figs. 9 a and 9 b, respectively. The positive current corresponds to the collection of O 2 and O ions. Figure 9 a shows the presence of two regions in the diffusion chamber: the center region r 6 cm where the positive current do not vary much and is about 10 ma cm 2 and the outside region where the positive current decreases with the radius r 6 cm. This suggests that the main ionization process by electron impact 19 O 2 e O 2 2e at energy threshold 13 ev occurs in the center region where the electrons are hot Fig. 7. These ions then diffuse radially to the wall. The ion saturation current measured with the probe biased at 100 V corresponds to a density of positive ions of about 3 10 11 cm 3 in the center of the chamber. 12 Figure 9 b shows the radial evolution of the negative charge current which results from the collection of both electrons and negative ions. The spectrum of negative ions obtained from the spectrometer showed the presence of O ions. The negative charge current decreases when the radius is increased. A change in the slope for a radius of about 6 cm is clearly observed, which likely corresponds to the effect of the hot electrons being restricted to the magnetic field lines connected to the source Fig. 8 a. The negative charge current is maximum in the center region and this likely results from a larger electron density in the source image compared to that in the outside region. In the outside region r 6 cm, the ratio of the negative to the positive charge currents is close to unity and constant, suggesting that high mass FIG. 9. Radial profile of the a positive current I 100 V and b negative current I(V p ) I 100 measured with the Langmuir probe across the diffusion chamber for a continuous oxygen plasma same plasma conditions as in Fig. 2. negatively charged particles, likely O, account for the electroneutrality. 3,21 Due to the presence of the magnetic field which affects the collection of the magnetized electrons and nonmagnetized negative ions by the LP, the respective densities of electrons and O ions cannot be determined. Still, the low negative current suggests that the negative charges in the area outside the source image are provided by a low density of cold electrons and a large density of negative ions O. These cold electrons, whose origin is likely found in the very early stage of the discharge or which have diffused radially by elastic collisions or have been created by residual ionization in the outside region, do not need a strong confinement to be contained in the plasma. Their residence time in that region is increased and likely contributes to the formation of O ions by dissociative attachment by electron impact 22 O 2 e O O at energy threshold 4 ev. In summary, the electron heating and the resulting O 2 creation rate by ionizing collisions essentially occur in the source and in the inside region of the chamber determined by the magnetic field contour lines diverging from the edge of the source. The outside region of the chamber is essentially characterized by the diffusion of O and O 2 ions from the center to the wall. Electrons in that region are cold and the difference between the plasma and floating potential is small. The floating potential near the wall is about 30 V, indicating a positive charging of the insulating wall. JVST A - Vacuum, Surfaces, and Films

2072 C. Charles and R. W. Boswell: Effect of wall charging on an oxygen plasma 2072 D. Plasma initiation The interactive effect between the wall and the plasma is of great complexity but a first approach can be made. The chamber walls, covered with silica of unknown structural and electrical properties, can act as a capacitor. The charging of the sidewall to a positive voltage 25 30 V as shown in Fig. 7 suggests that the diffusion to that wall initially corresponds to an excess flux of positive particles at the beginning of the discharge. The plasma breakdown was investigated by pulsing the plasma in a way that the equilibrium would be reached during the pulse 2 mson and that the plasma would decay completely during the off period 8 msoff. As time-resolved measurements of the plasma potential is complicated, we concentrate on floating potential measurements as it should give an idea of the wall potential for the probe situated close to the wall. Figures 10 a 10 c, respectively, show the evolution of the measurements of the positive ion saturation current, negative saturation current, and floating potential obtained as a function of time with the Langmuir probe positioned close to the chamber wall r 16.5 cm. The two currents are normalized at the end of the 2 ms pulse and the corresponding floating potential is 30 V. Analysis of the rf generator response to the pulse generator was made by using a rf loop placed close to the helicon antenna and a fiber placed close to a quartz window on the diffusion chamber and connected to an optical spectrometer: when the pulse was turned on, a delay of 15 s was first observed on the two collected signals, followed by a rise time of about 80 s. When the pulse was turned off, the decay time was about 60 s and no delay was observed. Measurements of the time evolution of the currents and voltage on the LP during the pulse show different time scales: Fig. 10 a shows that when the pulse is turned on, the positive ion current signal shows a 20 s delay followed by a fast increase 15 s up to 60% of the maximum value obtained at the end of the 2 ms pulse. The steady state follows the first transitory regime and is reached at about t on 175 s. The negative charge current Fig. 10 b and floating voltage Fig. 10 c both show a delay of about 30 s and a slower increase 150 s up to their maximum values at about t on 175 s. After the first 350 s, the negative current gradually shifts towards slightly higher values during the pulse from 80% to 100% of the value measured at2mson while the floating potential slightly decreases from 33 to 30 V. The measured positive and negative currents are obtained from the respective saturation parts of the LP characteristic LP biased at 100 and 100 V, respectively. As many processes are the possible causes of the various time constants observed in Figs. 10 a 10 c, we will only focus on the main difference observed between the positive and negative currents on the probe. Figures 10 a 10 c show that the steady state of the plasma is reached at about t on 175 s and corresponds to a state of local electroneutrality in the plasma with equality of the positive and negative fluxes: and equilibrium with the wall [V f 16.5 cm V wall 30 V. Hence, during the first 175 s, the flux FIG. 10. Evolution of the a normalized positive current LP at 100 V, b normalized negative current LP at 100 V, and c floating potential LP directly connected to the 1 M oscilloscope measured with the Langmuir probe situated at r 16.5 cm during the first 350 s of the pulse the plasma power, pressure and pulsing conditions are 800 W, 2 mtorr and 2 ms on/8 ms off, respectively; the normalization was made at the end of the 2 ms pulse and this corresponds to a floating potential of 30 V. on the probe is mostly positive as suggested by Fig. 10 a. This initial positive ion flux on the chamber sidewall is not yet balanced by the negative flux as the electrons are confined by the magnetic field in the center of the diffusion chamber and the eventual formation of negative ions dissociative attachment to increase the negative flux has probably not completely taken place yet. Hence, the wall charges up to a positive value until the equilibrium of the plasma is reached t on 175 s i.e., equal positive and negative fluxes are impinging on the wall and local electroneutrality exists in the whole chamber. This charging effect of the walls could J. Vac. Sci. Technol. A, Vol. 13, No. 4, Jul/Aug 1995

2073 C. Charles and R. W. Boswell: Effect of wall charging on an oxygen plasma 2073 be important for gate breakdown in transistor fabrication. 23 In our case, the effect of insulating walls combines with the effect of negative ions to give a particular plasma equilibrium which highly depends on the breakdown mechanisms. V. CONCLUSION The presence of insulating walls can strongly affect the plasma potential of an oxygen plasma in our helicon deposition system. Higher plasma potentials have been measured compared to previous measurements in a system with conducting chamber walls, as a result of the wall charging to positive voltages at the initiation of the discharge. Close to the insulating chamber walls, the energy of the ions escaping to a grounded mass spectrometer is very close to the plasma potential measured by a Langmuir probe. Due to the presence of negative ions mainly O in this region, the negative flux is reduced by about a factor of 10 compared to an electropositive plasma, and the Langmuir probe characteristic shows a small difference of about 10 V between the floating 25 V and plasma 35 V potentials. Measurements taken at the initiation of the discharge show the floating potential increasing to a positive constant value near the wall in about 175 s, consistent with the slow rise of the negative flux 175 s and the fast rise of the positive flux 10 s. This is interpreted as reflecting a charging of the walls to a similar potential since the condition for equilibrium requires an equal flux of positive and negative charges to the walls, the same condition which holds for the definition of the floating potential of the probe. The response of the plasma to a positively charged wall is simply to float up to a higher potential to maintain an equality in the loss of positive and negative charges. This effect can be important when a biased substrate is used for processing in this type of reactor. The ion energy at the substrate is usually assumed to be the sum of the bias voltage and the plasma potential, the latter generally not being measured but assumed to be given by simple equilibrium theory with zero floating potential i.e., V p 5kT e. If the walls charge up, as they probably will in all inductively coupled reactors using gases which produce a deposit on the the walls SiH 4, CHF 3,..., then this additional voltage will have to be accounted for in estimating the ion energy. The degree of charging is probably dependent on the thickness of the wall deposit, and would be expected to gradually change on quite a long timescale of, say, weeks or months as the deposit increases. This could result in a long term drift of the optimum operating characteristics and a possible degradation of reactor performance if external control parameters are held constant. 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