Selection of jack size No. 5 Check again with ball screw jack Type J-B. Yes. Set the hand wheel radius if the screw jack is to be used for manual operation. Yes. Yes. Specification Select temporarily the size No. of the screw jack having the standard capacity to meet the load. Assume the worm reduction ratio as"h"and obtain the required input shaft rpm from the lifting speed. Is the allowable maximum input shaft rpm exceeded? No. Calculate the required input shaft torque from the load at the time of lifting. Obtain the required power per jack from the required input shaft torque and rpm. Is the maximum power per jack exceeded? No. Is the allowable buckling load exceeded? No. If low speed or fine adjustment is specially required, check assuming the worm reduction ration as "L" If the jack is so designed that tensile loads are applied to the screw, the size No. can be selected economically without concern about bucking even when a long stroke is needed. Adopt the size No. Required jack performance <Step 1> Formula (1) Select temporarily J2G and obtain the input shaft min -1 n assuming the worm reduction ratio as H. V : lifting speed (mm/min) n : input shaft min -1 C : speed coefficient (see page 7) n Since the allowable input min -1 for J2G is 10 min -1, this n is acceptable. <Step 2> Next. obtain the required input shaft torque. Formula (2) Formula (3) [Calculation example] Load at the time of lifting: 30 kn Lifting speed: 0 mm/min. n T : required input shaft torquenm a : torque coefficient (see page 7) b : input shaft no load torque (see page 7) W : lifting load (kn) <Step 3> Obtain the required power from the values and P : required power kw n : input shaft min -1 T : required input shaft torque Nm Since the maximum power per jack for J2G is 2.3 kw from the table on page 7, the required power is not met. So the selection of J2G is inappropriate. Change the size No. to J3GH and perform the above calculatins again as follows. As the maximum power per jack for J3GH is 3.1 kw the required power is met. So this size No. shall be adopted. The following formula can also be used to obtain the required power. : jack efficiency
Screw jack Ball screw jack H L
J0G J1G J2G J3G JGA J4A J5A J6A JFA J7A Capacity kn 10 1 0 7 0 55 63 85 118 132 1 Lifting screw diameter and lead mm 4 5 8 10 10 12 16 16 16 Worm gear ratio Efficiency Maximum allowablepower per jack Required input at allowable load Maximum input at allowable load Allowable maximum input kw min -1 min -1 min -1 H 5 6 6 8 8 8 10 2 /3 10 2 /3 10 2 /3 12 2 /3 L 24 24 24 24 24 24 32 32 38 36 H 0. 0.21 0.21 0. 0.18 0.18 0.18 0.13 0.13 0.13 L 0.13 0.13 0.12 0.15 0.14 0.14 0.12 0.09 0.08 0.08 H 0.75 1.3 2.3 3.1 L 0.4 0.5 1.1 1.8 2.8 4 6.5 11 15 17 H 6.0 16.8 51.7.1 165 249 376 8 13 16 L 2.4 7.4 23.7 47.4 79 115 196 4 630 0 H 11 7 4 295 1 1 130 75 75 L 10 6 4 3 2 5 1 1 1 H 10 10 10 10 870 810 795 5 530 510 L 10 10 10 10 1055 995 8 555 5 0 Approximate Weight (Without prevent key) 29 30 46 76 182 315 565 kg 3.6 9 15 (stroke:mm) (With prevent key) 32 53 101 5 3 565 Grease charging quantity kg 0.1 0.4 0.6 1 1.5 2 3 4 6 8 Prevent key torque N m 15 1 3 0 9 18 40 74 10 Input shaft allowable overhang load N 4 700 0 0 0 2 00 00 0 Input shaft no load torque b N m 0.3 1 2 3 4 5 10 30 Troque coefficient a H 0.57 0.63 0.99 0.97 1.07 1. 1. 1.6 1.75 1.62 L 0.21 0. 0.43 0.44 0.5 0.55 0.62 0.84 0.8 0.96 Speed coefficient c (screw lead per rotation H 0. 0.83 1.33 1. 1. 1.5 1.5 1.5 1.5 1.58 of input shaft) mm L 0.17 0.21 0.33 0.42 0.42 0.5 0.5 0.5 0.42 0.56 Lifting screw forming Roll threading Machining Lifting screw cover material Rigid PVC Steel Remarks: 1) If the screw jack is used at input 1,000 min -1 or over, oil Iubrication is adopted. 2) The allowable overhang load is obtained by the formula below. Overhang load = Input torque (N m) Radius of pulley, sprocket, etc. 3) In the presence of impact or Vibration, the self-locking function does not work in some cases. Then, the use of brake must be considered. 4) The service temperature ranges for standard products are -15 to + C for JOG to JGA and -15 to + C for J4A to J7A. If these ranges are exceeded, we can meet your requirements at your option. Please consult us. 5) As the lifting screw end is not locked, do not use the jack outside the service ranges. 6) Allowable loads of 2 kn and 4 kn are also available. Please refer to special bulletin (J-005). 7) If special accuracy, grade, etc., are necessary, please consult us.
Reduction ratio H The size No. can be selected from the graph based on the lifting load and lifting screw speed. Lifting load (kn) Reduction ratio H Lifting screw speed (mm/min) Lifting load (kn) Lifting screw speed (mm/min)
Allowable buckling load (kn) Allowable buckling load (kn) Allowable buckling load (kn) (N) Emodulis of longitudinal elasticity J0G: G 16.0 J 1 G :.0 J2G: G 32.0 J 3 G : 39.5 JGA: 44.5 J 4 A :.5 J5A: 68 J6A:101 JFA:115 J 7 A : 129
Allowable side force of lifting-type screw jack: N (If bellows are used, the values for one size No. above are applicable.) Stroke mm Allowable side force of suspending-type screw jack: N (If bellows are used, the values for one size No. above are applicable.) (N) Stroke mm (N)
Stroke Symbol A A A L L H 115 170 1 1 230 230 115 170 0 0 330 330 If the stroke exceeds 0, please consult us. 115 3 3 430 430 0 115 4 4 530 530 0 115 210 130 5 5 630 630 Symbol T H T J T K T L T M T N J 0 G 10 32 65 9 J 1 G 11 108 38 76 11 J 2 G 33 16 119 18 J 3 G 33 16 146 55 105 J G A 47 16 178 70 127 26 J 4 A 52 16 178 70 127 26 J 5 A 64 19 216 153 32
J 1 G Symbol A 155 with ( Prevent key) (155) A A B A ø L = 5 B E 53 B F 106 B G 54 B H 73 C D 44.5 E F 92 G H 115 with ( Prevent key) (115) K 1 J 2 G 175 (175) ø L = 8 75 132 73 56 56 57 112 53 1 (1) 230 J 3 G 185 (2) ø L = 10 95 1 84 56 66 73 118 62 136 (170) 2 J G A 2 (270) ø55 L = 10 98 152 84 70 66 76 130 62 1 (210) 2 J 4 A 2 (305) ø63 L = 12 105 1 102 105 85 73 76 1 72 175 (244) J 5 A 2 (410) 70 ø85 L = 16 130 2 1 1 95 95 1 210 (339) 3 L ( ) with Prevent key L H with ( Prevent key) M N P Q S T U V W Z Stroke + 55 ( 55) 170 (170) 44 75 13 15 M18 1.5 17 5 11 Stroke + ( ) 185 (185) 66 13 27 M 2 32.5 6 18 Stroke + ( ) 196 (230) 84 42 M32 2 32 28 8 Stroke + (1) 2 (170) 84 42 M 2 28 8 Stroke + 65 ( 65) 2 (309) 89.1 134 19 43 M 2 28 8 26 Stroke + 75 (175) 285 (514) 114.3 175 M 2 62 38 10 33 Symbol A Stroke J 1 G 195 (195) J 2 G 215 (215) J 3 G 2 (2) J G A 265 (315) J 4 A 285 (5) J 5 A 3 (465) 0 0 230 (230) 0 (0) 2 (295) (3) 3 (3) 370 (0) A A 0 0 270 (270) 270 (270) 2 (2) 2 (2) (3) (3) 3 (3) 3 (3) 105 3 (430) 3 (430) 110 410 (5) 410 (5) 1 L 0 0 0 0 115 155 155 155 1 165 165 1 1 165 165 1 1 1 1 1 1 185 185 265 (265) 1 175 (175) Symbol T A T B T C T D T E T F T G J 0 G 15 15 32 15 J 1 G 70 J 2 G 105 75 30 30 32 J 3 G 115 63 36 30 J G A 1 85 J 4 A 1 110 85 J 5 A 215 1 65 65 55 B D 0 0 0 0 5 5 5 555 655 855 75 2 3 4 5 6 8 95 2 3 4 5 6 8 110 2 4 5 8 6 8 110 365 (365) 365 (465) 465 (565) 565 (865) 865 (665) 1065 (865) 275 (275) 375 (475) 475 (675) 575 (675) 875 (875) 1075 (875) 1
Grease fitting Stroke Size No, Direction L U L I L U L I L U L I L U L I Grease fitting Table of dimensions: Symbol J 0 G J 1 G J 2 G J 3 G J G A J 4 A J 5 A A A øl= 4 øl = 5 øl = 8 øl = 10 ø55l = 10 ø63l = 12 ø85l = 16 A B 12 17 65 A C 28 56 63 71 B A 1 1 1 4 0 B B 63 63 1 1 1 For dimensions of Type J6A and larger, please consult us. B C 63 1 B D 63 112 1 B E 12.5 16 31.5.5 Z 4 4 4 4 4 4 4 d 9 (M 8) 11 (M10) 14 (M12) 18 (M16) (M) (M) 26 (M24) C A 115 1 136 1 175 210 C B 65 75 C C 34 48.6.5 76.3 76.3 89.1 114.3 C D 55 75 134 175 (Unit: mm) C E 70 C F 2 4.5 8 18 18
Table of dimensions Size Type Type Type Type 4 Dimensions R K AJ R K AJ R K AJ R K AJ J 0 G 1 95 J 1 G 1 210 115 J 2 G 275 1 J 3 G 285 1 4 2 195 * The grip size for Type only is.
Item Type Allowable load (KN) Lifting screw diameter () Lifting screw lead (mm) Ratio Efficiency Please designate code No. (size No. -type) Example: " BA-00-0" (" BA-00, Iifting screw diameter mmand lead 4 mm" ) Symbol A B C D E F G H K L M N P S T U V W AA AB AC AD AK Type Symbol R J Size Type 12 Type 18 Type 24
Capacity Lifting screw diameter and lead Worm gear ratio Efficiency Maximum allowable power per jack Required input torque N m Nm for allowable load Worm rotation per 10mm of stroke Holding torque Approximate weight (stroke: mm) N m Nm Grease charging quantity Prevent Key torque Input shaft allowable oberhang load Input shaft no load torque Torque coefficient Speed coefficient c (screw lead per rotation of input shaft) mm Lifting screw forming Lifting screw cover material a kn KN ø mm H L H L kw H L H L H L kg kg Nm N m N Nm N m H L H L J 0 B 10 0 7 0 5 5 24 0.61 0.36 0.75 3 9.8 24 115 163 327 563 6 1.2 4 12 55 88 1 270 3 10 7.5 6 6.7 5 5.3 4.4 3.8 3.9 48 30 24 15 16 13.3 13.6 11.2 1.5 5 13 21 56 1 1 370 0.18 0.7 1.5 3.5 10 9 14 15 21 5 0.15 J 1 B 8 6 24 0.61 0.36 1.3 11 0.6 J 2 B 36 10 6 24 0. 0.34 2.5 0.9 J 3 B 12 8 24 0.58 0.41 3.7 1.5 J 4 B 16 8 24 0.58 0.43 6 70 5 15 115 0 10 30 4 700 0 0 2 00 00 0 0.3 1 2 3 5 10 30 0.27 0. 0.44 0.42 0.55 0.51 0.61 0.71 0.65 0.09 0.12 0.2 0.19 0. 0.26 0.32 0.32 0.31 1 1.33 1.67 1. 2 1.87 2. 2.62 2.53 0.21 0.33 0.42 0.5 0.67 0.63 0.75 0.74 0.89 Roll threading Machining Rigid PVC Steel 3 J 5 B 10 2 3 32 0.59 0.39 9.5 130 4 J 6 B 24 10 2 3 32 0.58 0.37 14 270 6 J F B 28 10 2 3 38 0.59 0.37 17 0 8 J 7 B 1 32 12 2 3 36 0. 0.36 7 12 2) The maximum input rotational frequency is 1,0 min -1. If the jack is used at input 1,000 min -1 or over, oil lubrication is adopted. Input torque (Nm) Radius of pulley, sprocket, etc. B
Lifting load (kn) Lifting load (kn)
Allowable buckling load (kn) Allowable buckling load (kn) Allowable buckling load (kn) (N) Emodulis of longitudinal elasticity J0B: 17.5 J1B: 21.4 J2B: 31.2 J3B: 39.6 J4B: 53.0 J 5 B : 70.5 J6B: 88.3 JFB:106.4 J7B:123.7
Expected traveling distance (m) =Stroke (m) 2 number of reciprocations/day 365 days expected number of years Load (kn) Example of table lifter using ball screw jacks
Stroke Symbol 0 A A A L L H 175 1 285 175 0 385 175 3 485 175 4 585 2 0 385 2 3 485 5 4 585 5 5 685 If the stroke exceeds 0, please consult us. 0 175 265 130 5 6 685 785 Symbol T H T J T K T L T M T N J 0 B 10 32 65 9 J 1 B 11 108 38 76 11 J 2 B 33 16 119 18 J 3 B 33 16 146 55 105 J 4 B 52 16 178 70 127 26 J 5 B 64 19 216 153 32
Symbol A A A J 1 B J 2 B 265 55 J 3 B 330 55 J 4 B 430 75 J 5 B 5 85 B A ø L = 8 ø36 L = 10 ø L = 12 ø L = 16 ø L = B E 53 75 95 105 130 B F 106 132 1 1 2 B G 54 73 84 102 1 B H 73 105 1 B J 76 94 155 188 C 56 56 85 D 44.5 56 66 73 95 E 57 73 76 95 F 92 112 118 1 1 G 53 62 72 H 156 211 275 7 443 K 1 230 2 3 L Stroke + Stroke + Stroke + Stroke + Stroke + 55 65 75 L H 211 271 3 4 518 M 44 66 84 89.1 114.3 N 75 134 175 P 13 13 19 Q 27 42 43 S 15 T M18 1.5 M 2 M32 2 M 2 M 2 U 32 32 62 V 17.5 28 28 38 W 5 6 8 8 10 Z 11 18 26 33 Symbol Stroke J 1 B J 2 B J 3 B J 4 B J 5 B A 2 365 465 570 0 270 3 0 0 5 0 0 0 310 375 4 5 6 A A 110 1 0 115 1 1 1 1 0 Symbol J 0 B J 1 B J 2 B J 3 B J 4 B J 5 B L 0 0 155 5 165 2 165 2 185 265 275 T A 70 105 115 1 215 5 3 3 365 375 T B 75 110 1 5 4 4 465 475 T C 15 30 65 0 555 5 5 565 575 T D 15 30 65 0 655 6 6 665 675 T E 32 63 85 0 855 8 8 865 875 T F 32 36 55 0 1055 10 10 1065 1075 T G 15 30 B D 75 95 110 1
Stroke Direction 0 0 0 700 0 0 0 1 0 1 10 10 L U 0 0 0 700 0 0 0 1 0 1 10 10 10 1700 (Unit: mm) J 0 B J 1 B J 2 B J 3 B L I 2 3 4 5 6 7 8 9 10 1 12 13 14 15 16 L U 3 4 5 6 7 8 9 10 11 10 13 14 15 16 17 L I 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L U 410 510 610 710 810 910 1010 1110 1210 1310 1410 1510 1610 1710 1810 L I 0 0 0 700 0 0 0 1 0 1 10 10 10 1700 L U 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 L I 375 475 575 675 775 875 975 1075 1175 1275 1375 1475 1575 1675 1775 We can manufacture lifting screws of lengths other than those shown above. Please consult us. Drawing of dimensions: (Unit: mm) Symbol J 0 B J 1 B J 2 B J 3 B J 4 B J 5 B A A A B A C B A B B ø L = 5 ø L = 8 ø 36 L = 10 ø L = 12 ø L = 16 ø L = 12 17 65 28 56 71 67 83 1 0 55 65 115 155 For dimensions of Type J6B and larger, Please consult us. B C 44 47 70 94 1 B D 58 66 98 1 187 2 B E 12 16 18 30 B F 30 39 51 62 77 B G 48 57 77 96 d 5.5 9 11 18 26 C A 115 1 136 175 210 C B 30 55 65 75 C C 34 48.6.5 76.3 89.1 114.3 C D 55 75 134 175 C E 32 70 C F 12 15 18 18
2) They can be used at high-speed rotation (1,0 min -1 maximum). Symbol J0G ( B ) J1G ( B ) J2G ( B ) J3G ( B ) JGA J4A ( B ) J5A ( B ) J6A ( B ) JFA ( B ) J7A ( B ) (Unit: mm) A B 85 196 197 115 2 1 231 1 236 1 2 1 262 279 291 1 305 344
J0G J0B J1G J1B J2G J2B J3G J3B JGA J4A J4B J5A J5B J6A J6B JFA JFB J7A J7B A 85 115 1 1 1 1 279 305 B 2 Train Type 193 2 7 3 7 262 2 392 412 423 B' 4 Train Type 275 284 309 3 339 344 372 474 494 5 C 2 Train Type 278 292 342 393 2 412 470 671 712 728 C' 2 Train Type 3 374 424 475 484 494 552 753 794 810 Setting direction symbols Geared limit switch setting procedure 1 Remove the cover. Once reached to the setting position, 5 stop the equipment, then make sure the white lines in line. 2 3 4 Raise the center of stopper with pushing it. (This enable the setting button to be pushed.) Raise the "A" button into locked position with pushing it. (This will release the internal clutch engagement. Make sure that the white lines in the window are in line. If it is not in line, repeat above setting procedure again. ) Turn on the equipment and operate to the setting position. Recover the "A" button into the original 6 position. 7 8 9 10 Make sure the operation. Put the screw jack back slightly, then operate to the set position. Set "B" button as same as "A". Once confirmed ""A" & "B" operation, return the stopper. Put the cover back.
J = J(H) + J(C1) + J(GR) + (J(C2) + J(JACK))(1/i) 2 Further, the necessary braking torque is calculated from the stop time and the J of the driving rotary body. J: total of J in terms of motor shaft J(H): J of motor with brake J(C1): J of coupling on motor side J(C2): J of coupling on jack side J(GR): J in terms of the input shaft of intermediate speed reducer J(JACK): J in terms of the worm shaft of jack i: reduction ratio of intermediate speed reducer T J N T t Total braking torque in terms of motor shaft Nm N motor min -1 T(L) load torquenm
Unit Nm J0G(B) J1G(B) J2G(B) J3G(B) JGA J4A(B) J5A(B) J6A(B) JFA(B) J7A(B)
J 0 G J 1 G J 2 G J 3 G J G A J 4 A J 5 A J 6 A J F A J 7 A Indication B C D E F G H K M N P Q S W d Bolt size J 0 B 30 12 54 104 4 1 15 170 11 M10 J 1 B 70 110 12 70 134 0 1 11 M10 J 2 B 70 1 18 85 186 3 1 18 M16 J 3 B 55 170 24 210 0 1 2 M 65 1 1 65 26 130 110 2 4 2 M J 4 B 75 1 230 70 28 1 2 4 5 70 270 26 M24 J 5 B 1 270 36 170 1 330 0 2 3 33 M30 J 6 B 1 2 3 2 0 9 0 6 M42 J F B 1 2 0 210 2 0 8 0 115 110 5 M42 J 7 B 1 1 2 0 1 55 270 0 0 1170 6 1 130 7 55 M52
one for 2 kn and one for 5 kn. Main specifications Item Allowable load kn Lifting screw diameter Worm gear ratio Efficiency Maximum power per Approximate mass (stroke: mm) JMG-H JSG-H JSG-L Main specifications Item JMR JSR Standard capacity kn Rack diameter Rack lead per revolution of input shaft Efficiency Maximum speed
Screw Ball screw Rack Your company name: When you inquire for jacks, please copy this inquiry specification and fill it up. Jack Inquiry Specification Customer name Date: User name Tel: Name of person in charge Fax: Machinery name Purpose of use Necessary function Lifting Transfer Tilting Pushing up Opening Adjustment Sustention Constant-amount Load conditions Operating conditions Service conditions STATIC LOAD DYNAMIC LOAD Total maximum load kn Number of jacks Maximum load per jack kn Total maximum load kn Number of jacks kn Maximum load per jack kn Load direction Compression Tension Both direction Mounting conditions in the case of compressive load Jack fixed Shaft end free Jack supported Shaft end supported Jack fixed Shaft end supported Lateral load None Applied kn Offset None Applied mm Lifting screw direction Upright Inverted Lifting screw prevent key Necessary Not necessary Lifting screw bellows Necessary Not necessary Lifting screw end shape Screw end Plain end Clevis Disc Required stroke mm Driving source Manual With brake Geared motor Without brake Electric motor Hydraulic motor Air motor Power kw p Hz Driving shaft rotation frequency min -1 Jack input rotational frequency min -1 Worm reduction ratio i == Lifting screw lead L == mm Lifting screw speed mm/min Limit switch Necessary Not necessary 2-row type (2TR) 4-row type (4TR) Service frequency Hr/day reciprocations in minutes reciprocations/day hours m/day Operating days days/month days/year Expected life Service environment Indoor Outdoor Very dusty Rather dusty Not dusty Ambient temperature range C to C Impact and Vibration Quiet operation Some impact and vibration Great impact and vibraton Consideration of corrosion resistance Not necessary Stainless steel lifting screw must be used (SUS 304) Selection of type and specification Type Specification Number of jacks Date of delivery Head Office Sales Head quater 7 Kirihara-cho, Fujisawa-shi, Kanagawa-ken, 2 Japan NOF Yokohama Nishiguchi Building 11-11 Kitasaiwai1 chome, Nisiku, Yokohama 2-0004 Japan Telephone : 0-326-65 Facsimile : 0-3-5961 http://www.nippon-gear.co.jp BULLETIN R-301F 70131 AS