Lecture Set 6 Brushless DC Machines

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Lectue Set 6 Bushless DC Machines S.D. Sudhoff Sping 2018

Reading Chapte 8, Electomechanical Motion Devices, 2 nd Edition 2

A Bushless DC Machine 3

Sample Applications Low Powe: Disk dive motos Medium Powe: Robot manipulatos Sevo systems Hybid/electic vehicles High Powe: Ship and submaine populsion Wind tubines 4

Disk Dive Moto 5

4 Hp BDC Machine 6

Chaacteistics The Good The Bad 7

Pemanent Magnet Synchonous Machines Radial Vesus Axial Suface Mounted Vesus Buied Magnet Sinusoidal Vesus Non-Sinusoidal 8

Radial Suface Mounted PMSM bs-axis Path of Integal fo Section 7.2.1 q-axis φ m θ m φ sm as-axis cs-axis d-axis 9

3-Phase PMSM 10

3-Phase PMSM Notation ( fabcs) = [ fas fbs fcs ] Voltage equations T dλ v i as as = s as + dt d v i bs bs = s bs + dt dλ v i cs cs = s cs + dt v = i + pλ abcs s abcs abcs 11

12 3-Phase PMSM Flux Linkage Equations whee m abcs s λ λ + = i L abcs + = = π θ π θ θ 3 2 sin( ) 3 2 sin( sin m csm bsm asm m λ λ λ λ λ + + + = ms ls ms ms ms ms ls ms ms ms ms ls s L L L L L L L L L L L L 2 1 2 1 2 1 2 1 2 1 2 1 L

PM Tems Intuitive Appoach 13

PM Tems Intuitive Appoach 14

PM Tems Intuitive Appoach 15

Inductances We will assume the following n n n as bs cs = N s sin( Pφsm / 2) = N sin( Pφsm / 2 2π/3) s = N sin( Pφsm / 2 + 2π/3) s It follows that w w as w bs cs 2N = s cos( Pφsm / 2) P 2N = s cos( Pφsm / 2 2π / 3) P 2Ns = cos( Pφ sm / 2 + 2π / 3) P 16

Inductances Recall λ α, m i β = L m, αβ = µ L Fom which we obtain 0 2π 0 w α ( φ) w β g( φ) ( φ) dφ L asbs 2 s 4πµ LN L asas = 0 = 2 P g 2πµ 0LN = 2 P g 2 s L ms = 1 2 L ms Doesn t include leakage 17

PM Tems Analytical Appoach 18

PM Tems Def. of Elec. Quantities θ ω φ φ s = P = P = P = P θ ω φ φ m m sm m / 2 / 2 / 2 / 2 19

PM Tems Suppose the B field due to the PM may be expessed B and suppose w due to PM as = 2N P Bpm 0 φ π = Bpm π φ 2π s cos( Pφ / 2) = sm 2N P s cos( φ ) s 20

PM Tems It can be shown that λ as due to PM = λ m sinθ whee λ = m 8LBpmNs P 21

PM Tems 22

PM Tems 23

PM Tems 24

PM Tems 25

PM Tems Comment: The sinusoidal tuns distibution gives ise to a sinusoidal flux linkage vesus electical oto position chaacteistic 26

Expession fo Toque It can be shown that T e P 2 [ i cos( θ ) + i cos( θ 2π / 3) + i cos( θ 2π / 3) ] = m as bs cs λ + 27

Expession fo Toque 28

Expession fo Toque 29

Expession fo Toque 30

Expession fo Toque 31

Expession fo Toque 32

Machine Equations in Roto Refeence Fame Conside the tansfomation Why? qd 0s f = K s f abcs Whee T ( fqd s) = [ fqs fds f0 K s = 0 s cosθ 2 sinθ 3 1 2 2 cos( θ π ) 3 2 sin( θ π ) 3 1 2 ] 2 cos( θ + π ) 3 2 sin( θ + π ) 3 1 2 33

Machine Equations in Roto Refeence Fame 34

Machine Equations in Roto Refeence Fame Voltage v v qs ds = si = i Flux Linkage λ qs Toque s = L qs ds ss i ds +ω λ + qs ω λ + qs λ = L i + λ T e ds ss ds m 3 P = λ 2 2 i m qs pλ qs pλ ds 35

36 Aside: Some Shothand 3) / 2 sin( 3) / 2 sin( ) sin( 3) / 2 cos( 3) / 2 cos( ) cos( π θ π θ θ π θ π θ θ + = = = + = = = + + s s s c c c

37 Aside: Some Tig IDs ) sin( 2 3 3) / 2 3) cos( / 2 sin( 3) / 2 / 3)cos( 2 sin( ) )cos( sin( ) cos( 2 3 3) / 2 3) sin( / 2 sin( / 3) 2 3) sin( / 2 sin( ) )sin( sin( ) cos( 2 3 3) / 2 3) cos( / 2 cos( 3) / 2 3) cos( / 2 cos( ) )cos( cos( 0 3) / 2 sin( 3) / 2 sin( ) sin( 0 3) / 2 cos( / 3) 2 cos( ) cos( y x y x y x y x y x y x y x y x y x y x y x y x x x x x x x = + + + + = + + + + = + + + + = + + + = + + + π π π π π π π π π π π π π π π π

Tansfomation of Voltage Equations 38

Tansfomation of Voltage Equations 39

Tansfomation of Voltage Equations 40

Tansfomation of Voltage Equations 41

Tansfomation of Voltage Equations 42

This yields v Whee Tansfomation of Voltage In expanded fom Equations qd 0s = si qd 0s + ωλ dqs + pλ qd 0s ( λ v v v qs ds dqs = = ) T s s ds = [ λ λ i i qs ds + ωλ qs 0s = si0 s + pλ 0s ωλ ds qs + + pλ pλ 0] qs ds 43

Tansfomation of Flux-Linkage Equations 44

Tansfomation of Flux-Linkage Equations 45

Tansfomation of Flux-Linkage Equations 46

Tansfomation of Flux-Linkage Equations 47

Tansfomation of Flux-Linkage Equations 48

Tansfomation of Flux-Linkage Equations 49

Tansfomation of Flux-Linkage Equations This yields 3 L + L 0 0 ls ms 2 iqs 0 3 qd 0 s = 0 Lls + Lms 0 ids + λ m 1 2 i0s 0 0 0 L ls λ O in expanded fom λ qs = L Whee ss i qs 3 Lss = Lls + 2 L ms λds = ss ds + λ m λ 0 s = Llsi 0 s L i 50

Tansfomation of Toque Equation Stat with T e P 2 [ i cos( θ ) + i cos( θ 2π / 3) + i cos( θ 2π / 3) ] = m as bs cs λ + 51

Tansfomation of Toque Equation Finally, we aive at 3 P Te = λ 2 2 m i qs 52

Zeo Sequence 53

Zeo Sequence 54

Relationship of RMS Value and Phase to QD Components 55

Relationship of RMS Value and Phase to QD Components 56

Relationship of RMS Value and Phase to QD Components 57

Relationship of RMS Value and Phase to QD Components 58

Voltage Souce Opeation In this mode, idealized voltage applied is vas = 2v s cosθesv 2 v bs = 2v s cos( θesv π ) 3 2 v cs = 2v s cos( θ esv + π ) 3 Whee θ = θ + φ esv v 59

Applied Voltage in QD Vaiables We can show that vqs = 2vs vds = 2vs cos sin φ φ v v 60

Applied Voltage in ABC Vaiables 61

Applied Voltage in QD Vaiables 62

Analysis of Steady State Opeation Pediction of Q- and D-Axis Cuents 63

Analysis of Steady State Opeation 64

Analysis of Steady State Opeation 65

Analysis of Steady State Opeation 66

Example 1 Conside a machine with the following paametes s = 3.1 Ω P = 4 L ss = 12.1 mh λ m = 0.156 Vs N =3 Futhe suppose V s = 100 φ v = 0 ω m = 1800 RPM Find the toque and efficiency 67

Example 1 68

Example 2 Conside the machine with paametes of example 1. Plot the toque speed and ms cuent speed cuves 69

Example 2 21.35 25 T e ( 0, ω i ) T e T e π, 4 ω i π, 2 ω i ( ( ), ω i ) T e φ vmt ω i 20 15 10 5 0 0.418 5 0 500 1000 1500 2000 0 ω i 2 10 3 70

Example 2 40 32.258 i s ( 0, ω i ) i s i s π, 4 ω i π, 2 ω i ( ( ), ω i ) i s φ vmt ω i 30 20 10 0.025 0 0 500 1000 1500 2000 0 ω i 2 10 3 71

Optimization of Phase Advance 72

Optimization of Phase Advance 73

Cuent Souce Opeation Intepetation 1 (ABC Vaiable) 74

Cuent Souce Opeation Intepetation 2 (Toque Tansduce) 75

Desied D-Axis Cuent 76

Example 3 Conside a machine with the following paametes s = 3.1 Ω P = 4 L ss = 12.1 mh λ m = 0.156 Vs N =3 Plot the voltage equied and efficiency fo the following conditions Toque command: 2 Nm, d-axis cuent 0 A Toque command: 6 Nm, d-axis cuent 0 A Toque command: 6 Nm, d-axis cuent -6 A 77

Example 3 78

Example 3 150 ( ) (, ( ), 0.0 ) (, ( ), 6 ) v s ω i, i q ( 2), 0.0 v s ω i i q 6 v s ω i i q 6 100 50 0 0 200 400 600 800 1 10 3 ω i 79

Example 3 1 0.8 ( ) (,, 0) ( ) η ω i, 2, 0 η ω i 6 0.6 η ω i, 6, 6 0.4 0.2 0 0 200 400 600 800 1 10 3 ω i 80

Effect of D-Axis Cuent on Voltage 81

D-Axis Injection 82

D-Axis Injection 83

D-Axis Injection 84

D-Axis Injection 85

D-Axis Injection 86

Example 4 At 2000 pm, the zeo-to-peak line-to-line voltage has a 100 V amplitude and a fequency of 100 Hz. Compute λ m and P. At standstill and at 60 Hz, the impedance looking into the a- to b-phase is 0.2+2j. Find s and L ss. 87

Example 4 Pat 1 88

Example 4 Pat 1 89

Example 4 Pat 1 90

Example 4 Pat 1 91

Example 4 Pat 2 92

Example 4 Pat 2 93

Example 4 Pat 2 94