Chapter 12: Structures & Properties of Ceramics

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Chapter 12: Structures & Properties of Ceramics ISSUES TO ADDRESS... Bonding and structure of ceramic materials as compared with metals Chapter 12-1

Atomic Bonding in Ceramics Bonding: -- Can be ionic and/or covalent in character. -- % ionic character increases with difference in electronegativity of atoms. Degree of ionic character may be large or small (i.e., mostly covalent): CaF 2 : mostly ionic SiC: covalent Adapted from Fig. 2.7, (Fig. 2.7 is adapted from Linus Pauling, The Nature of the Chemical Bond, 3rd edition, Copyright 1939 and 1940, 3rd edition. Copyright 1960 by Cornell University.) Chapter 12-2

Ceramic Crystal Structures General considerations of structures for many (not all!) ceramics with ionic bonding Anions (e.g., O 2-, F -, Cl - ) usually (but NOT always) larger than metal cations Close packed anions in a lattice (usually FCC packing) Cations fit into interstitial sites among anion Chapter 12-3

Factors that Determine Crystal Structure 1. Maximize the # of oppositely charged ion neighbors (or CN) - CN depends on relative sizes of ions: --. - - + - - - - + - - unstable stable 2. Maintenance of charge neutrality : --Net charge in a ceramics should be zero. --Reflected in chemical formula: A m X p - - + - - stable MgF 2 : Mg 2+ cation + Adapted from Fig. 12.1, F - anions F - m, p values to achieve charge neutrality Chapter 12-4

Coordination # and Ionic Radii Ratio Coordination # (CN) for cation increases with size ratio of To form a stable structure, how many anions would surround around a cation? r cation r anion < 0.155 CN 2 linear r cation r anion e.g.: ZnS (zinc blende) Adapted from Fig. 12.4, 0.155-0.225 0.225-0.414 3 4 triangular tetrahedral e.g.: NaCl (sodium chloride) Adapted from Fig. 12.2, 0.414-0.732 6 0.732-1.0 8 > 1.0 12 octahedral cubic Adapted from Table 12.2, e.g.: CsCl (cesium chloride) Adapted from Fig. 12.3, Chapter 12-5

Extra: Determination of Critical Cation to Anion Radius Ratio (Will NOT be examed) Example for determining critical r cation /r anion for an octahedral site with CN = 6 2 anion cation = r 2r 2a a = 2r anion 2r anion 2r cation = 2 2r anion r anion r cation = 2r anion r cation = ( 2 1)r anion r cation = 2 1= anion r 0.414 Chapter 12-6

Example Problem: Predicting the Crystal Structure of FeO On the basis of ionic radii, what crystal structure would you predict for FeO? Cation Al 3+ Fe 2 + Fe 3+ Ca 2+ Anion O 2- Cl - F - Ionic radius (nm) 0.053 0.077 0.069 0.100 0.140 0.181 0.133 Data from Table 12.3, Answer: rcation = r anion 0. 077 0. 140 = 0. 550 based on this ratio, -- coord # = 6 because 0.414 < 0.550 < 0.732 -- crystal structure is NaCl (rocksalt) type Chapter 12-7

Rock Salt (NaCl type) Structure For NaCl (rock salt) structure r Na = 0.102 nm r Cl = 0.181 nm r Na /r Cl = 0.564 Adapted from Fig. 12.2, Since 0.414 < 0.565 < 0.732 octahedral (CN=6) sites preferred for Na + Q: 1) Does this CN number make sense based on the unit cell structure given? 2) Within one unit cell what are the averaged numbers of Na and Cl atoms? 4 Na, 4Cl 3) What is the chemical formula? NaCl Chapter 12-8

MgO MgO also has the NaCl structure Adapted from Fig. 12.2, O 2- Mg 2+ r Mg /r O = 0.514 r O = 0.140 nm r Mg = 0.072 nm cations prefer octahedral sites Since 0.414 < 0.514 < 0.732 octahedral (CN=6) sites preferred So each Mg 2+ (or Fe 2+ ) has 6 neighbor oxygen atoms Q: 1) Does this CN number make sense based on unit cell structure given? 2) Within one unit cell, what are the averaged numbers of Mg and O atoms? 4Mg, 4O 3) What is the chemical formula? Chapter 12-9 MgO

CsCl Type Crystal Structures Cesium Chloride structure: r Cl 0.170 0.181 Cs = = r 0.939 Adapted from Fig. 12.3, Since 0.732 < 0.939 < 1.0, cubic sites preferred So each Cs + has 8 neighbor Cl - Q: 1) Does this CN number make sense based on unit cell structure given? 2) Within one unit cell, what are the averaged numbers of Cs and Cl atoms? 1 Cs, 1 Cl 3) What is the chemical formula? CsCl Chapter 12-10

Fluorite (CaF 2 type) Crystal Structures Calcium Fluorite (CaF 2 type) Cations in cubic sites UO 2, ThO 2, ZrO 2, CeO 2 Adapted from Fig. 12.5, Q: 1) Does this CN number make sense based on unit cell structure given? 2) Within one unit cell, what are the averaged numbers of Ca and F atoms? 4 Ca, 8 F 3) What is the chemical formula? CaF2 Chapter 12-11

Perovskite Crystal Structures Perovskite structure Ex: complex oxide Adapted from Fig. 12.6, Q: 1) What is the CN number based on unit cell structure given for Ti 4+? CN (Ti 4+ ) = 6 2) Within one unit cell, what are the averaged numbers of Ba, Ti, and O atoms? 1 Ba (hint: 8x1/8 = 1), 1 Ti (hint: one in unit cell center), 3 O (hint: 6 * ½ = 3), 3) What is the chemical formula? BaTiO 3 Chapter 12-12

VMSE: Ceramic Crystal Structures Chapter 12-13

Density Computations for Ceramics Number of formula units/unit cell = n ( A V C AA ) C N A Volume of unit cell Avogadro s number A C = sum of atomic weights of all cations in formula unit A A = sum of atomic weights of all anions in formula unit Chapter 12-14

Silicate Ceramics Most common elements on earth are Si & O Si 4+ O 2- Adapted from Figs. 12.9-10, Callister & Rethwisch 8e crystobalite SiO 2 (silica) polymorphic forms are quartz, crystobalite, & tridymite The strong Si-O bonds lead to a high melting temperature (1710ºC) for this material Chapter 12-15

Silicates Bonding of adjacent SiO 4 4- accomplished by the sharing of common corners, edges, or faces Basic building block Mg 2 SiO 4 Ca 2 MgSi 2 O 7 Adapted from Fig. 12.12, Callister & Rethwisch 8e. Presence of cations such as Ca 2+, Mg 2+, & Al 3+ 1. maintain charge neutrality, and 2. ionically bond SiO 4 4- to one another Chapter 12-16

Basic Unit: 4- Si0 4 tetrahedron Si 4+ Glass Structure O 2 - Glass is noncrystalline (amorphous) Fused silica is SiO 2 to which no impurities have been added Other common glasses contain impurity ions such as Na +, Ca 2+, Al 3+, and B 3+ Quartz is crystalline SiO2: Na + Si 4+ O 2 - (soda glass) Adapted from Fig. 12.11, Chapter 12-17

Layered Silicates Layered silicates (e.g., clays, mica, talc) SiO 4 tetrahedra connected together to form 2-D plane A net negative charge is associated with each (Si 2 O 5 ) 2- unit Each hexagon has 6 Si corner, but each Si can be counted only as 1/3 therefore, 6 x 1/3 = 2 Si Two types of oxygen: 6 O, one on each side of the hexagon, counted as ½, therefore 6x ½ = 3 6 O, each along the three-cell edge, counted as 1/3, therefore, 6x1/3 = 2 Totally: 3+2 = 5 per unit (hexagonal) cell Negative charge balanced by adjacent plane rich in positively charged cations Adapted from Fig. 12.13, Callister & Rethwisch 8e. Chapter 12-18

Layered Silicates (cont.) Kaolinite clay alternates (Si 2 O 5 ) 2- layer with Al 2 (OH) 2+ 4 layer Adapted from Fig. 12.14, Note: Adjacent sheets of this type are loosely bound to one another by van der Waal s forces. Chapter 12-19

Polymorphic Forms of Carbon (1) Diamond Tetrahedral bonding of carbon atoms Hardest material known Very high thermal conductivity Large single crystals gem stones Small crystals used to grind/cut other materials Diamond thin films hard surface coatings used for cutting tools, medical devices, etc. Adapted from Fig. 12.15, Chapter 12-20

Polymorphic Forms of Carbon (cont) (2) Graphite Layered structure parallel hexagonal arrays of carbon atoms Adapted from Fig. 12.17, Callister & Rethwisch 8e. Weak secondary bonding (van der Waal s forces) between layers planes slide easily over one another as good lubricant Chapter 12-21

Polymorphic Forms of Carbon (cont) Fullerenes and Nanotubes Others Fullerenes spherical cluster of 60 carbon atoms, C 60 Like a soccer ball Carbon nanotubes sheet of graphite rolled into a tube Ends capped with fullerene hemispheres Adapted from Figs. 12.18 & 12.19, Callister & Rethwisch 8e. Chapter 12-22

Boron Nitride: Cubic vs. Hexagonal Cubic BN (cbn) All covalent bonding Hexagonal BN (hbn): secondary bonding between layers http://www.sciencedirect.com/science/article/pii/s0925963502003291 cbn is extremely hard (second only to diamond) and useful for machining cast iron, while hbn is extremely soft and useful as a lubricant http://www.asahidia.co.jp/eng/support/alphabet/ Chapter 12-23