MOTORIZED -WY VLVE PPLICTION INSTRUCTIONS FOR LOW TEMPERTURE PROTECTION KIT 10017190 MODELS PB 50-001 ND CF/CH 0-07 WRNING Electrical Shock Hazard-- For your safety, turn OFF electrical power supply before making any electrical connections to avoid possible electric shock hazard. Failure to do so can cause severe personal injury or death. Figure 1-1/" Motorized -Way Valve List of kit components Model PB/PF 50-001 CH 0-07 Part Number Component Description 10008596-1/ Motorized -Way Valve 100171 18 G White Wire (5 ft.) 100175 18 G Pink Wire (5 ft.) 100170 18 G Yellow Wire (5 ft.) 100161070 Instruction Sheet WTER FLOW SYSTEM WTER WTER FLOW B MIXED WTER CUTION Valve is intended for indoor use only. B BOILER WTER WTER FLOW Valve technical data Power Supply: -6 VC or 8- VDC Max. Power Consumption: 6V @ 6VC at Full Load Control Signals: Wire Point Floating Torque: 50 in.lb. or 5.6 Nm at Rated Voltage Rotation Time: 0-50 in.lb. / 0-0 Seconds Through 90 ctuator mbient Temperature: 0 F to +1 F or -18 C to +50 C Enclosure: Motor -UL recognized QMFZ Fire Rated 9-5 Gear Train - Die Cast Zinc with a Steel Base Valve Body: Forged Brass STM B8 Ball and Stem: Nickel Plated Brass End Connections: -1/" NPT Female Max. Close-Off Pressure: 0 PSIG CUTION NOTE: -B-B is noted on the valve to depict proper orientation. rrows depict flow direction. Wiring instructions 1. Locate the 18 G white (100171), pink (100175), and yellow (100170) wires provided in the kit. s indicated by Steps through 5 below, route each wire from the connection board inside the motorized -way valve (10008596) to the connection board. For PB Models Only: The connection board is located inside the junction box on the back of the unit (FIG. s & B). For CF/CH Models: The connection board is located inside the control panel on the front of the unit (FIG. ). NOTE: Lift the cover on the motorized -way valve to gain access to the connection board. Pump and motor unit are designed to be supported by the inline piping only. Do not support in any other manner. When placing pump between flanges, tighten flange bolts evenly and do not tighten excessively.
C SCD E C N5 CN CN R R -WY VLVE BOILER ONLY T N Figure -1/" Motorized -Way Valve Diagrams (.97) HNDLE IN MOUNTED POSITION 7.956 6.650 IMPORTNT NOTE: DISCONNECT POWER TO CTUTOR BEFORE DEPRESSING CLUTCH RELESE. FILURE TO DO SO MY DMGE THE DRIVE MECHNISM..8 11.500 7.850 HNDLE IN STORGE POSITION 5.50.50-1/" NPT FEMLE THRED (.55) Figure Route wires to connection boards - Power-fin Models prior to serial #17071097106 Figure B Route wires to connection boards - Power-fin Models beginning serial #17071097106 CN 1 HETER 1 ENBLE TNK R R 1 CN1 THERMOSTT 5 OPEN 6 CLOSE 7 VC 8 GND 9 LOUVER 10 PROVING 11 (+) 1 Rx RS- 1 Tx PORT 1 (-) 15 SHIELD GND 16 17 B 18 SHIELD GND 19 (+) 0 (-) 1 TNK SYSTEM RET 5 SYSTEM SUP 0-10V INPUT 5 6 7 8 9 10 11 1 1 1 15 16 17 18 19 0 1 5 10008596 CONNECTION BORD 1007686 CONNECTION BORD 10008596 CONNECTION BORD 1007686 CONNECTION BORD 6 7 OUTDOOR 8 6 7 8 DIR/REV DIR/REV IMG0050 10016769 CONNECTION BORD DIR #00055199 00 DIR #000551900 00 Figure Route wires to connection boards - Copper-Fin Models 1 5 6 7 8 9 10 11 1 1 1 15 16 17 18 19 0 1 CN LRM CONTCTS RUN-TIME CONTCTS OPEN CLOSE COM S1 S1 S S S S S S LOUVER PROVING SW LOUVER RELY COIL TNK QUSTT S G I G - W Y VLVE CN CN5 5 6 7 8 9 0 1 5 TNK SHIELD B SHIELD + 0-10V - BMS IN + 0-10V - RTE OUT SHIELD B SHIELD CN MOD B US CSCDE R1 CN6 CN1 10008596 CONNECTION BORD DIR/REV DIR #00055190 00 10016758 CONNECTION BORD of 8 IMG0050
Pump sizing instructions See Table 1 for the 10008596 pressure drop information at varying flows. Reference Tables and (depending on model) below for heat exchanger pressure drop information at varying flows. The boiler pump must be sized based on the boiler, flow, and head loss of your specific application. WRNING Pump must be properly sized to overcome the head loss of: (1) the boiler heat exchanger as detailed in Tables and ; () the 10008596 valve as detailed in Table 1 and the equivalent feet of piping specific to each application. Table 1 10008596 Pressure Drop -1/" -Way Valve Head Loss Flow.9 Ft/hd 95 GPM.7 Ft/hd 90 GPM.8 Ft/hd 85 GPM.8 Ft/hd 80 GPM.5 Ft/hd 75 GPM.1 Ft/hd 70 GPM 1.6 Ft/hd 65 GPM 1. Ft/hd 60 GPM 1. Ft/hd 55 GPM 1. Ft/hd 50 GPM 0.7 Ft/hd 5 GPM 0.7 Ft/hd 0 GPM 0.5 Ft/hd 5 GPM 0.5 Ft/hd 0 GPM 0. Ft/hd 5 GPM 0. Ft/hd 0 GPM Table Heat Exchanger Pressure Drop for PB Models SYSTEM TEMPERTURE RISE CHRT BTU/HR 0 F ΔT 5 F ΔT 0 F ΔT 5 F ΔT 50 F ΔT 55 F ΔT 60 F ΔT Input Output GPM Ft/hd GPM Ft/hd GPM Ft/hd GPM Ft/hd GPM Ft/hd GPM Ft/hd GPM Ft/hd 500,000 5,000 9.0 0.9.9 0.7 1.8 0.5 19. 0. 17. 0. 15.8 0. 1.5 0.1 750,000 65,500.5.1 7. 1.8.6 1. 9.0 1.0 6.1 0.8.7 0.7 1.8 0.6 1,000,000 870,000 58.0.8 9.7..5. 8.7.0.8 1.6 1.6 1. 9.0 1.1 1,00,000 1,11,000 75. 9.8 6.7 6.9 56.6.6 50..6 5..9 1.1. 7.7 1.9 1,500,000 1,75,000 87.9 9.8 75. 7.7 65.9 6. 58.6 5. 5.9. 7.9..9.7 1,700,000 1,5,000 99.6* 1.1 85. 10. 7.7 7.9 66. 6.5 59.8 5. 5..6 9.8.9,000,000 1,700,000 117.* 0. 100.* 1.9 87.9 11.9 78.1 9. 70. 7. 6.9 6. 58.6 5. * The sterisk indicates flow rates that exceed the Maximum llowable Flow Rate of the Heat Exchanger and must not be used. Cupro-Nickel heat exchanger required at flows above 75 GPM on Models 50-10 and above 90 GPM on Models 1501-001. Table Heat Exchanger Pressure Drop for CF/CH Models SYSTEM TEMPERTURE RISE CHRT BTU/HR 0 F ΔT 5 F ΔT 0 F ΔT 5 F ΔT 50 F ΔT 55 F ΔT 60 F ΔT Input Output GPM Ft/hd GPM Ft/hd GPM Ft/hd GPM Ft/hd GPM Ft/hd GPM Ft/hd GPM Ft/hd 99,999 9,999 1.1 19 0.7 -- -- -- -- -- -- -- -- -- -- 500,000 5,000 8 1.6 1. 1 0.7 19 0.7 -- -- -- -- -- -- 650,000 55,500 7.0 1. 8 1.6 1. 0.9 0 0.7 18 0.6 750,000 67,500.1 6.8. 8 1.6 5 1. 1.1 1 0.7 990,000 81,500 55.6 8. 1.5 7 1. 1.0 0 0.9 8 0.9 1,60,000 1,071,000 71. 61.6 5.7 8. 1.7 9 1.5 5 1. 1,0,000 1,,000 81 6. 70 5.0 61.8 5.7 8..0 0 1.8 1,800,000 1,50,000 10* 11.8 87 9.0 76 6.6 68 5.6 61. 55.6 50.0,070,000 1,759,500 -- -- 100* 10.1 87 9.0 78 7.6 70 6. 6 5. 58.6 * The sterisk indicates flow rates that exceed the Maximum llowable Flow Rate of the Heat Exchanger and must not be used. *Cupro-Nickel Heat Exchanger Required at Flows bove 55 GPM on Models 0-75 and above 90 GPM on Models 99-07. of 8
Installation instructions Typical piping applications: 1. Install the motorized -way valve in the piping as shown in FIG s. 5 thru 8, depending on model.. Unit(s) high limit must be set at max.. Inlet and outlet connections to the boiler are shown for reference only. ctual connections may vary from those represented here. Consult the Installation and Service Manual for actual locations.. Unit(s) pump should operate only during firing periods. Figure 5 Primary/Secondary Piping of a Single Boiler - -1/" Motorized -Way Valve - Powerfin models B = MIXED WTER B = BOILER WTER = SYSTEM WTER DETIL REMOTE * NOT TO EXCEED X OR MX OF 1 PRT REMOTE * IMG0055 of 8
Figure 6 Primary/Secondary Piping of Multiple Boilers - -1/" Motorized -Way Valve for each appliance - Power-fin models *REMOTE REMOTE* NOT TO EXCEED X OR MX OF 1 PRT IMG0056 Figure 7 Primary/Secondary Piping of a Single Boiler - -1/" Motorized -Way Valve - Copper-Fin models B = MIXED WTER B = BOILER WTER = SYSTEM WTER DETIL REMOTE * NOT TO EXCEED X OR MX OF 1 PRT * REMOTE IMG005 5 of 8
Figure 8 Primary/Secondary Piping of Multiple Boilers - -1/" Motorized -Way Valve for each appliance - Copper-Fin models * REMOTE REMOTE * NOT TO EXCEED X OR MX OF 1 PRT IMG005 Startup instructions 1. When there is no call for the heat, the valve will remain at its default position of 0 where it will be closed to bypass (the running time through the 90 going from closed to bypass to fully open is 0-0 seconds).. Observe the unit when there is a call for heat.. Check to see that the valve slowly opens to the bypass water, blending with the return water to bring the inlet temperature to the boiler up to 10 F.. Monitor the valve to make sure it maintains a constant temperature and does not make dramatic jumps. 5. s the return water heats up to 10 F or above, the valve will close to the bypass. 6 of 8
Notes 7 of 8
8 of 8 Revision Notes: Revision (ECO C01815) initial release. Revision B (ECO C0) reflects the revision of FIG. 5. Revision C (ECO C06696) reflects the update of the wiring diagram in Figure on page. Revision D (ECO C111) reflects the addition of CF/CH Models and Table on page. Revision E (PCP# 0000058 / CN# 50000598) reflects the removal of the blue wire. Revision F (PCP# 0000167 / CN# 500011855) reflects an update to add the new PF. 11/17 - Printed in U.S..