Computa(onal Modelling of Solidity Effects on Blade Elements with an Airfoil Profile for Wind Turbines

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Computa(onal Modelling of Solidity Effects on Blade Elements with an Airfoil Profile for Wind Turbines Department of Mechanical Engineering University of Calgary Alberta, Canada Haoxuan Yan Supervisor: Dr. David Wood June.08 2015

Outline Overview Solidity effect Analysis of cascade forces Review of the Mesh Fluent seongs Current results Future work

Overview ObjecRve: to invesrgate the aerodynamic performances of NACA 4415, especially solidity effect, including isolated airfoil and cascade blades MoRvaRon: Standard Blade Element Theory (BET) for wind turbines assumes zero solidity, however, it is NOT zero for wind turbines in reality Obstacle: It would be very hard to perform accurate wind tunnel tests at low solidity Method: CFD simularon Tool: ICEM and FLUENT 15.0

Solidity Effect What is solidity? Global Solidity can be defined as: σ= Blade area/swept area = A blade / π R 2 n = n A blade /π R 2 Typical range for 3- blade HAWT: 21 (at the Rp) - 0.11 (at the hub) Solidity: 0.11 Solidity: 21 Low solidity (<0.1): High speed, Low torque Example: wind turbine High solidity (>1.0): Low speed, High torque Example: wind mill, propeller

Solidity Effect Solidity can also be defined that blades are symmetrically placed along one direcron where solidity equals the chord length divided by the distance, noted as S. Local solidity: σ= n c/2πr = c/s S c=chord length s=distance between blades Source: small wind turbines

Solidity Effect Solidity Effect: If the solidity is adequately high, the lie and drag coefficient would be impacted as well as lie- to- drag raro Delay the stall parrally Mean angle of agack would be altered correlaron of Lie and Drag QuesRons: How the solidity would influence the coefficients? What is the sufficient solidity to cause the change of lie and drag coefficient?

Analysis of Cascade Forces Data acquired from Fluent: F x, F y, U x, U y Results reducron: Mean angle of agack: tan α m = 1/2 ( tan α + U y / U x ) Mean velocity: U m = U x / cos α m Lie: L= F y / cos α m F x / sin α m Drag: D= F y / cos α m + F x / sin α m Lie coefficient: C l = L/ 1/2 ρ U m 2 = D/ 1/2 ρ U m 2 mean velocity inlet velocity L F y D F x Drag coefficient: C d

Pitch Angle Pitch angle θ p : the angle between the plane of rotaron and the blade s chord line Pitch angle is usually fixed for small wind turbines and can be adjusted for large wind turbines with a controller Pitch angle near hub: around 20 Pitch angle near Rp: around 0

Review of the Mesh Tool: ANSYS ICEM 15.0 Mesh size: 150182 elements Elements type: Hexahedra Max Y plus value: 1.5 Domain type: H- grid Domain size: 10 30m 10m Airfoil 10m 20m Zoom- in views of the airfoil mesh

Review of the Mesh Pitch angle = 20 Inlet velocity Inlet Periodic boundaries: nodes must be matched Pressure outlet

Boundary CondiRons Constants & Boundary condi(ons Reynolds number: Re 1.01 10 6 Chord length: L 1m Temperature: T 0 Air density: ρ 1.2933 kg/ m 3 Dynamic viscosity 1.7231 10 5 Ns/ m 2 Intermigency 1 Turbulence viscosity raro 10 Turbulent intensity: Tu 0.1% Inlet velocity: U 13.457 m/s The Reynolds number was calculated according to the Ohio State University s experimental data Re= ρul/μ

Turbulence Model Transi(on SST 4- Eqn Model Based on the SST k- w transport equaron with two other two transport equarons Intermigency: γ (gamma) γ =0: laminar; γ =1: turbulent Momentum- thickness Reynolds number: Re θt Re θt = ρuθt/μ θt : momentum thickness Laminar to turbulent can be predicted User- defined correlarons (UDF) can be used to control the transiron onset and transiron length Correla(ons are proposed by Malan (2009), Sorenson (2009), and Suluska (2009). Re θc : crircal Reynolds number where the intermigency first starts to increase in the boundary layer

Experimental Data Wind Tunnel Comparison Ohio State University NACA Test Year 1996 1945 Wind tunnel OSU NACA LTT Turbulence level 0.1% 3% (unbelievable!) Re range 0.75-1.5 million 0.7-1.5 million Surface Smooth Smooth Model aspect ra(o 3 3.8 Data Cl, Cd, Cp Cl, Cd

Results of Isolated Airfoil Pressure Drag LiV coefficient Coefficient at aoa=4.1 Cd Cl Cp 1.5 1.8 0.1 1.6 0.1 1.0 1.4 0.1 0.1 1.2 0.5 0.1 1.0 0.1 0.8 0.2 0.4 0.6 0.8 1.0 1.2 0.6-0.5 0.4 0.2-1.0-6 - 5-4 - 3-2 - 1 0 1 2 3 44 55 66 77889 910101111212 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 22 21-1.5 Angle of Agack x/c OSU Mentor OSU Sorrenson Fluent Xfoil Stuggart Max raro at 6.2 Results Comparison Max Cl Max Cl/Cd ra(o Stall angle OSU 1.354 106.5 14.3 StuZgart 1.36 105.4 13.5 Xfoil 1.64 127.8 16.2 Menter 1.59 108.1 15.3 Sorenson 1.65 111.0 14.3

Results of Cascaded Blades LiV Coefficient 1.8 1.6 1.4 1.2 @11.2 Cl Change 1.0 S=0 1.5136 - S=0 Cl 0.8 0.6 S=0.1 1.5016-0.79% S=0.2 1.4745-2.58% S=0.3 1.4430-4.66% S=0.1 S=0.2 S=0.3 0.4 0.2-2 - 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Angle of Agack

Results of Cascaded Blades Drag Coefficient 0.1 0.1 @11.2 Cd Change S=0 1977 - S=0.1 1716-13.2% Cd S=0.2 1698-14.1% S=0.3 1625-17.8% S=0 S=0.1 S=0.2 S=0.3-2 - 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Angle of Agack

Results of Cascaded Blades Lie to Drag raro 140 120 100 Cl/Cd 80 S=0 S=0.1 60 40 20 S=0 S=0.1 S=0.2 S=0.3 Max Cl/Cd 111 121 123 119 AOA 6.2 6.5 6.9 7.3 S=0.2 S=0.3 0-2 - 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Angle of Agack

Results of Cascaded Blades Pressure coefficient @ 11.2 2.0 1.0 Pressure side 0.2 0.4 0.6 0.8 1.0 1.2-1.0 S=0 Cp S=0.1-2.0-3.0 SucRon side S=0.2 S=0.3-4.0-5.0 x/c

Conclusion and Outlook ValidaRon: Lie has not good agreement at high angle of agack. Drag has good agreement with experimental data Sorenson s correlaron was used because it has the same stall angle as the experimental results Solidity Effect It can reduce both of lie and drag But it rises the lie to drag raro and delay the stall Solidity of 0.1 could have significant impact on aerodynamic performances of the blade, especially on drag Future work: Improve the accuracy of lie at high angles Simulate the case of pitch angle=0 with solidity varying from 0.1 to 0.3 and pitch angle=20 with solidity varying from 0.1 to 0.3

Reference C. Bak, The DTU 10- MW Reference Wind Turbine, Danish Wind Power Research, 2013 I. H. Abbog, A. E. Von Doenhoff, Theory of Wing SecRons, Dover, 1958 D. Wood, Small Wind Turbines Analysis, Design, and ApplicaRon, Springer, 2011 S. L. Dixson, Fluid Mechanics and Thermodynamics of Turbomachinery, Elsevier, 1998 T. Burton, D. Sharpe, N. Jenkins, E. Bossanyi, Wind Energy Handbook, Wiley, 2001 F. R. Mentor, R. B. Langtry, A CorrelaRon- Based TransiRon Model Using Local Variables Part 1: Model FormulaRon, Journal of Turbomachinery, Vol (128), pp 413-422 M. J. Hoffmann, R.R. Ramsay, G. M. Gregorek, Effects of Grit Roughness and Pitch OscillaRons on the NACA 4415 Airfoil, Airfoil Performance Report, 1996

Thank you for the agenron! Any quesrons? hayan@ucalgary.ca