PREPARATION AND CHARACTERIZATION OF ATBN- FUNCTIONALIZED GRAPHENE NANOPLATELETS AND THE EPOXY NANOCOMPOSITES

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18 TH INTERNATIONAL CONFERENCE ON COMPOSITE MATERIALS PREPARATION AND CHARACTERIZATION OF ATBN- FUNCTIONALIZED GRAPHENE NANOPLATELETS AND THE EPOXY NANOCOMPOSITES J. H. Hwang 1, D. Cho 1 *, L. T. Drzal 2 1 Department of Polymer Science and Engineering, Kumoh National Institute of Technology, Gumi, Gyeongbuk 730-701, Korea 2 Composite Materials and Structures Center, Michigan State University, East Lansing, MI 48824, USA * Corresponding author(dcho@kumoh.ac.kr) Keywords: Graphene Nanoplatelets, Functionalization, ATBN, Characterization, Epoxy 1. Introduction Recently, graphene nanoplatelets, referred to as exfoliated graphite nanoplatelets (), have been paid attractive attention as promising carbon nanoparticles [1-5]. The incorporation of functionalized graphite nanoplatelets into a polymer resin results in the improved dispersion of the nanoplatelets in a polymer resin providing increased mechanical, electrical and thermal properties. Epoxy resins have been widely used in many plastics and composites applications. They have excellent mechanical, thermal, chemical and adhesion properties but they have low impact toughness like other thermosetting polymers [6]. Therefore toughening may be needed for it to enhance the performance and to extend the application. Liquid rubbers like amine-terminated poly(butadiene-co-acrylonitrile) (ATBN) have been used to improve the impact toughness of epoxy [7,8] but the contents were often high. The aim of the present work are primarily to characterize ATBNfunctionalized by means of ATR-FTIR, XRD, XPS, and EDS in order to demonstrate the grafting of ATBN elastomeric molecules to prepared through a series of synthetic routes. The ultimate objective of the study is to increase the impact toughness of epoxy by fabricating epoxy nanocomposites with ATBN-functionalized graphene nanoplatelets. In this paper a number of analytical results demonstrating the functionalization of grafted with ATBN are given. The effect of functionalized on the properties of /epoxy nanocomposites will be discussed in the presentation. 2. Experimental 2.1 Materials Graphite intercalation compound (GIC 3772) was supplied from Asubury Graphite Mills, Inc., NJ, USA. Fuming nitric acid, sodium chlorate, thionyl chloride, pyridine, chloroform, and ATBN (Hypro ATBN 1300x21, Hycar, USA) were used in the present work. 2.2 Preparation of ATBN-functionalized Exfoliated graphene nanoplatelets prepared from intercalated graphite compound by microwave processing were oxidized by the Brodie s method. A mixture of, fuming nitric acid and sodium chlorate was stirred for at room temperature for 24 h. It was neutralized until it reached near ph7. Then it was stirred with thionyl chloride and pyridine at 70 C. The acyl chloride-functionalized was reacted with a solution of chloroform and ATBN at 70 C. The excess solution was washed out with chloroform ten times and then the chloroform was removed in a vacuum oven. Finally, ATBNfunctionalized was obtained. 2.3 Characterization Attenuated total reflection-fourier transform infrared (ATR-FTIR) spectroscopy (Jasco 6100) was performed to analyze the functional groups in the surfaces of, carboxylated and ATBN-functionalized. The X-ray diffraction patterns of the samples were observed using a wide-angle X-ray diffractometer (Rigaku, X-MAX 2000-PC) scanning

between 5 and 30 at 2 /min. All of samples were of powder state. Raman spectroscopy was carried out using a Micro- Raman spectrometer (Renishaw, system 100, UK) in the range of 2000 to 500 cm -1. The laser spot size was 0 to 250 μm and the excitation was 514 nm. An integration time of 30 s was chosen for each measurement to achieve spectra with good counting rates. The laser power was kept at 28.2 mw to prevent irreversible thermal damages of the specimen surfaces. In order to assess the surface functional group, X-ray photoelectron (XPS) spectroscopy was performed using a Thermo Fisher Scientific (UK) Multilab-2000 XPS spectrometer. The X- ray source was Al-Kα radiation. The lens mode and energy step size were LAXPS and 0.1 ev, respectively. The photoelectron peaks (narrow scan spectra) were fitted by Fityk program (ver. 0.9.4) made by M. Wojdyr and the peaks intensity was obtained from the Gaussian relation. The chemical composition of, carboxylated and ATBN-functionalized investigate by EDS (Energy dispersive X-ray spectroscopy, JEOL 6500F scanning electron microscope; INCA EDS). The thermal stability of, carboxylated and ATBN-functionalized was measured using a thermogravimetric analyzer (TA Instruments, Q500) in nitrogen atmosphere. The heating rate was 5 C/min. A scanning electron microscope (SEM, Tescan, VEGA Ⅱ MLMV) was used to observe the surface of, carboxylated and ATBN-functionalized. 3. Results and Discussion Fig. 1 shows the ATR-FTIR spectra of and carboxylated (24 h acid treatment). Before acid treatment, the characteristic absorption peaks were not detected from the because it has no specific functional groups on the surfaces. The is mostly composed of carbon atoms and a tiny amount of residual unreacted intercalant may also be existed. As can be seen, the spectrum from carboxylated exhibited a broad peak around 3491 cm -1, which was derived from O-H stretching vibration of carboxyl and hydroxyl groups. The other characteristic peaks appeared at 1738 cm -1 and 1365 cm -1 were due to C=O stretching vibration of carboxyl groups and to C-O stretching vibration of carboxyl groups, respectively. The result indicated that a lot of carboxyl groups were formed on the surfaces through the acid treatment by the Brodie s method. The functionalization of ATBN to has been supported from the following analytical results. Fig. 1. ATR-FTIR spectra for (A), (B) carboxylated. Fig. 2 displays the XRD patterns of, carboxylated, and ATBN-functionalized. The pristine (a) has a large and sharp 2θ peak at 26.48 and the d-spacing was found to be 3.36 Å. This value is very close to the d-spacing of pure graphite. The carboxylated (b) exhibited the 2θ peak at 13.32 and the d-spacing was 6.65 Å. The intensity of 2θ peak was notably reduced. The result indicated that the crystallinity of was decreased leading to structural disorder or defects due to the oxidation of by the acid treatment. The ATBN-functionalized (c) showed the 2θ peak at 24.58 with the much reduced intensity. The

PAPER TITLE d-spacing was 3.68 Å, which is close to the value of pristine. This may be explained by that the structural order in the nanoplatelets, which were destructed by the oxidation, was recovered to some extent by self-assembling during the ATBN functionalization. The decrease of the peak intensity may be ascribed to the loss of the crystalline structure by amorphous ATBN molecules grafted to the. Fig. 3. Raman Spectra of carboxylated and ATBN-functionalized. Fig. 2. XRD patterns of (a), (b) carboxylated, and (c) ATBN-functionalized. Fig. 3 depicts Raman spectra of, carboxylated, and ATBN-functionalized. The D-band of carboxylated at 1357 cm -1 was largely increased, compared with. This is ascribed to the disordered or defect structure of carboxylated by the acid treatment. The G-band, which is corresponding for graphitic structure, became broaden, compared with that of. This spectral change resulted in the increase of I D /I G ratio from 0.05 to 0.80. In the case of ATBN-functionalized, the D-band and G-band became sharper than those of carboxylated but they were still broader than those of, resulting in the I D /I G ratio of 0.61, which was smaller than the ratio of carboxylated. This implies that the defected or disordered structure was not completely returned to the platelet structure of pristine after the ATBN functionalization of. This indicates that the grafted ATBN molecules were located in between the graphene nanoplatelet galleries. Fig. 4 presents XPS spectra of, carboxylated, and ATBN-functionalized- obtained by means of a survey scan method. Table summarized their percent atomic compositions obtained from the area of the characteristic peaks of C1s, O1s and N1s. In and carboxylated, the carbon contents were much greater than those of the oxygen contents. The nitrogen content was not detected. The carbon content of was greater than that of carboxylated, as expected. It was pointed out that the oxygen content of carboxylated was markedly increased from 5.39% to 25.40% due to the acid treatment for 24 hours by the Brodie s method. The presence of nitrogen in the ATBN-functionzed confirmed that the ATBN was grafted to the via oxidation, acylation and amidation, supporting other analytical results. Fig. 4. XPS spectra of, carboxylated and ATBN-functionalized. 3

Table 1. Atomic compositions of, carboxylated, and ATBN-functionalized obtained from XPS analysis Sample Carbon C1s Oxygen O1s Nitrogen N1s 94.61 5.39 None Carboxylated 74.60 25.40 None ATBN-functionalized 85.87 12.41 1.72 Table 2 presents the chemical compositions of, carboxylated, and ATBNfunctionalized obtained by means of EDS analysis during a scanning electron microscopic observations. The result shows that the has the carbon content about 90%, the oxygen about 10%, and no nitrogen. After carboxylation, the carbon content was decreased to about 64% whereas the oxygen content was increased about 36%, as shown with a similar tendency in Table 1. It was confirmed that the oxygen content was resulted from the oxygen-containing groups like carboxyl, ether and/or epoxide groups in the carboxylated. After ATBN-functionalization, the carbon content was increased again and the oxygen content was decreased as well. Also the nitrogen of 4.6% was found therein. It is obvious that the nitrogen founding was attributed to the nitrogen in the amine group and acrylonitrile moeity of ATBN. Table 2. Chemical compositions of, carboxylated and ATBN-functionalized observed by means of EDS Atomic % Carboxylated C 89.9 64.3 79.3 O 10.1 35.7 16.1 N 0 0 4.6 Element ATBNfunctionalized Fig. 5 displays the variation of the weight change of, ATBN, carboxylated and ATBNfunctionalized as a function of temperature. The was thermally stable to 800 C and a small loss of the weight of about 1-2% was due to the removal of the intercalant remaining in the even after the expansion process. In the carboxylated, the abrupt weight drop down to about 74% at about 316 C implies that the content of oxygencontaining groups mainly including carboxyl groups was approximately 26% and the large portion of was grafted with oxygen-containing groups. ATBN exhibited an abrupt weight drop down to roughly 0% above about 440 C. The thermal stability of ATBN-functionalized was lower than that of but higher than carboxylated in the range of 300-600 C, showing a gradual weight loss as a function of temperature. It seemed that it exhibited the thermal stability combined with, carboxylated, and ATBN. Fig. 5. TGA curves of carboxylated and ATBN-functionalized. 4. Conclusions Graphene nanoplatelets were successfully functionalized with ATBN rubber molecules by grafting through oxidation, acylation and then amidation and the grafting was demonstrated by means of multiple analytical methods such as ATR- FTIR, XRD, Raman, XPS, EDS, TGA and SEM. It was investigated that the incorporation of ATBNfunctionalized influenced the impact and thermal properties of /epoxy nanocomposites. References [1] D. Cho, S. Lee, G. Yang, H. Fukushima, and L. T. Drzal Dynamic mechanical and thermal properties of phenylethynyl-terminated polyimide composites reinforced with expanded graphite nanoplatelets. Macromol. Mater. Eng., Vol 290, 179-187, 2005. [2] S. Lee, D. Cho, and L. T. Drzal Real-time observation of the expansion behavior of intercalated graphite flake. J. Mater. Sci., Vol 40, 231-234, 2005. [3] K. Kalaitzidou, H. Fukushima, and L. T. Drzal Mechanical properties and morphological

PAPER TITLE characterization of exfoliated graphite-polypropylene nanocomposites-comparison with common carbon reinforcements. Composites, Part A, Vol 37, 1675-1682, 2007. [4] J. K. Park, I. Do, P. Askeland, and L. T. Drzal Electrodeposition of exfoliated graphite nanoplatelets onto carbon fibers and properties of their epoxy composites. Compos. Sci. Technol., Vol 68, 1734-1741, 2008. [5] S. Kim, J. Seo, and L. T. Drzal Improvement of electrical conductivity of LLDPE based nanocomposites by paraffin coating on exfoliated graphite nanoplatelets. Composites: Part A, Vol 41, 581-587, 2010. [6] G. Tripathi and D. Srivastava Effect of carboxylterminated poly(butadiene-co-acrylonitrile) (CTBN) concentration on thermal and mechanical properties of binary blends of diglycidyl ether of bisphenol-a (DEGBA) epoxy resin. Mater. Sci. Eng. A, Vol 443, 262-269, 2007. [7] J. Chu, E. Lee and S. Choi Influences of liquid rubber on the surfacial and mechanical properties of epoxy composites. Elastomer, Vol 43, No. 2, 113-123, 2008. [8] N. Chikhi, S.Fellahi and M. Bakar Modification of epoxy resin using reactive liquid (ATBN) rubber. Euro. Polym. J., Vol 38, 251-264, 2002. 5