FLID OOLIG hell & ube eries opper & teel ostructio Features rugged teel hell ostructio / ube ize larger hell Diameter tha EK,. Dia Ma High Flow apacity & erformace High Efficiecy Fied udle Desig Optioal ateted uilt-i urge-ushio ypass Ed boets removable for easy tube cleaig Moutig brackets icluded may be rotated for simple istallatio WE OOLED,,, or flage coectios Optioal type stailess steel or 0/ copper-ickel compoets available atigs Operatig ressure 00 psi est ressure psi Operatig emperature 00 F Materials hell teel ubesheets teel ubes opper aff les teel Moutig rackets teel Gaskets itrile ubber/ellulose Fiber ameplate lumium Foil Fis lumium Ed aps Grey Iro utaway view shows high performace copper tube/alumium fi coolig chamber with pateted GE-HIO relief bypass valve, ad optioal flage coectios. urge-ushio (Optio) he urge-cushio is a protective device (pateted) desiged to iterally bypass a portio of the oil flow durig cold start coditios, or whe sudde flow surges temporarily eceed the maimum flow allowed for a give cooler. his device may replace a eteral bypass valve, but it is ot iteded to bypass the total oil flow. How to Order Model eries M F FM Model ize elected a f f le pacig ubeside asses O - Oe ass - ass F - ass urge ushio lak - o Valve - Value Icluded oolig ube Material lak - opper - ui - tailess teel Ed oet Material lak - ast Iro - roze - tailess teel ubesheet Material lak - teel W - ui - tailess teel Zic odes lak - oe Z - Zic odes = Oil coectios; Water coectios. = O-ig Oil coectios; Water coectios. M = Oil coectios; Water coectios. F = olt Flage (apped ) Oil coectios; Water coectios. FM = olt Flage (apped Metric) Oil coectios; Water coectios. ales@thermasys.com..0 www.thermaltrasfer.com
Dimesios Oe ass X F G (OH ED) Y Z ( LE) E H D J M ( EH K) K L Flage ize X Y Z -/.. / -..0 -.. / - MODEL / D E F G H J K L M O-IG FLGE - 0... - 0... 0....00.00.0..00.. -.. 0. -... - 0.... -... 0........00. -... -... -.... -... 0.. -.........00.. -... -... OE: We reserve the right to make reasoable desig chages without otice. ll dimesios are i iches. / FLGE -/ O-IG # # / () / () / () / WE OOLED wo ass F G X Y Z ( LE) E Flage ize X Y Z D -/.. / - H K L M -0-00 &..0 -.. / - MODEL / O-IG FLGE -. -.. -...00 -. -. -.. -... -. -. -.. -... - 0. -. D E F G H J K L M.00... 0.... 0.... 0...... 0........... OE: We reserve the the right right to to make make reasoable desig desig chages chages without without otice. otice. ll dimesios ll dimesios are i iches. are i iches.....0..0..00..00.00.00....... / FLGE -/ O-IG..0... www.thermaltrasfer.com ales@thermasys.com..0 # # / -/ () / () / /
Dimesios Four ass F G Z ( places) Y X E D Flage ize X Y Z -/.. / - H J M K L..0 -.. / - WE OOLED MODEL - - - - - - - - - - - - -................ O-IG FLGE....00.. D E F G H J K L M FLGE O-IG... 0.. #.00...00. /.0.0. 0........ 0.. # () ()...00.00. /.... / /..... 0......0...00. /....... OE: We reserve the right to make reasoable desig chages without otice. ll dimesios are i iches. electio rocedure erformace urves are based o 0 oil leavig the cooler 0 F higher tha the icomig water temperature (0 F approach temperature). tep tep tep Determie the Heat Load. his will vary with differet systems, but typically coolers are sized to remove to % of the iput ameplate horsepower. (Eample: 0 H ower it. = H Heat load.) If /Hr. is kow: H = /Hr Determie pproach emperature. Desired oil leavig cooler F Water Ilet temp. F = ctual pproach Determie urve Horsepower Heat Load. Eter the iformatio from above: H heat load 0 Viscosity = urve ctual pproach orrectio Horsepower tep tep ales@thermasys.com..0 www.thermaltrasfer.com Eter curves at oil flow through cooler ad curve horsepower. y curve above the itersectig poit will work. Determie Oil ressure Drop from urves. Multiply pressure drop from curve by correctio factor foud o oil viscosity correctio curve. l = I; = I; s = 0 I. Oil emperature Oil coolers ca be selected by usig eterig or leavig oil tempertures. ypical operatig temperature rages are: Hydraulic Motor Oil F - F Hydrostatic Drive Oil F - 0 F Lube Oil ircuits F - F utomatic rasmissio Fluid 00 F - 00 F
Desired eservoir emperature etur Lie oolig: Desired temperature is the oil temperature leavig the cooler. his will be the same temperature that will be foud i the reservoir. Off-Lie ecirculatio oolig Loop: Desired temperature is the temperature eterig the cooler. I this case, the oil temperature chage must be determied so that the actual oil leavig temperature ca be foud. alculate the oil temperature chage (Oil #) with this formula: Oil #=( s/hr.)/gm Oil Flow ). o calculate the oil leavig temperature from the cooler, use this formula: Oil Leavig emperature = Oil Eterig emperature - Oil #. his formula may also be used i ay applicatio where the oly temperature available is the eterig oil temperature. Oil ressure Drop: Most systems ca tolerate a pressure drop through the heat echager of 0 to 0 I. Ecessive pressure drop should be avoided. are should be take to limit pressure drop to I or less for case drai applicatios where high back pressure may damage the pump shaft seals. VIOIY OIO...... OIL VIOIY OIO MLILIE. 0 00 00 00 00 0 Maimum Flow ates OIL VIOIY - hell ube ide GM it ide Oe wo Four ize GM ass ass ass 00 0 0 0 Icorrect istallatio ca cause premature failure. erformace urves : Oil to Water atio High Water sage HOEOWE EMOVED I OOLE 0 0 0 00 00 00 0 0 0 0 0 0 0 0 0 0 0 0 00. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0. ec---0 OIL FLOW (GM) 0 0 0 0 OIL = I = I = 0 I Model et ppro. hippig 0 0 0 0 0 0 WE OOLED www.thermaltrasfer.com ales@thermasys.com..0
erformace urves : Oil to Water atio Medium Water sage WE OOLED HOEOWE EMOVED I OOLE : Oil to Water atio Low Water sage HOEOWE EMOVED I OOLE 0 0 00 00 00 0 0 0 0 0 0 00 00 00 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 00 OIL FLOW (GM) OIL FLOW (GM). ec--- OIL = I = I = 0 I. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f OIL = I = I. ec---f = 0 I. ec---f. ec---f. ec---f ales@thermasys.com..0 www.thermaltrasfer.com Model et ppro. hippig. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec---. ec--- 0 0 0 0 Model et ppro. hippig 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
erformace urves : Oil to Water atio Lower Water sage HOEOWE EMOVED I OOLE 00 00 0 0 0 0 0 0 Model et ppro. hippig. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f 0 0 0 OIL = I = I = 0 I 0 0 0 0 0 0 00 OIL FLOW (GM) WE OOLED : Oil to Water atio Low Water sage HOEOWE EMOVED I OOLE 00 0 0 0 0 0 0 0 0 0 0 0 0 00 OIL FLOW (GM) OIL = I = I = 0 I Model et ppro. hippig. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f. ec---f 0 0 0 www.thermaltrasfer.com ales@thermasys.com..0