C H A R A C T E R I S T I C S LUBR ICA NT: O IL / GREAS E ATEX C E EX II2 G D MARKI N G B ASE THRE ADS INL ETS: BSP AND NPT 2 VERSI ON S: NORM AL : ADJUS TABL E DELIVE RY ON TURRET FIX F FIXED DELIV ERY V ERSATI LITY IN LUBRIC ATION LAYOUT PLANNING FLEXIBI L ITY T O EXPA ND OR RED UCE THE NUMBE R O F E LEMENTS T O MEET CHANGI N G REQUIR EMENTS BLANK I NG PLAT ES CA N BE PROVIDED TO ACCOMMODA TE FUTURE REQUIR EMENTS S A VE ON LABO UR AN D PIPI NG COS TS : TH E METER ING VALV E S C AN BE SERVIC ED WITHOU T DISTU RBING TH E ASSEM B LY OR EXISTIN G PIPEW O RK LOWER MAIN TEN ANCE C OSTS: T HE MODULA R C ONCEPT PROVID ES LOWER C OST REPLAC EMENT COMPONE NTS. RED UCED SPA RE PA T FEWER P ARTS I N STO CK= R S, LOWER INVENT ORY COST S DUAL LINE LUBRICATION DIVIDER VALVES SERIES 02 T he m odular Dua l L ine s ystem cons ists o f t wo m ain parts: t he Base and the Metering V alves. A ll M odular d ual L ine E lements and b ases a re m ade in nickel Plating or in SS 316. M odular d ual l ine v alve a re a vailable i nlets and outlets in UNI-I SO 7/1 (BSP) or threads. T he Metering Valves can be supplied with adjustable o r fixed d ischarge. T he V alves with a djustable d ischarge a re f itted t urrets p rovided in tegral a djusting s crews t ogether a m etacrylate c over a nd seal. A b lanking p late t o b e o rdered s eparately, can b e p rovided o n t he B ase t o acco mmodate futur e a dditional p oints. T he Dua l l ine e lements n ow m arked a n ew l aser m arking s ystem dir ectly o n t he N ickel P lated e lement indicate t he following information : - A TEX CE Ex II2 G D Marking - S ingle and Dual Outlet configuration information and O utput values in cm3 and Cu.inch - P art Number and Work Order Production (batch) identification. APPLICATION EXAMPLE D irectional v alve P RESSURE LINE 1 A P P L I C A T I O N S PAP ER MACHINES STEE LPLANTS CEMEN TS WORKS COK E PLA NTS L ARGE CREA NE S AND LOAD IN G EQU IPME NT P RESSURE L INE 2 D irectional v alve 1/6
TECHNICAL INFORMATION Temperat ure Frequency M ax. Pressure ( in l et) Lubricants B ase t hreads F lowrate DIMENSIONS F ix Adjasta ble T E CHNICAL CHARACT ERISTICS -30oC +80oC 100 cycl es/minute. 400 bar min. V iscosity: 100 cst M ax Grease.: 265 A STM ( NLGI 2 ) Inl et: 3 /8 B SP o 3/8. O utlet: ¼ BSP o ¼. DMMF-DMF-DBP-DMMXF-DMXF-DMGXF-D BPX DMM - DM - DMG- DMG1 - DMG2- DBP-DMMX-DMX-DMGX-DMGX1-DMGX2- D BPX M any possible configurations can b e a chieved by mounting d ifferent t ypes o f intermediate bases. T he example on the ri ght s hows a t ypical c onfiguration. Y ou can o btain A a nd B D imensions by adding up t he v arious dimensions of each t ype o f base. 286.7 m m A DMG - DMG1 - DMG2- DMGF - DMGF1 - DMGF2- DMGXF - DMGXF1 - D MGXF2 69.4 mm 254.7 m m D MM DM- D MMF DMF - DMMXF - D MXF 34.7 m m B 2 /6
PRE ASSEMBLED VALVE ORDERING MODULE DM- DMM VALEVS WITH TURRET - ADJUSTABLE FLOWRATE M ODELS F LOWRATE c m³( c u.in) N. OUTPUT B SP D M D MM d a 0.25 a 3 (.015 -. 183) d a 0.1 a 1 (.006-. 061) 2 675981 4 675982 6 675983 8 675984 2 675631 4 675632 6 675633 8 675634 675991 675992 675993 675994 675641 675642 675643 675644 DMF AND DMMF VALVE WITHOUT TURRET FIXED DELIVERY M ODELS D MF D MMF F LOWRATE c m³ ( cu.in) 3 (.183) 1 (.061) N. OUTPUT B SP 2 675611 4 675612 6 675613 8 675614 2 675431 4 675432 6 675433 8 675434 675621 675622 675623 675624 675441 675442 675443 675444 3/6
MODULAR DUAL LINE VALVE CONFIGURATION INFORMATION IN FEW STEPS YOU CAN COMPOSE DIFFERENT KIND OF MODULES AS YOU NEED: 1. MATERIAL NICKEL PLATED 2. VALVES 3. INTERMEDIATE BASE FLOWRATE cm³ (cu.in.) VALVES PA R T N O. 0,1-1 (.006-.061) D MM 0,25-3 (.015-.183) 1 (.061) 3 (.183) DM DMMF D MF 675335 675300 675385 675301 0, 5-24 (. 03 1-1. 4 6) DMG 0, 5-40 (. 03 1-2. 4 4) D MG 1 49-8 8 ( 2. 98-5. 3) D MG 2 0,1-1 (.006-.061) 1 (.061) 3 (.183) AISI 316 0, 5-24 (. 03 1-1. 4 6) 0, 5-40 (. 03 1-2. 4 4) 49-8 8 ( 2. 98-5. 3) BSP 675322 675312 675324 675314 675012 INLET BASE for 3/8"valves DMMX DMX DMMFX DMFX 675635 675600 675685 675601 675072 DMGX DMG1X DMG2X 675610 675620 675630 675074 3/8"valves BSP BSP 675321 675311 675323 675313 675071 675011 675073 675013 675014 END BASE INTERMEDIATE BASE Screw END BASE for 675605 Blanking Plate INLET BASE 5. END BASE 675305 Blanking Plate 0,25-3 (.015-.183) 675310 675320 675330 INTERMEDIATE BASE for 1/4"valves 4. INLET BASE BASES Threaded insert 'O' Ring Screw Pn. 11384 S cr e w Pn. 11380 'O' Ring Pn. Washer Pn. 675506 'O' Ring Pn. 18877 2 Outlets Pn. 675515 1 Outlets Pn. 675516 V AL V E S 6.SCREWS ordered separately only for DM-DMM-DMF-DMMF models * Sold in boxes of 500 or add the -1 suffix for purchasing in single multiples DESCRIPTION Dual Line Bases Assembly screws Dual Line Bases threaded Inserts Dual Line Elements Assembly Screw Washer for Dual Line Element Base and Element Kit (2 Element Assembly Screw for +2 washer +2 Base threaded Inserts + 4 Base Assembly screws) C1081PE WK 28/13 P.NUMBER 14090 * 1523343 * 11380 * 16080 * 3140768 4 /6
T UBING AND F ITT INGS FITTINGS ASSEMBLY 8 1 2 9 10 11 3 4 5 6 7 I TEM 1 2 3 4 5 6 7 8 9 10 11 D ESCRIPTION P LUG BSP P LUG NPTF C HECK VALVE B SP C HECK VALVE NPTF P LUG B SP P LUGNPTF T UBE Ø10 T UBE Ø12 T UBE Ø16 N UT Ø10 N UT Ø12 N UTØ16 R ING Ø10 R ING Ø12 R ING Ø16 3 /8 C ONNECTOR Ø10 3 /8 C ONNECTOR Ø12 3 /8 C ONNECTOR Ø16 3 /8 C ONN TR S TEEL Ø 10 3 /8 C ONN TR S TEEL Ø 12 3 /8 C ONN TR S TEEL Ø 16 T UBE Ø6 T UBE Ø8 T UBE Ø10 N UT Ø6 N UT Ø8 N UT Ø10 R ING Ø 6 R ING Ø 8 R ING Ø10 ¼ C ONNECTOR Ø 6 ¼ C ONNECTOR Ø 8 ¼ C ONNECTOR Ø 10 ¼ CONN TR VITO N Ø6 ¼ CONN TR VITO N Ø 8 ¼ CONN TR VITO N Ø 10 N ICKEL P LATED 926001 850304 92313 92340 926002 850305 5119808 5119809 5119801 91406 91411 91416 91601 91607 91612 91967 91975 91983 91652 91653 91664 5119812 5119813 5119808 91396 91401 91406 91590 91596 91601 91952 91959 91966 91650 91651 91660 A ISI 316 519061 519071 519900 519901 519062 519072 5244112 5244113 5244115 519045 519046 519048 519015 519016 519018 519115 519116 519127 519142 519143 519154 5244110 5244111 5244112 519043 519044 519045 519013 519014 519015 519113 519114 519123 519140 519141 519150 M aterial A luminum A luminum T URRET C OVER M ark D MM D MMX DM-D MX D M DMG-D MGX DMG1-D MGX1 DMG2-D MGX2 R EDUCTION M 1/4 NPTF - F 1/4 BSP M 3/8 NPTF - F 3/ 8 B SP M 1/4 BSP - F 1 /4 NPTF M 3/8 BSP - F 3 /8 NPTF P art N o. 622207 622210 671028 618215 675524 675525 P ART N O. 3077166 3077165 3077059 3077128 5 /6
MODULAR DUAL LINE VALVE HOW TO CONVERT FROM ONE AT 2 OUTLETS 2 OUTLETS The valves are arranged for 2 free outlets. 18877 To convert to a single outlet : Undo the fixing screws Turn over the element and remove the 2 inner small O-rings (part no. ) Fit the element back in place NOTE For series DMG2 only : remove the adapter Part no. 675515 and gasket Part no.675506 and replace with Part no. 675516. 1 OUTLET 18877 IMPORTANT: Remember to plug off the redundant outlet. Use Plug part no.926001 (UNI-ISO)or Part no. 850304 (NPTF). Plug COMPLETED MODULE EXAMPLE www.allube.co.uk C1081PE WK 28/13 C1081PE WK 28/13 6 /6