Growth of Graphene Architectures on SiC

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Wright State University CORE Scholar Special Session 5: Carbon and Oxide Based Nanostructured Materials (2012) Special Session 5 6-2012 Growth of Graphene Architectures on SiC John J. Boeckl Weijie Lu William C. Mitchel Kurt G. Eyink Howard Smith See next page for additional authors Follow this and additional works at: http://corescholar.libraries.wright.edu/ss5_2012 Part of the Physics Commons Repository Citation Boeckl, J. J., Lu, W., Mitchel, W. C., Eyink, K. G., Smith, H., Grazulis, L., Landis, G., & Elhamri, S. (2012). Growth of Graphene Architectures on SiC.. http://corescholar.libraries.wright.edu/ss5_2012/1 This Presentation is brought to you for free and open access by the Special Session 5 at CORE Scholar. It has been accepted for inclusion in Special Session 5: Carbon and Oxide Based Nanostructured Materials (2012) by an authorized administrator of CORE Scholar. For more information, please contact corescholar@www.libraries.wright.edu.

Authors John J. Boeckl, Weijie Lu, William C. Mitchel, Kurt G. Eyink, Howard Smith, Larry Grazulis, Gerry Landis, and Said Elhamri This presentation is available at CORE Scholar: http://corescholar.libraries.wright.edu/ss5_2012/1

Growth of Graphene Architectures on SiC John Boeckl, Weijie Lu, William Mitchel, Kurt Eyink, Howard Smith, Larry Grazulis, Gerry Landis, Said Elhamri Materials and Manufacturing Directorate Electronic and Optical Materials Branch Wright Patterson AFB, OH 45433 john.boeckl@wpafb.af.mil

2 Introduction Outline Atomic scale growth of Low-D carbon/sic Growth of 3-D carbon nanostructures for potential thermal applications Conclusions/Acknowledgements

3 Challenges to Nanostructure Development Chemical synthesis (< 1 nm) nanostructures (1-100 nm) Crystal growth (> microns) The bridge between atomic design (chemistry synthesis, <1nm) and crystal growth (up to Inches) is not established The general methods and principles for growth from atomic structures (chemistry) to nanostructures (1-100 nm) is not available. (only nanotechnology) Controllable assembly is not achieved, materials by design and composites by design have not been established Examples: chemical synthesis of graphene, controlled CNTs growth, high G dendrimer polymers, etc. are not yet fully successful

4 Low D Carbon Basics Scientific American298(4), 68-75 (2008)

5 Material Properties Ultra-high carrier mobility- m 10 4 cm 2 /V s High saturation velocity- v = 10 8 cm/s High current carrying capacity 1000x that of C Excellent thermal conductivity - ~5000 W/mK Extreme strength - Young s modulus 1.0 TPa Flexible Elastic modulus ~ 0.25 TPa Ultra-thin geometry Single atomic layer Scientific American298(4), 68-75 (2008) Low-D Carbon Motivation u Application areas Digital electronics RF Electronics Flexible electronics THz/IR sources and detectors Spintronics at room temperature Thermal management for electronics Chemical sensors

6 Introduction Outline Atomic scale growth of Low-D carbon/sic Growth of 3-D carbon nanostructures for potential thermal applications Conclusions/Acknowledgements

7 Commercial grade SiC wafer 6H and 4H-SiC, Si-face (0001) Standard chemical clean Anneal in various chambers Temperature: RT - 2100 C (TC,Pyrometer) Pressure: Ar-ATM to 10-10 Torr Graphene Preparation 2 nm W. Lu, J. Boeckl, et. al, J. Phys. D: Appl. Phys. 43, 374004, (2010) J. Boeckl, et.al, Mat. Sci, Forum, 645-648, 573-576, (2010)

8 Growth of Graphene/SiC Growth in UHV Growth Conditions @ 1200-1500 C in Vacuum @1600-1700 C in Ar ATM 1-30 min duration Growth in Ar ATM 2D SiC bilayer: 0.5nm 2 nm

9 Current Growth Understanding Mechanism based on surface morphology Hupalo, et al Phy. Rev. B 80, 041401R (2009) Bolen et al Phys. Rev.B 80, 115433 (2009) Mechanism based on conversion of SiC lattice The formation of one graphene layer requires about three SiC bilayers, and a transitional interface is formed when one or two SiC bilayers are decomposed. Kusunoki et al, Phys. Rev.B 81, 161410R 2010, and Chem. Phys. Lett. 468 (2009) 52 56 All assuming SiC Si (g) + C (s)

10 Quality vs Growth Conditions The quality of graphene grown in Ar is better than in vacuum The quality of graphene grown in high vacuum 10-4-5 torr is better than in ultrahigh vacuum (<10-8 torr) High purity Ar contains 0.1-1 ppm oxygen, about 10-3-4 torr oxygen in 1 atm Ar The available models cannot explain why oxygen helps the growth of graphene?

11 Oxygen Impact on Growth 1450ºC in UHV chamber for 30min (oxygen was not detected) O 2 <10-14 torr 1450 C in UHV chamber for 30 min (with oxygen leak valve) O 2 @ 8 x10-11 torr

12 Oxygen Effect on SiC surface Annealed at 1400 C, at 10-8 torr (UHV) for 30min Preheated at 700 C in 0xygen at 10-3 Torr for 5 min, cooled and then heated to 1400 C for 30 mins at 10-8 torr (UHV)

13 Surface Chemistry w/oxygen SiC (s) + ½ O 2 (g) SiO (g) + C (s) Eq. 1 ½ SiC (s) + ½ CO (g) ½ SiO (g) + C (s) Eq. 2 SiC (s) + H 2 O (g) SiO (g) + C (s) + H 2 (g) Eq. 3 SiC (s) + CO 2 (g) SiO (g) + CO (g) + C (s) Eq. 4 SiC (s) Si (g) + C (s) Eq. 5 Preferential sublimation of Si from SiC surface and subsequent conversion of free carbon to graphene or CNTs Structure of the interface? Nature of chemical bonding? Transition from SiC to graphene Mechanism of the growth process?

14 Mechanism Based on Interface Chemical Reactions Graphene growth process on SiC via a defective surface layer An interface transition layer a few nm thick is formed above 1100 C The structures of this interface layer is unknown The interface layer decomposes at a lower temperature than SiC SiC (s) + O 2 (g) SiC x O y (s) SiO (g) + C (s) Surface compositional analysis of graphene/sic (0001), R. L. Barbosa, et.al., submitted to ICSCRM 2011