ME751 Advanced Computational Multibody Dynamics

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ME751 Advanced Computational Multibody Dynamics October 24, 2016 Antonio Recuero University of Wisconsin-Madison

Quote of the Day If a cluttered desk is a sign of a cluttered mind, of what, then, is an empty desk a sign? Albert Einstein 2

Before we get started You have learned so far: Rigid multibody dynamics and mechanical joints Principles of Mechanics, generalized coordinates, equations of Lagrange Numerical methods Numerical integration of DAEs During next few lectures We will learn about how to introduce flexibility in multibody system applications Small deformation formulations Large deformation formulations Finite elements and their implementation in software (Chrono) Things that we are going to look into Co-rotational formulation small deformation Floating Frame of Reference (FFR) formulation Model order reduction techniques Geometrically exact beam theory Absolute Nodal Coordinate Formulation 3

Disclaimer First version of this part of the course Material obtained from here and there; much from papers Notation is NOT completely consistent on all the slides Not much time is spent reviewing ideas from previous lectures; basic knowledge on finite elements and elasticity is assumed There will be a need to take notes There will be a need for questions There might be a need for side explanations/discussions Additional material will be provided (mostly freely available online) 4

Flexible Multibody Systems How to deal with bodies that deform, in addition to rotate and translate? We ll use methods of flexible multibody system dynamics Close relation to finite element formulations Implemented in commercial multibody software: COMSOL, Altair, MSC Software, SIMPACK, etc. Source: https://www.comsol.com/blo gs/modeling-a-helicopterswashplate-mechanism/ 5

TOC Flexible Multibody System Lecture 1:Introduction Quick approach to continuum mechanics Small deformation methods Lecture 2: Small Deformation - Kinematics of the FFR Methods for small deformation in FMBD Kinematics of FFR, reference conditions, modes of deformation Lecture 3: Full Equations of the FFR Derivation of equations of motion Inertia, and inertia shape integrals Model order reduction 6

TOC Flexible Multibody System Lecture 4: Finite Element FFR Use of FE in the equations of motion of FFR Intermediate coordinate system Present kinematics of FFR including finite elements Lecture 5: Applications of FFR Strain measures Applications: How to approach problem solving Lecture 6: Large Deformation Formulations Geometrically exact beam theory Isoparametric elements Absolute nodal coordinate formulation kinematics 7

TOC Flexible Multibody System Lecture 7: Absolute Nodal Coordinate Formulation ANCF beam element strains Generalized, inertia forces Examples with Chrono Lecture 8: ANCF bilinear shell element Definition of strains for initially distorted geometry Kinematics Generalized forces Lecture 9: ANCF bilinear shell element Locking in finite elements Applications Chrono 8

Mechanics of Deformable Bodies 9

Mechanics of Deformable Bodies Global deformed position Initial position Rigid body displacement Deformation displacement vector 10

Configurations of a Solid Name Definition Identification Initial Reference Co-rotated (or shadow) Current Configuration of body/solid at the onset of the simulation typically undeformed Configuration at which no deformation is considered to occur. Used in incremental/non-incremental methods Body- or element- attached configuration from C 0 describing rigid body motion Admissible configuration taken by the body through dynamic analysis C 0 C R C CR C 11

Kinematic Descriptions Name Definition Applicability Total Lagrangian Corotational Initial and reference configuration are equivalent and remain fixed throughout the simulation Reference configuration split into initial and corotated. Strains are measured from corotated to current, whereas the initial configuration is used to measure rigid body motion Finite but moderate strains (we ll call it large deformation) Solid and structural dynamics with arbitrarily translation and rotation and small strains usually elastic behavior Updated Lagrangian Initial configuration remains fixed, but reference configuration is updated periodically. Reference configuration is updated to a recently computed configuration Can capture large displacements and massive strains. Handles flow-like behavior (metal processing) and fracture More details on solid configurations and their kinematics may be found in Chapter 7: REVIEW OF CONTINUUM MECHANICS: KINEMATICS by Carlos Felippa (Univ. of Colorado) - available online 12

Kinematic Descriptions Name Total Lagrangian Corotational In this course Deformation of bodies referred to inertial frame (no intermediate reference configuration). They describe nonlinear measures (large) deformation: - Absolute Nodal Coordinate Formulation. - Geometrically Exact Beam Theory The use of a corotated frame usually implies linearization of strains. As such, these formulations can only deal with small deformation: - Floating Frame of Reference Formulation: We ll go in depth - Corotational formulation: We ll outline its kinematics Updated Lagrangian Will not be addressed. Not mainstream in FMBD 13

A word on Solid Mechanics approaches Two main approaches Continuum Mechanics or Solid Mechanics: We do not make any assumption as to the geometry of the bodies we are analyzing Structural Mechanics: Geometric particularities of the bodies under study are leveraged to develop more efficient/accurate formulations. E.g. Beams Shells Solid shells 14

Deformation gradient How to use the kinematics to compute strains (deformation measures)? The derivatives of with respect to constitute a fundamental tensor in Computational Mechanics, the deformation gradient: Determinant of must never vanished. Allows coordinate transformation 15

Gradient Transformation Let rigid body position of a material point in a body be defined by in the coordinate system, and by the vector in another coordinate system. If is an orientation matrix that transforms vectors in to, we get Or, analogously Allows us to introduce distorted configuration Gradient transformation is key to define local directions in flexible bodies/solids* and allows having distorted initial configurations. This will be used in later lectures to define orthotropy in materials, i.e. directions along which material properties differ *Terms flexible bodies and solids will be used interchangeably in this course with the understanding we are describing bodies that can translate, rotate, and deform 16

Strain Components Here, we use a continuum mechanics approach (not structural) Let s draw a small vector in the undeformed body and see how it deforms Measure of how much differential length deformed 17

Strain Components Green-Lagrange strain tensor Components of the tensor as a function of displacement gradients What can we tell from the expression above? 18

Strain Components Green-Lagrange strain tensor Features It is nonlinear in terms of displacement gradients Can capture moderate deformation: Finite strain Can be truncated (linearized), small deformation, infinitesimal strain Defines three normal strains (one direction) and three shear strains (angle between two directions) It can be rearranged in vector form using 3 stretches (normal strains) and 3 shear strains. Note matrix symmetry 19

Strain Components: Structural Mechanics Green-Lagrange strain tensor does not consider simplifications in the geometry of the solid uses 6 general strain components In other words, continuum mechanics approach Structural mechanics Simplifies solid s kinematics to take advantage of characteristic geometries Beams, shells, and plates are paradigms of these simplifications structural approach Structural mechanics often involves the use of curvature Deformed beam structural mechanics. Source: Wikipedia 20

Corotational Formulation In a nutshell: Each finite element has a frame of reference associated with it This frame describes base rotations and translations rigid body-style Based on linear finite elements infinitesimal deformation The element frame of reference absorbs rigid body motion and allows defining infinitesimal deformation with respect to the element We will analyze this formulation on a per-element basis, only a beam elem. 21

Corotational Formulation 22 Global coordinates

Corotational Formulation 23

Corotational Formulation Local displacements Possible initial relative rotation between node and reference frame Infinitesimal rotations for elastic forces 24

Corotational Formulation 25